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Wood-mizer LT40AC Remote - ST Operator'S Manual Download Page 18

Maintenance & Troubleshooting

Board Removal Bumper Adjustment

2

2-5

ROdoc101921

Maintenance & Troubleshooting

2.4

Board Removal Bumper Adjustment

See Figure 2-4. 

Lightly compress the lower springs using the nuts shown below (A). Make sure the
bumper roller is below the bed rail level. 

FIG. 2-4

Summary of Contents for LT40AC Remote - ST

Page 1: ...Wood Mizer Remote Operation LT40 AC Remote ST rev A1 00 Operator s Manual This manual is to replace the related appropriate information from the non remote sawmill Operator s Manual Form 682...

Page 2: ...ntrol Box M Super frame 3 6 3 5 Electric Box Base 3 8 3 6 Adaptation Kit Board Removal Bumper 3 9 3 7 Board Removal Bumper 3 10 3 8 Board Removal Bumper Assembly 3 12 3 9 Board Removal Bumper 3 13 3 1...

Page 3: ...ront of the sawmill The option includes all cables with traveling guide chain a remote electrical power junction box a front mounted sawmill control box and a remote clutch mechanism with switch to en...

Page 4: ...ure 1 1 Before moving the saw carriage remove the cable chain support bracket 1 Disengage the rubber strap holding the cable chain to the support bracket 2 Loosen the handles and remove the support br...

Page 5: ...Remote Operation Preparing for Remote Operation Remote Operation ROdoc101921 1 3 1 See Figure 1 2 FIG 1 2 LT40AC Remote ST...

Page 6: ...anism will disengage the brake rev the motor to full throttle and start the blade spinning DANGER Keep all persons out of the path of moving equipment and logs when operating sawmill or loading and tu...

Page 7: ...e belts This will keep the engine from bouncing while towing the sawmill 2 Place the chain support bracket under the cable chain located between the first and second bed rails See Figure 1 4 3 Tighten...

Page 8: ...n If you detect the chain is frozen proceed to the recommended deicing procedure below Recommended Cable Chain deicing Procedure To de ice the chain apply a salt solution preferably calcium chloride a...

Page 9: ...to touch the power strip See Figure 1 5 Hydraulic units have ten control levers to load clamp turn and level logs Use the hydraulic control levers to get the mill ready to load a log DANGER Keep all...

Page 10: ...he loader onto the ground or perform any action which might break the velocity fuse valves on the loader cylinders These valves control hydraulic flow and are necessary to prevent the loading arm from...

Page 11: ...entered with the sawmill bed The log turner will operate much easier if the log is centered on the sawmill bed 3 Raise the side supports 4 Raise the loader lever to raise the log onto the sawmill bed...

Page 12: ...amp in out lever Clamp the log against the side supports 4 Lower the turner lever to lower the turner arm below the log 5 Raise the turner arm to get a new bite on the log 6 Disengage the clamp 7 The...

Page 13: ...distortions during cutting 1 Raise the front rear clamp up down lever to raise the clamp 2 Raise the front rear clamp in out lever to clamp the log 3 Use the middle clamp in out lever to clamp the lo...

Page 14: ...pieces of debris that may fall on the cable chain and or support tray Stop the sawmill and immediately remove any pieces of wood bark or anything else that may divert the path of the chain or cause it...

Page 15: ...operate the remote sawmill if the cable chain is damaged or components of the chain are missing The chain components are interlocking and continued operation will cause more damage to the chain See F...

Page 16: ...n a straight line Traveling at an angle will cause the chain to prematurely wear and break Check the alignment of the chain by measuring from the sawmill frame tube to the center of the chain at the t...

Page 17: ...st be level to prevent premature wear of the chain Use a square to check the angle of the tray to the sawmill frame Check at several locations along the length of the tray See Figure 2 3 Bend the tray...

Page 18: ...Bumper Adjustment 2 2 5 ROdoc101921 Maintenance Troubleshooting 2 4 Board Removal Bumper Adjustment See Figure 2 4 Lightly compress the lower springs using the nuts shown below A Make sure the bumper...

