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Wood-mizer BMT300, Safety, Operation, Maintenance & Parts Manual

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Wood-Mizer

®

Safety, Operation, 

Maintenance & Parts Manual

Automatic      Setter                                    

BMT300         Rev. B.03

 

Safety is our #1 concern!

 Read and understand

all safety information and instructions before
operating, setting up or maintaining this machine.

June 2009

Form #1033

!

Summary of Contents for BMT300

Page 1: ...tion Maintenance Parts Manual Automatic Setter BMT300 Rev B 03 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up or maintaining this machi...

Page 2: ...Control Panel Components 1 6 1 9 Start Up Modes 1 8 1 10 Blade Settings 1 9 1 11 System Parameters 1 11 1 12 Diagnostic Setup 1 12 1 13 Power Supply Specification 1 12 SECTION 2 OPERATION 2 1 2 1 Mac...

Page 3: ...6 7 6 5 Air Regulator Assembly 6 9 6 6 Rear Adjuster Blade Height Index Ramp Assemblies 6 10 6 7 Control Panel 6 12 6 8 Control Base Assembly 6 13 6 9 Blade Support Arms Index Plate 6 15 6 10 Stand O...

Page 4: ...Control Panel Components 1 6 1 9 Start Up Modes 1 8 1 10 Blade Settings 1 9 1 11 System Parameters 1 11 1 12 Diagnostic Setup 1 12 1 13 Power Supply Specification 1 12 SECTION 2 OPERATION 2 1 2 1 Mac...

Page 5: ...6 7 6 5 Air Regulator Assembly 6 9 6 6 Rear Adjuster Blade Height Index Ramp Assemblies 6 10 6 7 Control Panel 6 12 6 8 Control Base Assembly 6 13 6 9 Blade Support Arms Index Plate 6 15 6 10 Stand O...

Page 6: ...injury keep out of the path of any equipment marked with warning stripes Read and observe all safety instructions before operating this equipment Also read any additional manufacturer s manuals and o...

Page 7: ...arrying a blade 1 3 Machine Operation DANGER Make sure all guards and covers are in place and secured before operating the toothsetter Failure to do so may result in serious injury DANGER Keep all per...

Page 8: ...hough there is a relation between emission levels and exposure levels it is not possible to determine with certainty if preventives are needed or are not needed The factors affecting a current level o...

Page 9: ...General Information and Safety Technical Data General Information and Safety SISdoc052814 1 4 1 See the table below for air supply specifications Air Supply Pressure BMT300 Min 4 bar TABLE 1 4...

Page 10: ...toothsetter is designed to work with the Wood Mizer blades only types of the blades are shown in Table 1 5 on page 10 See Figure 1 1 The major component and dimensions of the Automatic Setter are lis...

Page 11: ...or resume setting cycle button also used to clear an error Stop Pause press to stop or pause machine Menu press once to get to the menu Up arrow press to select menu or option used to increase values...

Page 12: ...ext tooth F3 Manual Bend used to bend the blade teeth manually regardless of set the tooth set is not checked F4 Single Cycle press to set the blade using the single cycle mode The indexer pawl moves...

Page 13: ...is more accurate but more time consuming Pattern Single Clamp The mode similar with the Set Single Clamp mode but the setter checks the teeth pattern See System Parameters for how to set the maximum...

Page 14: ...e limit value The upper set limit is the upper limit of the tolerance for the blade tooth set If the tooth set exceeds the upper limit the setter adds the tooth to the group of teeth with the incorrec...

Page 15: ...158 10 S 042 180 0 020 20 0 0 022 22 0 0 009 9 0 274 158 9 S 042 180 0 019 19 0 0 021 21 0 0 009 9 0 275 158 9 S 042 180 0 020 20 0 0 022 22 0 0 009 9 0 375 158 10 S 045 180 0 024 24 0 0 026 26 0 0 0...

Page 16: ...oth Set message appears The mark is the current tooth set NOTE To decrease set bend the tooth back with the slot in the cor rection tool provided Press the green Start Resume button to cancel the erro...

