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Wood-mizer BMT200 Safety, Operation, Maintenance & Parts Manual Download Page 34

Setup & Operation

Dual Setter Calibration

3-20

DS12doc060917

Setup & Operation

3

3.3

Dual Setter Calibration

WARNING!

 Always wear gloves and eye protection when

handling bandsaw blades. Changing blades is safest when
done by one person! Keep all other persons away from
area when coiling, carrying or changing a blade. Failure to
do so may result in serious injury.

Tooth Set Master Gauge Calibration

The tooth set gauge accurately measures the set of any blade tooth. The gauge needs to
be assembled and calibrated before use.

See Figure 3-20. 

Insert the dial gauge assembly into the hole in the block housing.

Clamp the calibrating pin in position at the center of the dial gauge foot. Push the gauge
assembly forward until the foot just touches the pin and dial needle moves .005 to .010.
Tighten the locking screw with the provided hex wrench (do not overtighten). Loosen the
dial lock on the gauge and rotate the dial face until the needle reads zero. Tighten the dial
lock.

Unclamp the calibrating pin from the set master gauge clamp by turning the clamp knob
counterclockwise. With the pin not clamped, the set master gauge needle should read
between -.005 and -.010. If not, reclamp the pin, loosen the locking screw and move the
set master gauge assembly back so the foot does not contact the pin. Repeat the steps
above until the dial needle reads zero with the calibrating pin clamped and between -.005
and -.010 without the pin clamped. This ensures the dial foot extends beyond the clamp
plate a slight amount and will read zero when the foot is aligned with the clamp plate.

FIG. 3-20

Calibrating Pin

(See Side View)

Locking Screw

Dial Gauge
Assembly

Dial Lock

SS0006-3

Clamp Plate

Clamp Knob

Gauge

Foot

Pin

SIDE VIEW

Summary of Contents for BMT200

Page 1: ...on Maintenance Parts Manual BMT200 Rev A 00 A 02 BMT250 Rev A 00 A 02 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine October 2012 Form 1793 ...

Page 2: ...ATION 3 1 3 1 Assembly 3 1 Blade Support Arms 3 1 Auto Feed Installation Optional AC Only 3 3 Auto Feed Installation Optional DC Only 3 6 3 2 Operation 3 10 Blade Installation Setup 3 10 Manual Feed Operation 3 17 Auto Feed Operation 3 18 3 3 Dual Setter Calibration 3 20 Tooth Set Master Gauge Calibration 3 20 Dual Setter Calibration 3 21 SECTION 4 MAINTENANCE 4 1 4 1 Routine Maintenance Schedule ...

Page 3: ...al 5 17 5 11 Auto Feed Control AC 220V Optional 5 19 5 12 Auto Feed Control DC Optional 5 21 5 13 Auto Feed Control Panel AC Optional 5 23 5 14 Auto Feed Motor AC Optional 5 24 5 15 Auto Feed Motor DC Optional 5 25 5 16 Toothsetter Gauge Assembly 5 26 SECTION 6 ELECTRICAL INFORMATION 6 1 6 1 Schematic AC 120V 6 1 6 2 Schematic AC 220V 6 3 6 3 Schematic DC 6 5 6 4 Component Layout Diagrams AC Only ...

Page 4: ...w information The information and instructions given in this manual do not amend or extend the limited warranties for the equipment given at the time of purchase This equipment is designed to work with Wood Mizer blades only IMPORTANT Read the entire Operator s Manual before operating the equipment Take notice of all safety warnings throughout this manual and those posted on the equipment Keep thi...

Page 5: ...hicle identification number and your customer number ready when you call Wood Mizer will accept these methods of payment Visa Mastercard or Discover COD Prepayment Net 15 with approved credit Be aware that shipping and handling charges may apply Handling charges are based on size and quantity of order In most cases items will ship on the day they are ordered Second Day and Next Day shipping are av...

