Woodpecker ADH 5-410 Operating Manual Download

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TRANSLATION OF THE ORIGINAL VERSION

WOOD

PECKER

HOKUBEMA Maschinenbau GmbH

Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120

DE 72488 Sigmaringen | Tel. +49 07571 755-0

E-Mail:

[email protected]

| Web:

https://www.ichbinwoodpecker.de

Operating Manual

Combined Surface Planer & Thicknesser

WOOD

PECKER

ADH 5-410

Machine Type:

ADH 5-410

Summary of Contents for ADH 5-410

Page 1: ...enbau GmbH Graf Stauffenberg Kaserne Binger Str 28 Halle 120 DE 72488 Sigmaringen Tel 49 07571 755 0 E Mail info ichbinwoodpecker de Web https www ichbinwoodpecker de Operating Manual Combined Surface...

Page 2: ...ational Measures 13 4 2 2 Personnel Selection and Qualification Basic Duties 13 4 2 3 Training of Personnel 14 4 3 Safety Instructions for Specific Phases of Operation 14 4 3 1 Normal Operation 14 4 3...

Page 3: ...s a Surface Planer Jointer 31 9 4 2 Machining as a Thickness Planer 31 10 Operating the Machine 32 10 1 Switching the Machine ON and OFF 32 10 1 1 Control Switches 32 10 1 2 Switching ON 32 10 1 3 Swi...

Page 4: ...onents 45 12 1 Bridge Guard SUVAMATIC 45 12 2 Mobile Base 45 12 3 Pushing Devices and Feeding Aids 45 13 Troubleshooting 46 14 Maintenance and Inspection 47 14 1 Cleaning 47 14 2 Lubrication 47 14 3 T...

Page 5: ...laning up to 65 mm 3 35 Figure 26 Jointing preparation 36 Figure 27 Jointing up to 65 mm 36 Figure 28 Planing over 65 mm 36 Figure 29 Jointing over 65 mm 1 36 Figure 30 Jointing over 65 mm 2 36 Figure...

Page 6: ...ring transport Apart from the operating manual and the legally binding accident prevention provisions applicable in the coun try and place of use the recognized technical regulations for safe and prop...

Page 7: ...to the obligation to wear protective goggles Non observance of these instructions may result in personal injury Reference to the obligation to wear a respiratory protection mask Non observance of the...

Page 8: ...t ensure the following measures Product training for every operator also possible external personnel Regular safety instruction 3 2 Requirements for the Operators The planer thicknesser may only be op...

Page 9: ...elay and repaired if necessary For repairs only original spare parts may be used All protective safety and monitoring devices must be regularly checked and maintained by the operator Only instructed t...

Page 10: ...free motor brake 1 suction nozzle 120 mm CE conform and GS tested Included with V bar cutter block Planing knife setting gauge incl matching open end spanner 3 6 Options Accessories and Spare Knives...

Page 11: ...requires prior consultation with and approval of the manufacturer Improper use can lead to danger to persons and to a defect or damage to the machine Only the manufacturer s original planing cutter b...

Page 12: ...imilar Therefore wear safety shoes especially when transporting and setting down the machine Pay attention to the existing danger of cuts on the planing knifes Never reach into the running band saw bl...

Page 13: ...ting manual Operators must not wear open long hair loose clothing or jewellery including rings There is a risk of injury e g by getting caught or drawn in Observe the safety instructions and danger wa...

Page 14: ...ered by their own weight 4 2 1 Normal Operation Guards Take measures to ensure that the machine can only be operated in a safe and functional condi tion Only operate the machine when all guards and sa...

Page 15: ...piece feed Always feed the workpiece in a closed flat hand position Lighting The working area should be sufficiently bright due to general or local lighting Work interruptions Switch off the machine e...

Page 16: ...ed Safety Devices The machine construction already includes the following safety precautions Microswitch that switches off the machine when the surface planer outfeed table is opened Stopper for openi...

Page 17: ...ntire working width of the surface planer tables Protection of the cutter block behind the fence Covers the cutter block behind the fence The guard is mounted on the fence and moves with it The dynami...

Page 18: ...t of the planing jointing table It is forbidden to be in Danger Zone 2 see Figure above when the cutter block is running This ap plies equally to the operator and to any helper 2 Risk of kickback Risk...

Page 19: ...figure above when the cutter block is running This applies equally to the operator and to a helper 3 Danger of crushing The processed workpiece is constantly pushed out of the outfeed side of the thi...

Page 20: ...Net weight approx 450 kg Suction nozzle 120 mm HOKUBEMA Maschinenbau GmbH Graf Stauffenberg Kaserne Binger Str 28 Halle 120 DE 72488 Sigmaringen Germany Tel 49 0 7571 755 0 Fax 49 0 7571 755 2 22 Fig...

Page 21: ...herefore suitable hearing protection must be provided to the personnel 5 4 Workplace Requirements The effective space requirement usually depends on the dimensions of the machine and the dimensions of...

Page 22: ...BA_WP_ADH5 410_EN_22 22 docx 22 6 Dimensions Figure 6 Dimensions Subject to design and dimensional changes 900 1150 620 850 1900 710 420...

Page 23: ...acity sufficient for the weight of the ma chine net 450 kg Danger to life under suspended loads when transporting with a forklift truck or crane Stay ing under a suspended load is prohibited In additi...

Page 24: ...servative Figure 10 Remove transport straps Due to the solid machine construction no special foundation is required to ensure good levelling and vibration free operation of the machine In addition a d...

Page 25: ...ng area of the transport vehicle must always be clean and dry The lashing straps used must be suitable for the total weight of the machine net weight approx 450 kg For transport loose assemblies acces...

