The height of the spacer stack on each bolt should be more then the
thickness of the panel and it should also place the template at the
optimum height for your shaper cutter bearing to ride firmly on
the edge of the template. Adjust the number of 1/4" and
1/8" spacers as necessary to achieve the best template
height. Make sure the shaper cutter will not hit the
template.
Slide the panel blank
(one end should
be finished cut square)
in the Panel Master,
between the Fences, Base and template.
Position the uncut end of the panel at the
desired finished length, using the high
point of the template as a reference.
Trace the outline of the template
on the panel blank, remove the
panel and rough cut it to shape,
staying 1/8" or less from the line.
2
SETUP THE HD PANEL MASTER
Insert the panel between the
Fences on the Base of the HD
Panel Master. Slide the
Fences up against each
side of the panel and
center the Fences/panel
side-to-side on the Base,
keeping the One Track
of each Fence against
the edge of the Base to
insure the panel is
square to the Base.
Tighten the
Fence bolts
using a
7/16"
wrench.
Select the panel template you wish
to use from the HD Door Template
set. Center the template side-to-
side on the Base, using the
center notch on the edge of
the template as a reference.
Select the holes in the Base that
line up with the holes in the
template.
Install two 3" bolts
(HB060)
thru the
recessed slot in
the bottom of
the base and
thru the holes in the
Base that line up with
the holes in the template.
WFN002 x2
BUSH1250 x6
HB030 x2
5548 x2
WFN002 x2
Place three 1/4" spacers on each bolt.
The number of spacers may need adjustment
depending on your shaper cutter configuration.
Place a 1" washer
(WFN002)
on each bolt/spacer
stack. Install the template on the bolts and another
1" washer on each bolt, on top of the template.
Place a knob
(5548)
on each bolt and tighten.
Cen
ter F
ence
s &
Pan
el S
tock
on
Bas
e an
d
tigh
ten
bolt
s
Cen
ter T
emp
late
on
Bas
e
and
ins
tall
har
dwa
re
Tra
ce te
mpl
ate
outl
ine
on p
ane
l
and
rem
ove
was
te
