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INSTRUCTION MANUAL

MODEL W1679

6" Jointer

Phone: 1-360-734-3482  •  On-Line Technical Support: [email protected]

COPYRIGHT © JULY, 2002 BY WOODSTOCK INTERNATIONAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

Summary of Contents for Shop Fox W1679

Page 1: ...2 On Line Technical Support tech support woodstockint com COPYRIGHT JULY 2002 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTE...

Page 2: ...ls are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending...

Page 3: ...t 12 Dust Port 13 Installing Fence 13 14 Cutterhead Guard 14 Belt Cover 15 Knife Gauge 15 Control Panel 15 Checking Knives 16 Adjusting Knives 17 Table Gibs 18 Adjusting Tables 18 19 Fence Stops 20 4...

Page 4: ...International Inc is committed to customer satisfaction in providing this manual It is our intent to make sure all the information necessary for safety ease of assembly practical use and dura bility...

Page 5: ...wner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantabi...

Page 6: ...s machine 5 Avoid dangerous environments Do not operate this machine in wet or open flame environments Airborne dust particles could cause an explosion and severe fire hazard 6 Ensure all guards are s...

Page 7: ...ur balance at all times 18 Do not leave machine the unattended Wait until it comes to a complete stop before leaving the area 19 Perform all machine maintenance and follow all lubrication instructions...

Page 8: ...S LOOSE KNOTS All defects should be removed before use 8 JOINT WITH THE GRAIN Jointing against the grain is dangerous and could produce chatter or exces sive chip out NEVER JOINT END GRAIN 9 WITH THE...

Page 9: ...or and workpiece position guard is in place and push blocks are being used Figure 2 Never surface plane without push blocks Figure 4 Never plane edge joint with the guard removed Figure 5 Never joint...

Page 10: ...be verified The Shop Fox W1679 is prewired for 110 volts The motor supplied with your new machine is rated at 1 HP and will draw approximately 14 amps When choosing an outlet for this machine consider...

Page 11: ...t purchase the optional 220V magnetic switch that is shown in the parts diagram at the back of this manual Also you will need a NEMA style 6 15 plug and outlet The motor supplied with your new machine...

Page 12: ...re Bags Hex Bolts 3 8 16 x 3 4 3 Lock Washers 3 8 3 Hex Nuts 5 16 18 4 Hex Washers 5 16 8 Phillps Head Screws 5 16 18 x 1 2 4 Knife Setting Gauge Kit 1 Item Qty Figure 9 Jointer components removed fro...

Page 13: ...ring shipment For optimum performance from your machine make sure you clean all moving parts or sliding contact surfaces that are coated Clean this grease off with a solvent cleaner or citrus based de...

Page 14: ...n in Figure 10 on the stand to the jointer assembly and secure the jointer assembly with the 3 3 8 16 x 3 4 hex bolts and lock washers from the hardware bag Figure 10 Secure table to stand at these lo...

Page 15: ...ustments may be made by loosening the pulley setscrew and sliding the pulley along the shaft See Figure 12 for details Dust Port Using the 4 phillips head screws from the hard ware bag attach the dust...

Page 16: ...correct return pressure If the pressure is weak or there is no return pressure at all remove the shaft tighten the spring housing by rotating clockwise and re install the shaft to check for proper op...

Page 17: ...ps into the grooves at the ends of the steel rod so your assembly looks like the knife gauge shown in Figure 19 See page 16 17 for usage instructions Control Pedestal 1 Mount the control pedestal to t...

Page 18: ...on the cutterhead and the contact point in the center of the gauge arm should barely touch the tip of the knife If the gauge fits on the cutterhead as described above then the knife height is cor rect...

Page 19: ...t the jack screws with an Allen wrench until the knife edge barely touches the contact point on the knife set ting jig Snug the gib bolts but do not fully tighten Repeat this step with each jig screw...

Page 20: ...ble movement When both tables move smooth and responsive with no indication of side to side move ment then the table gibs are set right ADJUSTMENTS 18 Figure 25 This is the outfeed table lock handle A...

Page 21: ...n ter 8 Tighten the table lock handle and double check your adjustment for accuracy After adjusting the outfeed table and ensuring its accuracy it can be left alone until the next time you adjust the...

