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Woods Mov'n Machine FZ23B, Operator'S Manual

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Woods Mov'n Machine FZ23B Operator'S Manual Download Page 29

Parts 

29

MAN0875 (2/8/2011)

FZ23B, FZ28K FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . .   30 & 31

ENGINE ASSEMBLY

FZ23B (Briggs Vanguard Gas Engine 23hp)  . . . . . . . . 32 & 33

FZ28K (Kawasaki Gas Engine 28hp) . . . . . . . . . . . . .   34 & 35 

HYDRAULIC RESERVOIR & HOSES. . . . . . . . . . . . . . . . . . .   36 & 37 

PTO, PUMP & CLUTCH ASSEMBLY  . . . . . . . . . . . . . . . . . . . . 38 & 39

SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

TAILWHEEL ASSEMBLY

Single Tailwheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Wide Stance Tailwheel Assembly . . . . . . . . . . . . . . . . . . . . . 41

BRAKE ASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   42 & 43 

HEADLIGHT KIT (OPTIONAL)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

COUNTERWEIGHT MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

STEERING ASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

WIRING DIAGRAM

FZ23B Wiring Diagram (SN 1177489 & Up) . . . . . . . . . 46 & 47

FZ28K Wiring Diagram (SN 1177489 & Up) . . . . . . . . . 48 & 49

Parts Index

Mow’n Machine

FZ23B, FZ28K

(Rev. 6/18/2013)

Summary of Contents for Mov'n Machine FZ23B

Page 1: ...OPERATOR S MANUAL MOW N MACHINE MAN0875 Rev 11 7 2013 FZ23B FZ28K Serial Number 1177489 Up TM...

Page 2: ...at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory...

Page 3: ...IONS 51 INDEX 52 REPLACEMENT PARTS WARRANTY 53 PRODUCT WARRANTY BACK COVER This product contains chemicals including lead known to the State of California to cause cancer and birth defects or other re...

Page 4: ...ssist you in operating and maintaining your Mow n Machine Read it carefully It furnishes information and instructions that will help you achieve years of dependable performance These instructions have...

Page 5: ...ed for your protection Do not disconnect disable over ride or execute any action that would cause this system to malfunction If malfunction occurs stop all operation and contact dealer for repair Remo...

Page 6: ...rtificial light Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts When improperly operated power unit can roll over or upset Use of rollover...

Page 7: ...tion and remove key When using a sunshade and lifting hood for maintenance use caution around pinch points Before attempting to unplug vacuum hoses dis engage PTO stop power unit and remove key Before...

Page 8: ...d related accessories contain lead and lead com pounds chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm WASH HANDS AFTER HANDLING STORAGE Keep c...

Page 9: ...AN0875 2 8 2011 3 SERIAL NUMBER PLATE 1 72407 2 72404 Safety Decals continued on next page SAFETY INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged Rev...

Page 10: ...high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer or in the Unit...

Page 11: ...k height and Power Tilt switch is used with MXT or MX decks equipped with the Power Tilt Kit Push the toggle switch forward to raise the deck and pull back to lower the deck to the desired cutting hei...

Page 12: ...engine will shorten its life Cold Weather Starting Tips 1 Use proper oil grade for temperature expected Refer to engine manual for oil grade 2 Set throttle half way open 3 A warm battery has better st...

Page 13: ...er forward or rearward the steering handles are moved the faster the machine will move Steering Handle Positions NOTICE If you become confused during operation return both handles to the center NEUTRA...

Page 14: ...power unit and set to desired cutting height 2 Torque bolt on both sides to 35 lbs in NOTE Counterweight is needed to provide adequate stability Refer to the chart to determine your power unit mower...

Page 15: ...irt and debris Pay particular attention to the cooling fins gover nor parts and muffler ___ Do not allow riders ___ Inspect area and remove stones branches or other hard objects that might be thrown c...

Page 16: ...r s manual for specifications Change Engine Oil NOTICE Use care to prevent hot oil from contacting bare skin 1 Run engine to allow oil to become hot This will ensure that most foreign materials are in...

Page 17: ...h a good grade wheel bearing grease 6 Install wheel fork 10 bearing cones 6 and remaining hardware into assembly as shown 7 Set bearings by torquing nut to 26 lbs ft All bearing free play should be re...

Page 18: ...hen using a grass catcher or when operating in ambient temperature above 100 F for any extended period 1 Place power unit on a level surface 2 Stop engine remove key 3 Remove case drain hose fitting f...