Page 19: ...Replacement Parts Replacement Parts HDSdoc101921 3 1 3 SECTION 3 REPLACEMENT PARTS...

Page 20: ...ly K05555 includes parts M06666 and F07777 77 The diamond indicates M06666 is not available except in subassembly K05555 To Order Parts From Europe call our European Headquarters and Manufacturing Fac...

Page 21: ...Indicates Parts Available in Assemblies Only PART QTY 0 70 PROTECTIVE CONDUIT LOG TURNER HOSE 099761 2 0 80 PROTECTIVE CONDUIT IN OUT LOG CLAMP CYLINDER HOSE BASE 099762 1 0 80 PROTECTIVE CONDUIT IN...

Page 22: ...OL 509276 1 BOX ASSEMBLY 10 SECTION REMOTE CONTROL FRONT 512224 1 1 BASE REMOTE CONTROL BOX 500509 1 1 2 PLATE REMOTE CONTROL BOX 500121 1 1 3 BOX WELDMENT HYDRAULIC 500128 1 1 4 VALVE HDS11 10 8 SECT...

Page 23: ...HEX HEAD FULL THREAD ZINC F81002 5 14 30 FITTING 6SAE MALE 1 4NPT FEMALE 014686 1 31 FITTING 1 4NPT 3 8 BARB 014685 1 32 FITTING 3 8O RING 3 8JIC 014687 5 33 FITTING 6SAE 45DEG ELBOW 015489 1 34 FITT...

Page 24: ...TION REMOTE CONTROL 528343 1 1 BASE REMOTE CONTROL BOX 500509 1 1 2 PLATE REMOTE CONTROL BOX 500121 1 1 3 BOX WELDMENT HYDRAULIC 500128 1 1 4 VALVE HDS11 10 8 SECTION HYDRAULIC 091344 1 5 PUMP AC 5 5K...

Page 25: ...5 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 14 30 FITTING 6SAE MALE 1 4NPT FEMALE 014686 1 31 FITTING 1 4NPT 3 8 BARB 014685 1 32 FITTING 3 8O RING 3 8JIC 014687 5 33 FITTING 6SAE 45DEG ELBOW 015489 1...

Page 26: ...ECTRIC BOX COMPLETE 088324 1 1 MOUNT WELDMENT AC REMOTE ELECTRIC BOX 088333 1 1 2 BRACKET AC REMOTE ELECTRIC BOX BASE 530171 1 1 3 WASHER 8 4 FLAT ZINC F81054 1 11 4 SCREW M8x16 45H GEOMET SET F81014...

Page 27: ...CRIPTION Indicates Parts Available in Assemblies Only PART QTY ADAPTATION KIT BOARD REMOVAL BUMPER FOR NEW M FRAME 527071 1 1 BUMPER BOARD REMOVAL 525029 1 2 MOUNT WELDMENT BOARD REMOVAL BUMPER M FRAM...

Page 28: ...L BUMPER 509547 1 1 3 ROD WELDMENT BUMPER SPRING 510818 1 1 4 SPRING 110X46X6 5 CUSHION 510815 4 5 BRACKET BUMPER LEFT 525024 1 4 6 SPRING 60X23X3 088992 4 7 WASHER 21 FLAT ZINC F81059 2 8 8 NUT M20 8...

Page 29: ...OUTSIDE RETAINING F81090 62 2 21 RING 61 80X3 SPACER 515895 4 22 BOLT M10X20 5 8 HEX HEAD FULL THREAD ZINC F81003 1 2 23 WASHER 10 5 SPECIAL FLAT ZINC F81055 6 2 24 ROLLER RUBBER 517493 5 25 BUMPER GR...

Page 30: ...REMOVAL BUMPER ASSEMBLY FRAME M 528350 1 1 BOARD REMOVAL BUMPER FRAME M S See Section 3 9 527049 1 2 FRAME BOARD REMOVAL BUMPER ASSEMBLY 529773 1 1 3 BOLT M12X130 8 8 CARRIAGE HEAD ZINC F81004 26 4 4...

