Safety
13
MAN1239 (12/14/2017)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
12 - PN 1045604
13 - PN 1003751
15 - PN 18964
16 - PN 15502
14 - PN 18877
10 - PN 33347
18 - PN 1041910
Page 1: ...OPERATOR S MANUAL BATWING ROTARY CUTTER MAN1239 Rev 12 02 2019 BW15 70 BW15 70Q BW10 70 BW10 70Q...
Page 2: ...at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory...
Page 3: ...ETHOD 19 LUBRICATION 20 BLADES 21 SLIP CLUTCH ADJUSTMENT 22 SHIELDING REPAIR 23 SERVICING TIRES SAFELY 23 CLEANING 23 TROUBLESHOOTING 24 DEALER SERVICE 25 DEALER SERVICE 25 GEARBOX MAINTENANCE 25 GEAR...
Page 4: ...ating and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from ext...
Page 5: ...free at TheAEMStore https youtu be uEWXsDqhDq0 It reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator...
Page 6: ...wers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English Training Package for Rotary Mowers Cutters English Spanish Contains DVD VHS...
Page 7: ...draulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment Make sure all hydraulic hoses fittings and valves are...
Page 8: ...ever use adapter sleeves or adapter shafts Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death TRANSPORTATION Power u...
Page 9: ...ear and make sure area is clear before operating in reverse Do not operate or transport on steep slopes Do not stop start or change directions sud denly on slopes Watch for hidden hazards on the terra...
Page 10: ...ls are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if damaged Never perform service or mainten...
Page 11: ...peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Cana...
Page 12: ...12 14 2017 7 PN 15503 11 PN W19924 8 PN 18864 OR 5 PN 15922 1000 RPM 6 PN 18866 540 RPM 17 PN 1004114 9 PN 18865 SAFETY INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Imme...
Page 13: ...N1239 12 14 2017 SAFETY INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Immediately If Damaged 12 PN 1045604 13 PN 1003751 15 PN 18964 16 PN 15502 14 PN 18877 10 PN 33347 1...
Page 14: ...equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation Always wear relatively tight and belted clothing to avoid getting...
Page 15: ...acket is only sup plied on factory assembled units with a CV drive installed 1 To check for potential excessive turn angle disconnect the driveline from tractor 2 Start engine and turn as far right or...
Page 16: ...proper RPM 540 or 1000 depending on model to maintain blade speed and to produce a clean cut Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as t...
Page 17: ...ents Lock Up Always transport with wings and center frame in the raised locked position Wing Lock Up 1 Raise wing to the up position 2 Remove klik pin and lock pin from storage position 3 Place lock p...
Page 18: ...bricated and that the gear box fluid levels are correct ___ Set tractor PTO at correct rpm for your equip ment ___ Lubricate all grease fitting locations Make sure PTO shaft slip joint is lubricated _...
Page 19: ...r filter mask where appropriate BLOCKING METHOD To minimize the potential hazards of working under neath the cutter follow these procedures Before performing any service or maintenance lower equipment...
Page 20: ...dipstick Check gearbox oil level daily for evidence of leakage and contact your dealer if leakage occurs Check vent plug periodically and clean if it does not relieve pressure Driveline Lubrication 1...
Page 21: ...upply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous Crossbar rotation has clockwise rotation on left gearbox and counterclockwise rot...
Page 22: ...ee clutches 3 Start tractor at low throttle and slowly engage PTO and allow clutches to slip for 5 seconds Disengage PTO and turn off tractor engine 4 If clutches slip freely completely loosen nuts 12...
Page 23: ...ose long enough to allow you to stand to the side not in front of or over the tire assembly Use a safety cage if available Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts...
Page 24: ...t height so blades do not frequently hit ground Excessive lush and tall vegetation Re cut at 90 to first pass Excessive side skid wear Running with skids continuously on ground Raise cutting height or...
Page 25: ...placing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be...
Page 26: ...g 6 Remove oil seal 19 from front of housing to be replaced 7 Remove snap ring 10 and shim 13 from front of housing 2 8 Remove input bearing 7 by using a punch and hammer from outside of housing 9 Sup...
Page 27: ...e less than 2 2 lbs inch 16 Check that the gear backlash is between 0 006 and 0 016 You should not have to adjust the backlash 17 Press in input oil seal 19 using tube of correct diameter Be careful n...
Page 28: ...th or replace shaft 17 Inspect housing and caps for cracks or other damage Assembly 1 Clean housing pay specific attention to areas where gaskets are installed 2 Wash housing and all components thorou...
Page 29: ...le Replace plug 5 Install breather 18 in top cover Reinstallation on Cutter NOTE Gearbox is heavy do not attempt to move it without mechanical assistance 1 Place gearbox on cutter and secure into posi...