Page 17: ...Indexer Home Prox indicates the indexer cam proximity sensor status Cam Home Prox indicates the drive cam proximity sensor status Linear Sensor Adjust indicates the linear sensor adjustment status Se...

Page 18: ...and Position the three adjustable blade guide supports so they lightly touch the inside of the blade The adjust able guides should lightly support the blade and keep it from wobbling 2 Use the blade h...

Page 19: ...e set screw The pawls should contact the point of the tooth where the face and gullet meet Manually rotate the index cam until the pawl is against the tooth radius Loosen the index pawl adjustment nut...

Page 20: ...Operation 3 Blade Support Setup Option 2 2 3 SISdoc052814 Operation FIG 2 2 tb371 AS80_015 A B 1 A B 2 3 6 4 5 1 1...

Page 21: ...mbly 2 Make sure the voltage selector plate is set properly before turning on electrical power to the setter 3 Plug the power cord in the socket at the rear of the setter 4 Locate the air assembly at...

Page 22: ...Operation See Figure 2 1 5 Turn the ON OFF switch to the ON position 6 Calibrate the setter if necessary See Section 3 1 Setter Calibration 7 Make all the adjustments necessary to start the setting o...

Page 23: ...e adjustments have been made Push START to begin the setting operation All values will remain as set 5 Toothsetter works automatically To adjust the pusher adjustment knobs push the CLAMP button Tooth...

Page 24: ...2 2 7 SISdoc052814 Operation 6 The machine will automatically stop after the setting operation has been completed 7 Remove the blade and invert it 8 Swing the index motor assembly to the other side R...

Page 25: ...p button on the control panel to clamp the calibrate plate 5 Press the F5 Zero Calibrate button to calibrate the setter NOTE If the Error CAL Clamp Zero CAL Block message appears you need to adjust th...

Page 26: ...te as thick as the blade you want to set Keep the upper edge of the plate and the sensor pin level 4 Press the MENU button Push the UP arrow once to enter the DIAGNOSTIC SETUP menu and press the ENTER...

Page 27: ...sensor Move the linear sensor back and forth to place the black mark between the arrows on the display 7 Tighten the mounting screws to secure the linear sensor when adjustment is complete 8 Press CLE...

Page 28: ...failure Cam proximity sensor not adjusted Cam motor is unplugged Check the 3 Amp circuit breaker located at rear of the setter Reset the circuit breaker or replace if necessary Adjust cam proximity se...

Page 29: ...SHER 5 1 SPLIT LOCK ZINC F81052 2 4 6 SHAFT BMT300 DRIVE 101381 1 1 7 SCREW M4X6 ISO4028 SET F81014 6 2 8 HOUSING BMT300 BEARING 101383 1 1 9 HANDLE INDEX PIVOT 500040 1 1 10 GRIP HANDLE 1 2IDX3 LG 01...

Page 30: ...PLATE UPPER INDEX SUPPORT 500049 1 1 33 BOLT M8X30 8 8 FE ZN5 DIN 7991 F81002 43 4 34 SPACER INDEX ARM 500087 1 1 35 ARM WLDMNT INDEX PIVOT 500089 1 1 36 BLOCK INDEX MOTOR SUPPORT 500050 1 1 37 BOLT M...

Page 31: ...5 WASHER 5 1 SPLIT LOCK ZINC F81052 2 4 6 HOUSING BMT300 BEARING 101383 1 1 7 RISER CAM HOUSING 101384 1 1 8 SCREW M8X65 8 8 FE ZN5 PN M 82302 SOCKET HEAD F81002 45 4 9 BRACKET INDEX PROXIMITY 101388...

Page 32: ...2 1 24 CAP 2 5ID x 3 RUBBER 023720 1 ARM ASSEMBLY PUSHER PIVOT 101378 1 25 ARM WELDMENT CAM PIVOT 101377 1 1 26 BLOCK PIVOT 101369 1 2 27 SCREW M8X60 SOCKET HEAD ZINC F81002 41 4 28 BOLT M10X30 5 8 H...