Page 19: ...e if damaged See Safety Decals section for location CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged p...

Page 20: ...or fluid leaks from excess fluid expansion 3 Make sure dump valves are tightened down NOTE Transmission fluid can leak by the dump valve if bypass is not tight Tighten hex head if dump valves are loo...

Page 21: ...lt deck or weatherpack jumper If there is voltage on only one wire check each switch seat switch deck safety switch located on the deck or weatherpack jumper individu ally to determine which switch is...

Page 22: ...4 NC x 3 4 bolts from bushing sheave Use new 1 4 NC x 3 4 GR5 bolts in holes located 90 from previously occupied holes to separate the bushing from the sheaves 8 Remove two bolts holding hydrostatic p...

Page 23: ...CH REPAIR Remove Components 1 Position Mow n Machine on a level work area 2 Set parking brake stop engine and remove key Refer to Figure 12 Figure 13 Figure 12 Clutch and Sheave Assembly NOTE Photo in...

Page 24: ...6 NF cap screw 21 and lock washer 50 previously removed NOTE Place a drop of Loctite 242 blue on threads of cap screw before installing 5 Torque cap screw to 50 lbs ft Figure 16 Clutch D Drive Hub Har...

Page 25: ...Clutch Drive Components Reassembled RETURN TO OPERATION When you have completed service and maintenance functions read and comply with these safety mes sages before returning unit to operation Make su...

Page 26: ...ce section for engine transmission and lubrication information Fuel Fill fuel tank with the correct fuel Refer to engine man ual INSTALL DRIVE TIRES Figure 19 Drive Tire Installed 1 Install drive tire...

Page 27: ...it turns to the right raise steering stop bolt on the left Figure 21 Left Side Steering Stop Bolts INSTALL SINGLE TAILWHEEL OPTIONAL 1 Attach pivot mount adapter 1 to rear of power unit frame using tw...

Page 28: ...tion including hydrostatic neutral and safety switch system page 11 ___ Check all fluid levels See Lubrication page 26 ___ Check tire pressure See Drive Tire Pressure page 26 DELIVERY CHECK LIST DEALE...

Page 29: ...36 37 PTO PUMP CLUTCH ASSEMBLY 38 39 SEAT ASSEMBLY 40 TAILWHEEL ASSEMBLY Single Tailwheel Assembly 41 Wide Stance Tailwheel Assembly 41 BRAKE ASSEMBLY 42 43 HEADLIGHT KIT OPTIONAL 43 COUNTERWEIGHT MO...

Page 30: ...30 Parts MAN0875 2 8 2011 FZ23B FZ28K FRAME ASSEMBLY Rev 8 27 2012...

Page 31: ...ter pin 36 70624 2 3 4 x 18 GA Washer 37 71145 2 3 4 External retainer 38 24660 2 3 8 NC x 3 1 2 HHCS full thread GR5 39 73896 4 Weight transfer sleeve REF PART QTY DESCRIPTION 40 73895 2 Weight trans...

Page 32: ...32 Parts MAN0875 2 8 2011 FZ23B ENGINE ASSEMBLY Rev 2 28 2013...

Page 33: ...PART QTY DESCRIPTION 23 2 1 4 NC x 3 4 HHCS GR5 24 3886 1 1 4 x 1 1 4 Key 25 839 4 3 8 NC x 1 HHCS GR5 26 73542 4 10 24 x 1 2 Washer head machine screw 27 838 4 3 8 Lock washer 28 839 2 3 8 NC x 1 HH...

Page 34: ...34 Parts MAN0875 2 8 2011 FZ28K ENGINE ASSEMBLY Rev 2 28 2013...

Page 35: ...28 64825 4 1 4 NC x 3 4 HHCS GR5 REF PART QTY DESCRIPTION 30 5336 2 Washer 1 4 flat 31 29751 4 HHCS M8 1 25 x 35 mm GR8 8 32 1985 4 Washer 1 4 lock 33 70065 4 Nut 1 4 NC whiz 34 1004104 1 Key 1 4 x 1...

Page 36: ...JICM x 3 4 ORBM 12 75482 1 Hose assembly suction 13 75483 1 Hose assembly Case drain 15 316016 4 Adapter 3 4 JICM x 7 8 ORBM REF PART QTY DESCRIPTION 16 315031 2 Adapter 9 16 ORBM x 3 4 JICM 17 62367...