Page 30: ...w attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best results strike head o...
Page 31: ...ssbar Assembly Installation UNIVERSAL JOINT REPAIR Figure 16 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 17 Figure 17 2 With...
Page 32: ...Repeat Step 1 and Step 2 to install remaining cups in remaining yoke 5 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to rel...
Page 33: ...ailures or mechanical component failures Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers Alwa...
Page 34: ...full height and install transport lock pin See page 17 Refer to page 19 for blocking instructions 2 Remove one single chain locking bracket from unit at a time 3 Compare removed bracket with new doub...
Page 35: ...the safe proper procedures to be used when mounting dismounting and storing equipment ___ Make customer aware of optional equipment available so that customer can make proper choices as required ___...
Page 36: ...36 Notes MAN1239 11 13 2017 NOTES...
Page 37: ...5 WING CENTER GEARBOX ASSEMBLY 46 SPLITTER GEARBOX ASSEMBLY 47 DRIVE ASSEMBLY CENTER DECK 48 WING DRIVE 49 540 1000 RPM FRONT CV 50 5 BOLT WHEEL TIRE ASSEMBLY 51 LIGHT KIT ASSEMBLY 52 CHAIN SHIELDING...
Page 38: ...1041073 1 Rivet 188 x 565 SS 22 1041077 1 Magnet 216 x 977 x 314 23 1043438 2 Pin hinge 24 1043460 6 Screw HFS 3 4 NC x 3 5 GR5 REF PART QTY DESCRIPTION 25 1044390 1 Skid shoe RT 26 1044391 1 Skid sho...
Page 39: ...2 Hose 25 ID x 25 NPT x 264 13 11817 1 Hose 25 ID x 25 NPT x 230 14 66511 3 Male hydraulic coupler 15 52204 2 Lynch pin w chain REF PART QTY DESCRIPTION 19 1285 12 1 4 x 1 1 2 cotter pin 20 71632 2 B...
Page 40: ...20 GA 1 1 2 blade pin 9 1028824 2 Spacer 5 16 thick 10 32603 2 Keyhole Plate special 11 32604RP 2 Blade pin lock clip special REF PART QTY DESCRIPTION 12 3379 2 1 2 NC x 1 1 2 HHCS GR5 13 1045695 1 W...
Page 41: ...em 8 4 Tire hub see page 51 9 1044844 3 1 0 x 4 31 Pin 10 1038100 8 1 0 x 3 84 Pin 11 1044832 1 1 0 x 2 50 Pin REF PART QTY DESCRIPTION 12 3489 4 1 2 NC x 3 HHCS GR5 13 11900 4 1 2 NC flanged lock nut...
Page 42: ...609598RP 2 WA spring arm CTR 10 609599RP 2 WA spring arm wing 11 1017050 4 Wheel hub 5 bolt 12 1032100RP 2 Spring compression 3 25 x 56 x 7 25 x 1113 REF PART QTY DESCRIPTION 13 1038100 4 WA pin 1 0...
Page 43: ...x 356 x 7 3 x 1113 8 1038100 8 WA Pin 1 0 x 3 94 9 1039950 2 Adjustable link trunnion 10 1041087 2 Screw button head 1 4 NC x 1 0 patch 11 1044844 3 WA pin 1 0 x 4 31 REF PART QTY DESCRIPTION 12 1044...
Page 44: ...44 Parts MAN1239 12 14 2017 TONGUE ASSEMBLY Rev 11 08 2018...
Page 45: ...4899 1 Mount jack 22 1044930 1 WA spring lift 23 1045024 1 Link CV lift arm REF PART QTY DESCRIPTION 24 1045025 1 Link CV lift 25 1045026 1 Spring 1 0 x 3 0 65 LB 26 1045027 1 Link spring 27 1045028 1...
Page 46: ...Spacer 50 x 60 x 25 1045886 1045886 1045886 1045886 15 2 Snap Ring Hole D85 DIN472 1045887 1045887 1045887 1045887 16 1 Plug External 3 8 GAS 27326 27326 27326 27326 17 2 Plug 1 2 GAS 1045877 1045877...
Page 47: ...g 4 1031175 1031175 4 Oil seal 45mm x 85mm x 10mm 5 1002494 1002494 6 Snap ring 85 mm dia 6 57471 57471 6 Shim 7 1031176 1031178 2 Pinion gear 8 1031177 1031177 2 Shaft 1 3 4 20 spline wing 9 1031178...
Page 48: ...ludes items 6 through 17 6 1016489 1 Flange yoke 7 57432 4 Friction disc 8 1016490 1 Hub 1 3 4 20 spline includes item 9 9 1016498 1 Lock assembly REF PART QTY DESCRIPTION 10 57443 1 Drive plate 11 10...