Page 33: ...COMPRESSION 510 ID X 3 4 032377 1 7 PIN PUSHER RESHARP 032362 1 8 BRACKET PUSHER PIN CHANNEL 032361 1 9 BUSHING 12 7 9 12 5 DRILL 101359 1 10 PIN CLAMP S32018 1 11 INSERT 3 4 CARBIDE CLAMPING P32010 1...

Page 34: ...CKET HEAD CAP ZINC F81002 29 2 35 GUARD TOP SENSOR 101168 1 1 36 BOLT M5X10 WG ISO 7380 F81000 32 4 37 BLOCK SENSOR MOUNT 101167 1 1 38 BOLT M5 X 25 5 8 FE ZN5 PN M 82302 F81000 7 4 39 PROXIMITY SENSO...

Page 35: ...T ASSEMBLY CYLINDER 101368 1 1 PLATE PIVOT 101366 1 1 2 GUSSET CLAMP CYLINDER 101367 1 1 3 BLOCK PIVOT 101365 1 1 4 BOLT M8 X 20 8 8 SOCKET HEAD F81002 30 6 5 BOLT M8 X 20 8 8 SOCKET HEAD F81002 30 5...

Page 36: ...AD FULL THREAD ZINC F81003 2 4 15 RING Z10 OUTSIDE RETAINING F81090 13 2 16 RING Z20 OUTSIDE RETAINING F81090 27 2 ARM ASSEMBLY CLAMP 101373 1 17 ARM CLAMP PIVOT 101370 1 1 18 BEARING 61900 2RSI ROLLI...

Page 37: ...AM ELBOW 502702 1 4 FITTING G1 8 6MM ELBOW 502704 7 5 SILENCER G1 8 AIR BRASS 502705 1 6 RING BMT300 TOOTHSETTER PNEUMATICS KIT 503492 1 7 SOLENOID 5 2 G1 8 24VDC AIR 502695 2 8 BRACKET SOLENOID 10114...

Page 38: ...350 1 1 BLOCK BMT300 INDEX 101349 1 1 2 BLOCK BMT300 BLADE GUIDE 101353 1 1 3 SCREW M6X30 8 8 SOCKET HEAD F81001 42 2 4 RAMP BMT300 INDEX LEFT 101351 1 5 SCREW M4X20 8 8 FE ZN5 HEX SOCKET HEAD F81011...

Page 39: ...SSEMBLY BMT300 REAR BLADE HEIGHT ADJUSTMENT 101158 1 18 BLOCK HEIGHT ADJUSTMENT 101152 1 1 19 IDLE SIDE WELDMENT 101154 1 1 20 PIN CARBIDE WEAR 101157 1 21 BOLT M6x45 WITHOUT HEAD F81014 5 1 22 PLATE...

Page 40: ...0 CONTROL 500171 1 1 DECAL BMT300 CONTROL 035778 1 1 2 OPERATOR DISPLAY OP 620 050124 1 3 LABEL SET BMT300 OPERATOR 054996 1 4 SWITCH HEAD M22 RED EXTENDED 091364 1 5 SWITCH 2 POS 1 NO CONTACT TOGGLE...

Page 41: ...300 CONTROL 101142 1 1 2 PANEL CONTROL BOX SERVICE LEFT SIDE 101148 1 1 3 PANEL CONTROL BOX SERVICE RIGHT SIDE 101149 1 1 4 PANEL CONTROL BOX TOP SERVICE 500093 1 1 5 BOLT M6x16 BN 11252 BOSSARD F8100...

Page 42: ...10 WASHER 8 4 FLAT ZINC F81054 1 6 11 SWITCH EMERGENCY XB2 BS542 086556 1 12 PLATE ZBY9330 LEGEND 086561 1 13 BREAKER 3A PANEL MOUNT E10466 1 14 SOCKET FYL06T1 POWER ENTRY 500454 1 FUSE ZKT 2A TIME DE...