Page 6: ...da 396 County Road 36 Unit B Lindsay ON K9V 4R3 Phone 705 878 5255 or 877 357 3373 Fax 705 878 5355 Email ContactCanada woodmizer com Brazil Headquarters Europe Headquarters Serving Brazil Wood Mizer do Brasil Rua Dom Pedro 1 No 205 Bairro Sao Jose Ivoti RS CEP 93 900 000 Tel 55 51 9894 6461 55 21 8030 3338 55 51 3563 4784 Email info woodmizer com br Serving Europe Africa West Asia Wood Mizer Indu...

Page 7: ...acturer s manuals and observe any applicable safety instructions includ ing dangers warnings and cautions Always be sure that all safety decals are clean and readable Replace all damaged safety decals to prevent personal injury or damage to the equipment Contact your local distribu tor or call your Customer Service Representative to order more decals Safety instructions are listed in this section ...

Page 8: ...lt in serious injury DANGER Always keep hands away from moving bandsaw blade Failure to do so will result in serious injury WARNING Always wear eye protection when operating this machine Failure to do so may result in serious injury WARNING Secure all loose clothing and jewelry before operating this machine Failure to do so may result in seri ous injury or death WARNING The toothsetter should be o...

Page 9: ...ARNING Read the entire Operator s Manual before operating the equipment Take notice of all safety warnings through out this manual and those posted on the equipment Keep this manual with this equipment at all times regardless of owner ship 069681 DANGER HAZARDOUS VOLTAGE can cause shock burns or death SHUT OFF LOCK OUT POWER before performing ser vice in any area of this machine DO NOT restore pow...

Page 10: ...rnings through out this manual and those posted on the equipment Keep this manual with this equipment at all times regardless of owner ship S20097 Motor Rotation Direction Automatic Dual Toothsetter Only 053583 Manual Crank Feed Direction Manual Dual Toothsetter Only P85070 CE Safety Certification 069693 DANGER Always be aware of and take proper protective measures against rotating shafts pulleys ...

Page 11: ...ajor components of the dual toothsetter are shown below FIG 2 1 Blade Support Arm Blade Support Guide Auto Feed Control Auto Feed Optional for BMT200 Standard for BMT250 Auto Feed Motor Feed Crank Handle Blade Index Assembly DS0001 14 Blade Clamp Toothsetter Assemblies Tooth Set Master Gauge Bend Back Tool ...

Page 12: ... Dimensions of the Dual Setter are shown below See Table 2 2 The overall dimensions and weight are listed below FIG 2 2 Length Width Height Weight BMT200 74 1880 mm 116 3 4 2965 mm 16 1 2 419 mm 90 lbs 41 kg BMT250 74 1880 mm 116 3 4 2965 mm 16 1 2 419 mm 105 lbs 47 5 kg TOP VIEW FRONT VIEW DS0002 116 3 4 2965 mm 16 1 2 419 mm 74 1880 mm ...

Page 13: ...al Toothsetter 1 x 230V 50Hz BMT250 M U D DC Automatic Dual Toothsetter 1 x 110 230V 50 60Hz Motor Manufacturer Model Rated Output Rated Current Rated Speed Electric Besel S A Poland SKh 63 4A2 0 16 HP 0 12 kW 0 80A at 230V 0 45A at 400V 1380 RPM Electric 1 5 HP 32 RPM Model Noise Level BMT250 dB A 1 The figures quoted are emission levels and are not necessarily safe working levels Although there ...

Page 14: ...General Information Dimensions and Specifications 2 8 DS12doc060917 General Information 2 Interrupter GFI be used ...

Page 15: ...vier blades See Section 5 1 See Figure 3 1 There are arm mounting locations at the right side left side and rear of the machine Install the spacer bushings and one arm mount block at each location Secure each block with a provided 10mm lock washer and M10 1 5 x 80 hex head bolt NOTE If setting very wide blades you may need to exclude one or more of the spacers from each location to ensure the blad...

Page 16: ... mounting arms Install at least one blade support guide to each support tube with two 1 4 20 x 1 1 2 hex head bolts flat washers self locking nut and wing nut The position of the guides will be adjusted later Three guide assemblies are provided for each arm so you can setup for different blade lengths without having to adjust the guide assembly FIG 3 2 Blade Support Tubes 1 4 Flat Washer 2 1 4 20 ...