Page 22: ...table and against the fence as shown in Figure 31 If the square does not line up with the table and fence evenly adjust the 90 stop bolt until it does Tighten the jam nut down to prevent it from movin...

Page 23: ...ng is ig nored Always keep loose clothing and long hair secured and away from moving parts All operations on the jointer are made by plac ing the workpiece firmly against the infeed table and the fenc...

Page 24: ...kickback To determine if you are going to be cutting with the grain look at the pattern on the side of the board If the arc of the cutter head knife will follow the same lines in the pattern then you...

Page 25: ...ction 2 Place the workpiece so the concave side is down on the infeed table and press the workpiece firmly against the fence 3 Start the jointer 4 Using push blocks with both hands and keep ing firm n...

Page 26: ...afety and the Operation Musts in this section 2 Place the workpiece so the concave edge is down on the infeed table and press the workpiece firmly against the fence 3 Start the jointer 4 Using a tight...

Page 27: ...peration Musts in this section 2 Set the fence to the desired angle Place the workpiece down on the infeed table and press it firmly against the fence 3 Start the jointer 4 Keep the workpiece firmly a...

Page 28: ...he fence that distance away from the edge of the knives 3 Place the workpiece down on the infeed table and press it firmly against the fence 4 Start the jointer 5 Keep the workpiece firmly against the...

Page 29: ...unplugged dur ing all maintenance pro cedures If this warning is ignored serious per sonal injury may occur Always wear safety glasses to prevent seri ous personal injury Always keep loose clothing an...

Page 30: ...espe cially the key and keyway an application of white lithium grease as shown in Figure 45 Graphite is also a great alternative to grease for these areas because it does not attract dirt or sawdust F...

Page 31: ...Too fast of a feed rate 2 Too deep of cut 1 Too deep of cut 2 Knives are dull 1 Outfeed table set too low 1 Outfeed table set too high HOW TO REMEDY 1 Inspect cord or plug for damaged insulation and s...

Page 32: ...d table set too low HOW TO REMEDY 1 Feed workpiece with the grain Inspect stock for knots or try again with different stock 2 Replace or sharpen knives 3 Feed the workpiece at a slower rate 4 Decrease...

Page 33: ...MAINTENANCE...

Page 34: ...of of purchase with your manual If you need additional technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department at 1...

Page 35: ...PARTS 33 12 39 15 38 14 1 29 30 16 36 37 13 4 3 5 24 1 28 27 25 6 1 1 24 8 31 33 32 9 17 41 18 44 21 18 40 40A 7 42 19 26 2 46 23 47 22 45 11 35 48 49 50 43 34 10 40B 52 51 optional 220V 53 54 1...

Page 36: ...PARTS 34 129 114 127 112 126 111 131 111 131 109 124 116 101 101 115 104 119 103 130 132 121 105 120 123 106 112 128 122 110 107 125 118 102 117 113 108...

Page 37: ...TCH COVER 40B X1679040B REAR SWITCH COVER 41 XPW03 FLAT WASHER 10 42 X1679042 STRAIN RELIEF 1 2 43 X1679043 CORD 44 X1679044 CABLE CLAMP 45 X1679045 BOTTOM COLOR STRIPE 46 X1679046 LOGO SHOP FOX 47 X1...

Page 38: ...46 231 205 230 225 224 245 220 250 237 211 236 218 210 235 204 217 201 213 221 209 204 226 249 216 241 214 240 215 242 240 208 234 243 207 232 227 250 249 224 225 230 205 231 206 212 219 233 246 248 2...

Page 39: ...PARTS 37 301 311 302 310 310 314 306 315 316 307 303 312 304 317 317 309 305 313 303 312 304...

Page 40: ...1679230 HANDWHEEL 231 X1679231 LOCK COLLAR 232 X1679232 BELT GUARD 233 X1679233 LEAD SCREW BRACKET 234 X1679234 CUTTERHEAD GUARD 235 X1679235 SPRING PLATE 236 X1679236 SPRING HOUSING 237 XPS25 PHLP HD...

Page 41: ...__________________ __________________________________________________________ 1 Where did you purchase your Shop Fox machine _________________________________________________________ 2 How did you fir...

Page 42: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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