Page 31: ...PER BOARD REMOVAL S M FRAME 527049 1 1 PLATE WELDMENT BOARD REMOVAL BUMPER 527046 1 1 2 ROD WELDMENT BUMPER SPRING 510818 1 4 3 SPRING 110X46X6 5 CUSHION 510815 4 4 SPRING 60X23X3 ZINC 088992 4 5 WASH...

Page 32: ...ROLLER MOUNTING 510874 1 2 11 WASHER 6 4 FLAT ZINC F81053 1 2 12 BOLT M6X12 8 8 HEX HEAD ZINC LOCK F81001 7 2 13 ROLLER W RUBBER BUSHING See Section 3 25 527048 1 14 BOLT M16X75 8 8 B HEX HEAD FULL T...

Page 33: ...TING LENGTH OF 6 5M 518315 1 1 RAIL 6 M C PROFILE 518332 1 2 COUPLER TRACK 518705 1 3 RAIL 3 M C PROFILE 518313 1 4 CLAMP FLAT CABLE END 518701 1 5 TROLLEY TOWING 518334 1 6 STOP END 518700 1 7 TROLLE...

Page 34: ...OF 6 5 10 M 518713 1 RAIL COMPLETE GUIDE CUTTING LENGTH OF 6 5 10 M 518704 1 1 RAIL 6 M C PROFILE 518332 2 2 COUPLER TRACK 518705 1 3 TROLLEY CABLE MOVING 518333 5 4 TROLLEY TOWING 518334 1 5 STOP EN...

Page 35: ...SCRIPTION Indicates Parts Available In Assemblies Only PART QTY POST GUIDE RAIL SUPPORT COMPLETE 518736 1 1 POST GUIDE RAIL SUPPORT 518707 1 1 2 BRACKET 80X80 TUBE WRAP 518725 1 2 3 ARM RAIL BRACKET 5...

Page 36: ...M8 8 HEX NYLON ZINC LOCK F81032 2 4 8 BOLT M8X16 8 8 B HEX HEAD FULL THREAD ZINC F81002 20 2 9 BOLT M8X30 5 8 B HEX HEAD FULL THREAD ZINC F81002 2 4 10 CAP 80X80 2 4 111227 TUBE END 089644 1 11 PIN LT...

Page 37: ...DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY POST GUIDE RAIL SUPPORT COMPLETE 520669 1 1 POST WELDMENT W HOLES 520667 1 1 2 BRACKET 80X80 TUBE WRAP 518725 1 2 3 ARM RAIL BRACKET...

Page 38: ...EAD ZINC F81002 2 4 10 CAP 80X80 GR 2 4 111227 TUBE END 089644 1 11 PIN LT 16X120 501877 4 12 PLATE SOCKET MOUNT 517664 1 1 13 CLAMP RSGU 1 42 20 W1 METAL RUBBER F81087 3 2 14 DUCT CABLE 520670 1 15 W...

Page 39: ...AIL COMPLETE GUIDE CUTTING LENGTH OF 6 5M 518315 1 1 RAIL 6 M C PROFILE 518332 1 2 COUPLER TRACK 518705 1 3 RAIL 3 M C PROFILE 518313 1 4 CLAMP FLAT CABLE END 518701 1 5 TROLLEY TOWING 518334 1 6 STOP...

Page 40: ...ST 518717 1 RAIL COMPLETE GUIDE CUTTING LENGTH OF 6 5 10 M 518704 1 1 RAIL 6 M C PROFILE 518332 2 2 COUPLER TRACK 518705 1 3 TROLLEY CABLE MOVING 518333 5 4 TROLLEY TOWING 518334 1 5 STOP END 518700 1...

Page 41: ...PTION Indicates Parts Available In Assemblies Only PART QTY BRACKET ASSEMBLY HOSES CABLES SUPPORT M FRAME 521956 1 1 SUPPORT WELDMENT CABLE DUCT 525086 1 1 2 BOLT M10X140 4 8 CARRIAGE ZINC F81003 14 4...