Page 17: ...the handle Remove the M10 1 25 x 20 hex head bolt split lock washer and the shaft cover mounted to the left side of the setter assembly Remove the index cover and use the existing M10 1 25 x 20 hex head bolt and split lock washer to reinstall the shaft cover over the manual feed shaft FIG 3 3 DS0001 16 Remove Shaft Cover Remove bolt lock washer fender washer and crank handle Use M10 1 25 x 20 hex ...

Page 18: ...3 4 Install two 5 x 5 x 25mm round end keys to the feed shaft and slide the motor with the mount plate onto the feed shaft Secure the motor to the setter base FIG 3 4 DS0001 22B M8 1 25 x 20 Hex Head Bolt 4 5 x 5 x 25mm Round End Key 2 5 16 Flat Washer 8 M8 Hex Nylon Nut 4 ...

Page 19: ... control box to the proximity sensor Secure the cable to the motor harness as necessary Plug the power cord from the control box into a grounded receptacle NOTE The control is equipped with an auto voltage detect feature Simply use an appropriate adaptor plug or modify the power cord to match your receptacle DANGER For the user s safety the power cord on this product has a grounded plug This power...

Page 20: ...the handle Remove the M10 1 25 x 20 hex head bolt split lock washer and the shaft cover mounted to the left side of the setter assembly Remove the index cover and use the existing M10 1 25 x 20 hex head bolt and split lock washer to reinstall the shaft cover over the manual feed shaft FIG 3 6 DS0001 16 Remove Shaft Cover Remove bolt lock washer fender washer and crank handle Use M10 1 25 x 20 hex ...

Page 21: ... shaft and secure with the provided shaft end bolts flat washers and existing nylon lock nuts Leave the bolts slightly loose until the motor is pinned to the feed shaft as described later See Figure 3 8 Install the motor side brackets to the feed motor and secure with eight flanged hex head bolts FIG 3 7 FIG 3 8 DS0013 3 Feed Motor Mount Bracket DS0013 4 Feed Motor Side Bracket 2 ...

Page 22: ... 2 wrench on the front hex knob to rotate the motor shaft to align the hole in the outer collar with the hole in the feed shaft With the motor mount bolts still loose adjust the assembly if necessary until the holes line up exactly Install the pro vided roll pin to secure the motor assembly to the shaft Tighten the feed shaft end bolts and motor mount bolts and install the motor top cover with two...

Page 23: ... the motor harness as necessary Plug the power cord from the control box into a grounded receptacle NOTE The control is equipped with an auto voltage detect feature Simply use an appropriate adapter plug or modify the power cord to match your receptacle Connect the ground wire from the control box to one of the holes located on the back of the setter base DANGER For the user s safety the power cor...

Page 24: ...G The toothsetter should be operated only by adults who have read and understood the entire operator s manuals WARNING The illumination at the operator s position should be at least 300 lux The light source can not cause stroboscopic effect See Figure 3 12 AUTO FEED Option Only Toggle the power ON OFF switch on the back of the control box to the ON I position Be sure the AUTO MANUAL switch is in t...

Page 25: ...hine press the Emergency Stop E Stop button Before operating the machine again turn the E Stop button clockwise to release The machine will not start until the E Stop button is released FIG 3 12 DC ONLY DS0016 Stop Button Auto Manual Toggle Switch Control Box Front Control Box Rear Pilot Light Start Jog Button Counter Power On Off ...

Page 26: ...ith extreme care Use suitable carrier equipment for transporting the blades Loop the blade over the setter and position between the posts of the blade support guides Place the blade between the clamp rollers and between the setter blocks resting on the blade height adjustment pins FIG 3 13 DS0001 24 Place blade between support guide posts Turn handle counterclockwise to advance setter or push and ...

Page 27: ...forward in the direc tion the blade travels and retighten the wing nut Make sure the blade support does not lift the blade The blade should sit flat on the blade height adjustment pins Bend the support arm down slightly if necessary to prevent it from lifting the blade FIG 3 14 PG0005 18 Tilt blade support guide slightly in direction of blade travel Bend support arm down to prevent support guide f...