Page 26: ...ng of the extraction system can be connected to the contacts 63 and 64 of the contactor K2 see also chapter 15 Circuit Diagram 7 6 2 Convert Chip Collector If the machine is changed from surface plani...

Page 27: ...ions of the phase lines L1 and L2 must be interchanged Only if the connection is carried out by an authorised electrician can a guarantee be given for the motor In the event of a complaint the electri...

Page 28: ...eight adjustment lever for infeed table 4 Height adjustment of the outfeed table 11 Height adjustment clamping infeed table 5 Control unit with on off switch emergency stop 12 Clamping depth adjustmen...

Page 29: ...cknesser 16 Bridge guard planer jointer 22 Handwheel for passage height thicknesser 17 Bridge guard clamping planer jointer 23 Clamping for height adjustment thicknesser 18 Scale for chip removal plan...

Page 30: ...the entire length of the workpiece Place curved workpieces with the hollow side on the table top and start planing with low chip removal 9 2 Jointing This operation is carried out to machine a wooden...

Page 31: ...kpieces that can be machined on the machine 450 50 30 mm Workpieces with smaller dimensions can basically only be machined using additional auxiliary devices e g Device for planing short workpieces Wo...

Page 32: ...Figure 19 Control switches 9 Main switch A Switch on cutter block B Switch off cutter block C Emergency stop button snap in E Internal safety switch switches off the machine if the table is open and...

Page 33: ...way arm clamping for bridge guard 18 Scale for chip removal 10 Height adjustment lever for infeed table 19 Infeed table 11 Clamping for height adjustment infeed table 26 Guide for depth adjustment wor...

Page 34: ...tire working width of the machine by open ing the clamping wheel 12 To adjust the inclination of the workpiece fence loosen the clamping lever 13 and set the desired angle in the range of 0 to 45 with...

Page 35: ...ding to the thickness of the workpiece With the right hand the workpiece is pushed just under the bridge guard The hand remains on the workpiece Figure 22 Surface planing up to 65 mm Push the workpiec...

Page 36: ...d the workpiece is pushed forward by resting the thumb on the workpiece 10 2 6 Surface Planing of Workpieces over 65 mm Thickness Figure 28 Planing over 65 mm Surface planing over 65 mm Push the bridg...

Page 37: ...hand Place the left hand on the bridge guard for the cutter block and press it down as soon as the workpiece appears on the outfeed side of the table top The push stick must not be thicker than the w...

Page 38: ...ces and feeding aids of the SI TEC brand can be found in the section 12 3 and in the HOKUBEMA online shop Recommendation For very narrow workpieces it is advisable to use a self made auxiliary fence w...

Page 39: ...ers 21 Thickness table 32 Infeed roller 22 Handwheel with display for passage height 33 Front pressure bar 23 Clamping for height adjustment 34 Cutter block 24 Scale for height adjustment thicknesser...

Page 40: ...ing spring 29 by releasing the eccentric clamping handle 38 first Then fold the chip collector 25 all the way to the right into the upper position so that it en gages over latch K shown in Figure 12 T...

Page 41: ...the maximum chip limiter 30 prevents this If chip removal 4 mm is required this can be done in several steps up to max 4 mm The last chip removal should be approx 2 mm to ensure a good planing patter...

Page 42: ...scope of delivery or the magnetic quick adjusters type 1533 which are available as accessories The manufactur er is not liable for damage caused by a deviating or improper procedure 11 1 1 Cutter Bloc...

Page 43: ...The adjust ing nut 2 is to be turned back by 10 pitch points 3 Then insert the new resp sharpened blades 1 press them into the blade holder of the cutter block with a piece of wood and screw them sli...

Page 44: ...spiral cutter block its pulling cut significantly improves the cutting quality and thus the plan ing result 2 Another advantage is the simplified knife replacement due to segmentation and reduced knif...

Page 45: ...nto the protective position Fixable for series work For series work the bridge guard can be fixed at workpiece height For information on the operation and maintenance of the bridge guard please refer...

Page 46: ...elt Replace the V belt see 14 5 Emergency stop button pressed Pull unlock button Internal safety switch active Close planing table s Position the chip collector correctly Motor no longer brakes in int...

Page 47: ...e all other waste At least every six months or after 200 completed working hours the side covers of the machine should be removed to perform a complete machine cleaning 14 2 Lubrication The machine wa...

Page 48: ...ts Contamination of the V belts with oil grease solvents paint etc must be avoided Clean and dry the belts and pulley channels only with a soft brush or a clean cotton or paper towel Do not use solven...

Page 49: ...gularly that all safety labels on the machine are present and in good legible condition The safety labels must be completely present and always clearly legible This applies especially to the table Saf...

Page 50: ...the machine may only be carried out by an authorised electrician Figure 55 Electrical circuit diagram OPTION Attention External voltage Units are energised even when the main switch is turned off Auxi...

Page 51: ...on laws in force at the place of use regarding the disposal of industrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be d...

Page 52: ...er Block Article Description Art No Spiral Cutter Block With 66 HM inserts 3 rows with 22 inserts each 15 x 15 x 2 5 mm for improved cutting quality through pulling cut longer tool life and enormous n...

Page 53: ...Wooden Push Stick 2391 For safe surface planing of narrow workpieces e g mouldings etc 1 pcs 5 pcs 3416 3417 Push Handle 2390 To prevent accidents on planing machines Self made bumpers can be individu...

Page 54: ...No Year of manufacture in the version provided complies with the following directives Machinery Directive 2006 42 EG EMC Directive 2014 30 EU Harmonised standards applied in particular EN 60204 1 200...

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