Page 43: ...054 4 11 8 BLOCK BMT300 BLADE SUPPORT ARM MOUNTING 500160 1 3 9 WASHER 10 5 FLAT ZINC F81055 1 6 10 BOLT M10X50MM HEX HEAD FULL THRD ZINC F81003 4 2 11 WASHER 10 2 SPLIT LOCK ZINC F81055 2 1 12 NUT M1...

Page 44: ...1795 1 1 FOOT OUTRIGGER COMPLETE 101237 4 2 BRACKET STAND VERTICAL 501791 1 4 3 SHELF BMT300 STAND COMPLETE 501792 1 1 4 PLATE LOWER STRENGHTEN 501793 1 2 5 PLATE STRENGHTEN 501794 1 1 6 FRAME BMT300...

Page 45: ...948 1 1 DECAL BMT300 CONTROL 035778 1 1 2 DECAL EYE WARNING SMALL S12004G 1 1 3 DECAL READ OPERATOR S MANUAL 096317 1 4 DECAL ELECTRIC POWER SIGN S10364 P2 1 5 DECAL USE SAFETY BOOTS SMALL PICTOGRAM 5...

Page 46: ...KP BLADE SUPPORT ADJUSTABLE 504401 1 1 TUBE WLDMT STAND BASE PTD 504392 1 1 2 TUBE WLDMT STAND ADJUSTMENT ZINC PL 504398 1 1 3 CHANNEL INNER CLAMPING ZINC PL 504394 1 1 4 CHANNEL STAND OUTER ZINC PL 5...

Page 47: ...2 21 WASHER 10 5 SPECIAL FLAT ZINC F81055 6 3 22 BOLT ISO4017 M10x20 8 8 A2E HEX HEAD F81003 53 3 23 WASHER 8 4 FLAT ZINC F81054 1 4 24 NUT M8 8 B HEX NYLON ZINC LOCK F81032 2 2 25 BOLT M8x25 8 8 B HE...

Page 48: ...r FYL06T1 PE F1 2A L PE N L N OFF ON D0 05DD DC Supply 24V MDR 40 24 1 7A N L PE DC OK V V V V PE PE 24VDC REG 0 24VDC REG OP 620 F2 3A 2 1 K3 R1 R2 K3 2 1 K2 R1 R2 K2 2 1 K1 R1 R2 K1 M M M2 24VDC 60R...

Page 49: ...REG X4B 2 1 X3A 2 1 X2A 2 1 X1A 2 X2B 1 X3B 2 X2B 2 X1B 2 X3C 2 X2C 2 X1C 2 X4C 2 1 X4A 2 PX1 PX3 X4B 1 X2C 1 PLC1 C0 PX2 PX4 Black Blue Brown Black Blue Brown Black Blue Brown Black Blue Brown Start...

Page 50: ...5B 1 1 X5A 2 1 X5C 2 PX5 CH1 CH1 CH2 CH2 CH3 CH3 CH4 CH4 F0 04AD 1 X5C 1 X4B 1 PLC1 V PLC1 Y4 PLC1 Y5 X6B 2 X7B 2 1 X6A 2 1 X7A 2 K3 L1 L2 Clamp Solenoid Bend Back Solenoid Linear sensor BAWM12MG2 IAC...

Page 51: ...RECTIFIER KBPC 3508 BRIDGE HMI 050124 OPERATOR DISPLAY OP 620 CBL 050125 DISPLAY CABLE OP 620 PS 500452 POWER SUPPLY 24V MDR 40 24 1 7A PLC1 0 050065 ANOLOG MODULE PLC DL05 8 DC IN 6 DC OUT 110 220V...

Page 52: ...laration is no longer valid Designation of the machine Automatic Setter TYPE BMT300 No of manufacturer Applicable EC Directives EC Machinery Directive 2006 42 EC EC Electromagnetic Compatibility Direc...

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