Page 37: ...Adapter 3 4 JICM x 3 4 ORBM 12 75482 1 Hose assembly suction 13 75483 1 Hose assembly Case drain 15 316016 4 Adapter 3 4 JICM x 7 8 ORBM REF PART QTY DESCRIPTION 17 62367 2 Elbow 9 16 ORBM x 9 16 JIMC...

Page 38: ...38 Parts MAN0875 2 8 2011 PTO CLUTCH PUMP ASSEMBLY...

Page 39: ...71826 1 7 16 NF x 1 1 2 HHCS GR5 FZ28K 22 78095 1 PTO V belt set matched 23 12169 6 3 8 NC x 1 1 4 HHCS GR5 REF PART QTY DESCRIPTION 24 6698 6 3 8 NC Center lock nut 25 31138 2 3 8 NC x 3 1 2 HHCS GR5...

Page 40: ...elf tap screw 21 78165 2 Foam seal 24 22 21341 4 5 8 NC x 3 1 4 HHCS GR5 REF PART QTY DESCRIPTION 23 1032106 1 FZ ROPS Assembly 24 78494 1 Kit arm rest RH 25 78495 1 Kit arm rest LH 26 78500 1 Kit cus...

Page 41: ...sher 20 6698 2 3 8 NC Lock nut 21 920 2 3 8 NC x 1 3 4 HHCS GR5 22 78058 2 Tailwheel spacer Standard Hardware Obtain Locally REF PART QTY DESCRIPTION 3 3585 4 Bearing cup 4 3586 4 Bearing cone 5 70328...

Page 42: ...nut 3 75581 2 Brake repair kit includes shoes springs retainers and keeper studs for one wheel 4 75579 2 Brake drum 7 75580 2 Adapter plate 8 2 Key woodruff 3 16 x 1 9 73440 2 Brake actuator bar 10 7...

Page 43: ...SCRIPTION 32 4115 1 3 16 x 1 1 8 Spring pin 33 6096 2 5 16 NC x 3 4 HHCS GR5 34 6778 2 5 16 NC Hex lock nut 35 75487 2 Wheel motor 36 639 8 1 2 NC x 2 1 2 HHCS GR5 37 62149 1 5 16 NC Jam nut 38 74043...

Page 44: ...locally REF PART QTY DESCRIPTION A 70980 Counterweight mount kit no weights included 1 71063 1 Weight mount 2 71123 1 Weight strap 3 71156 2 375 16 x 6 Hook bolt 4 839 4 3 8 NC x 1 HHCS 5 66885 4 3 8...

Page 45: ...er 12 72886 4 Nylon washer 13 3598 2 1 2 SAE Washer 14 70162 2 Compression spring 15 765 4 1 2 NC Lock nut REF PART QTY DESCRIPTION 18 75488 2 Dampener 20 2472 4 5 16 Standard lock washer 21 30515 4 M...

Page 46: ...46 Parts MAN0875 2 8 2011 FZ23B WIRING DIAGRAM SN 117489 UP...

Page 47: ...PTO Switch 6 75105 2 Steering safety switch 8 75502 1 Seat switch 9 73902 1 Hour meter 10 71475 1 Bosch style relay 11 71148 1 Brake switch 12 71385 1 Fuse 30 amp auto 13 71387 1 Fuse 7 5 amp auto 14...

Page 48: ...48 Parts MAN0875 2 8 2011 FZ28K WIRING DIAGRAM SN 1177489 UP...

Page 49: ...eering safety switch 8 75502 1 Seat switch 9 73902 1 Hour meter 10 71475 1 Bosch style relay 11 71148 1 Brake switch 12 71385 1 Fuse 30 amp auto 13 71387 1 Fuse 7 5 amp auto 14 78043 1 Positive batter...

Page 50: ...1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size Coarse Thread Fine Thread Diameter Thread Pitch Millimeters Marking on Head Marking on Head Metric 8 8 Metric 10 9 Metric 8...

Page 51: ...HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM...

Page 52: ...Temperature Lights 11 Controls and Switches 11 Moving Disabled Power Unit 14 Owner Pre Operation Checklist Owner s Responsibility 15 Practice Operation 12 Uneven Terrain Operation 12 Safety Switch Sy...

Page 53: ...tems or any damage failure or loss caused by improper operation improper maintenance misuse or an accident WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement...

Page 54: ...Repairs made with parts other than those obtained through WOODS WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories with respect to which...

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