Page 42: ...EF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY SUPPORT WELDMENT CABLE DUCT 093203 1 1 SUPPORT WELDMENT CABLE DUCT 093194 1 1 2 BOLT M10X140 4 8 CARRIAGE ZINC F81003 14 4 3 WASHER...

Page 43: ...EF DESCRIPTION indicates parts available in assemblies only PART QTY SUPPORT WELDMENT CABLE DUCT 500504 1 1 SUPPORT WELDMENT CABLE DUCT 500505 1 1 2 WASHER 10 5 FLAT ZINC F81055 1 8 3 NUT M10 8 B HEX...

Page 44: ...EF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY SUPPORT WELDMENT CABLE DUCT 518063 1 1 SUPPORT WELDMENT CABLE DUCT 518064 1 1 2 BOLT M10X140 4 8 CARRIAGE ZINC F81055 1 5 3 WASHER...

Page 45: ...ly Replacement Parts HDSdoc101921 3 27 3 3 20 Board Return Assembly REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY LT40 BOARD RETURN ASSEMBLY 541900 1 1 LT40 BOARD RETURN ARM 54...

Page 46: ...14 1 8 WASHER 5 3 FLAT ZINC F81052 1 2 9 BOLT M5X50 8 8 HEX HEAD ZINC F81000 1 1 10 NUT M5 8 DIN985 HEX NYLON ZINC LOCK F81030 2 1 11 WASHER 10 5 FLAT ZINC F81055 1 4 12 WASHER Z10 2 SPLIT LOCK ZINC F...

Page 47: ...921 3 29 3 22 WASHER 5 3 FLAT ZINC F81052 1 2 23 BOLT M5X50 8 8 HEX HEAD ZINC F81000 1 1 24 NUT M5 8 DIN985 HEX NYLON ZINC LOCK F81030 2 1 25 CAP 50X50 3 5 MM THICK 199274 MOSS TUBE END 095371 1 REF D...

Page 48: ...NT BOARD RETURN 087838 1 1 4 FITTING M6 GREASE 086280 1 5 WASHER 6 4 FLAT ZINC F81053 1 2 6 PIN BOARD RETURN BRACKET ZINC PLATED 087837 1 1 7 PLATE MOTOR MOUNT 087871 1 1 8 SHEAVE 1 42X 32 015074 1 9...

Page 49: ...FLAT POINT F81013 1 1 26 SCREW M10X25 8 8 HEX SOCKET HEAD CAP ZINC F81003 32 1 27 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 7 28 BOLT 1 4 20X3 4 FT HHC F05005 1 1 29 BOLT M10X75 8 8 HEX HEAD ZINC F810...

Page 50: ...ie w zespo ach Nr cz ci Ilo BOX ELECTRIC AC 557006 1 1 The remaining electric box components are included in the Electrical Parts List provided together with the electrical diagrams 1 1 GLAND PG29 CAB...

Page 51: ...e in assemblies only PART QTY BOX ELECTRIC AC 557003 1 1 The remaining electric box components are included in the Electrical Parts List provided together with the electrical diagrams 1 1 GLAND PG29 C...

Page 52: ...048 1 ROLLER FRAME M S 527044 1 1 1 TUBE ROLLER FRAME M S SR 527043 1 2 BEARING 6205 2RS BALL 091804 2 3 SHAFT ROLLER FRAME M S SR 527050 1 4 RING W52 INSIDE RETAINING F81090 6 2 5 RING Z60 OUTSIDE RE...

Page 53: ...the saw head stops Failure to do so may result in serious sawmill damage WARNING When using the variable reverse speed wiring it is recommended that the operator should stop the head turn the potentio...

Page 54: ...RT 2S ALTIVAR 0 14 24 1 1 2 F2 F3 0 240 380 415 2 1 2 F4 0 220 Tr1 0 2 0 1 3 4 3 4 BTL5 E10 M900 P KA05 G D 2 1 4 X0 X1 X2 X3 X4 X6 X7 X5 REF MEM1 MEM2 AUTO MANUAL COM 24 Li1 Li2 Li3 Li4 ALTIVAR D0 05...

Page 55: ...4 3 doc101921 Electrical Information FIG 4 2...

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