Page 49: ...Outer profile sleeve includes items 14 15 14 33347 1 Decal danger guard missing 15 40779 1 Grease fitting REF PART QTY DESCRIPTION 16 40751 1 Inboard yoke 17 1019109 1 Friction clutch 2500 1 3 4 20 s...
Page 50: ...ke and shaft CVSP lines 30 9 1000 RPM 6 1009065 2 Drive shield bearing kit 7 18864 1 Decal danger rotating driveline see page 12 8A 1021314 1 CV shield outer 540 RPM 8B 1021318 1 CV shield outer 1000...
Page 51: ...atic tire 5 bolt OR 16 1017040 1 6 00 x 9 Solid tire rim hardware 5 bolt OR 16 1039976 1 25 x 8 14 Severe duty ag tire rim hardware 5 bolt OR REF PART QTY DESCRIPTION 16 1039976F 1 25 x 8 14 severe du...
Page 52: ...2 1040277 1 AG enhancer module 3 1045073 1 Wire harness rear 2 pieces Includes both left right harnesses 4 1040276 1 LED AG combo lamp right 5 1040275 1 LED AG combo lamp left REF PART QTY DESCRIPTION...
Page 53: ...4 38381 5 16 chain 9 link 2 5 1016952 5 16 chain link 13 50 6 16148 Bolt CRG 5 16 NC x 3 4 ZP 8 7 1045655 Nut HFN 5 16 NC Dri Loc patch 8 8 1041087 Screw button head 1 4 NC x 1 0 patch 18 18 9S 10448...
Page 54: ...radius retainer 25 1044861RP 2 Straight winglet retainer 26 1045075RP 2 Curved winglet retainer 27 1045039RP 2 Front wing straight chain retainer 28 1044839RP 2 Front wing radius chain retainer 29 10...
Page 55: ...ston seal 2C 1 Rod o ring 2D 1 Cap seal 2E 1 Wiper seal 2F 2 Backup seal 3 N S 1 Cylinder housing rod end 4 N S 1 Piston 5 N S 1 Jam nut 6 N S 4 Cylinder tie rod 7 3 1 2 pipe plug 8 N S 1 Cylinder hou...
Page 56: ...R 7 11893 11893 1 1 2 x 1 4 pipe reducer bushing 8 NS NS 1 Cylinder butt end 9 923 923 4 1 4 x 1 3 4 cotter pin 10 1631 1631 2 1 x 3 5 8 clevis pin 11 11893 1 1 2 x 1 4 pipe reducer bushing OR 11 1197...
Page 57: ...4 segment 4 1 1 segment 5 1 3 4 segment REF PART QTY DESCRIPTION A 8811 1 Crossbar puller complete 1 19914 2 Crossbar puller clevis 2 3097 4 5 8 NC x 4 1 2 HHCS GR5 3 230 4 5 8 NC hex nut REF PART QT...
Page 58: ...1 Decal NOTICE light kit 5 1045084RP 1 Plate WT box skid 6 1045088RP 1 WA WT box hinge 7 1045090RP 5 Plate WT box inner 8 1045091RP 1 Plate WT box outer 9 1045095RP 1 WA WT box mount 10 1045624 10 Nut...
Page 59: ...WA winch tie 16 1045859RP 1 Channel winch mount N S Not Serviced Winch Kit Installation 1 Locate and drill one 9 16 hole in each wing as shown Assemble items 6 3 1 and 5 and use to locate and drill r...
Page 60: ...nstall wheel assembly 9 Repeat for left spring arm of center frame using 1045850 in place of 1045738 installed from the center 10 Repeat for wings if purchased noting orientation of parts to locate wh...
Page 61: ...remove baffle extensions For extremely low horsepower shredding order 3 sets of flat double edge blade kits 19162KT REF PART QTY DESCRIPTION 1 3379 6 HHCS 1 2 NC x 1 1 2 GR5 ZP 2 10520 6 18 GA 1 1 2 b...
Page 62: ...1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size COARSE THREAD FINE THREAD Diameter Thread Pitch Millimeters MARKING ON HEAD MARKING ON HEAD Metric 8 8 Metric 10 9 Metric 8...
Page 63: ...HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM...
Page 64: ...Registration 2 Specifications 4 Table of Contents 3 Warranty Product 66 Replacement Parts 67 OPERATION Connecting Cutter to Tractor 14 Cutting Height Adjustment 15 CV Driveline Turning Limits 15 Hydra...
Page 65: ...Index 65 MAN1239 12 14 2017 NOTES...
Page 66: ...t free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thir...
Page 67: ...product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributo...
Page 68: ...ames or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec tive companies or mark holders Specifications subject to change without notice WO...