Page 28: ...feed handle counterclockwise or push and hold the AUTO FEED option START JOG button to advance the setter until the index arm pushes the blade forward Stop the setter before the setter assemblies start to close Pull the clamp handle open and lift the index arm Adjust the blade in the setter until a tooth set toward the rear of the setter is positioned in front of the right setter block Lower the i...

Page 29: ...ase the index return travel or out to decrease travel NOTE The setter is factory set for blades with 7 8 tooth spacing Once a rear set tooth is indexed in front of the right setter block a forward set tooth should be positioned in front of the left setter block To adjust the setter for different tooth spacing loosen the left setter mounting bolts and slide the assembly to position the setter block...

Page 30: ...ock adjustment knobs until the blocks just contact the blade teeth Advance the setter to open the setter assemblies and turn the setter block adjustment knobs a few more turns See Figure 3 18 Use the tabs on the gauges to bracket the desired set The typical devi ation allowed is 002 the desired set shown below is 21 with tolerance 19 23 FIG 3 17 FIG 3 18 DS0001 27 Turn the setter block adjustment ...

Page 31: ... the desired amount of set is achieved in both the rear set and forward set teeth Manual Feed Operation WARNING Always wear eye protection when operating the setter Failure to do so may result in serious injury Turn the feed handle clockwise to advance the setter until the setter assemblies open Pull the clamp handle open and rotate the blade around the setter until the blade weld is positioned to...

Page 32: ...he left of the left side setting clamp and end the cycle when the weld gets to the right of the right setting clamp To prevent resetting the teeth in the opposite direction count the number of teeth between the two clamp blocks subtract the number from the total quan tity of teeth on the blade and enter the result in the setter tooth counter Use the provided bend back tool 023774 to set the teeth ...

Page 33: ...nt left one bent right and a straight tooth the counter display should increment in multiples of three If the counter does not increment in multiples of three before the setters activate adjust the setter Push the RESET button on the counter to reset the display to zero Flip the index arm up and pull the clamp open to remove the blade When done setting blades toggle the power ON OFF switch on the ...

Page 34: ... dial needle moves 005 to 010 Tighten the locking screw with the provided hex wrench do not overtighten Loosen the dial lock on the gauge and rotate the dial face until the needle reads zero Tighten the dial lock Unclamp the calibrating pin from the set master gauge clamp by turning the clamp knob counterclockwise With the pin not clamped the set master gauge needle should read between 005 and 010...

Page 35: ...lies open Loop the blade over the setter and position between the posts of the blade support guides Place the blade between the clamp rollers and between the setter blocks resting on the blade height adjustment pins FIG 3 21 DS0001 24 Place blade between support guide posts Turn handle counterclockwise to advance setter or push and hold the Auto Feed option START JOG button Advance setter to open ...

Page 36: ... adjust the blade height rest pin up or down Adjust so when the blade rests on the pin the gullet of the blade is just below the clamp plate Retighten the lock knob See Figure 3 23 Slide the set master gauge assembly through the blade until a tooth set back toward the gauge is positioned in front of the dial plunger FIG 3 22 FIG 3 23 SS0006 6 Lock Knob Rest Pin Read set Tooth set back toward gauge...

Page 37: ...et in the opposite direction See Figure 3 25 Find the sixth tooth for blades with 7 8 and 1 1 8 tooth spacing or the eighth tooth for blades with 1 2 5 8 and 3 4 tooth spacing blades with other tooth spacing may require a different tooth count to the left set in the opposite direction and place the set master gauge around the blade to measure tooth set Note the tooth set measurement and mark the m...

Page 38: ...mblies to back off the setter blocks completely the blocks will need to be pushed in manually because they are not spring loaded Position the blade so that the teeth measured with the set master gauge are located in the left and right setter assemblies Make sure the blocks are backed off far enough so they do not contact the blade Adjust the blade height adjust ment pins so the gullet of the blade...

Page 39: ... DS12doc060917 3 25 3 See Figure 3 27 Unlock the dial lock and adjust the setter gauge bezels so the needles of the setter gauges show the same tooth set measurements taken previously with the set master gauge FIG 3 27 DS0001 38 Dial Lock Setter Gauge Bezel ...

Page 40: ...ker before perform ing any service to the machine 4 1 Routine Maintenance Schedule See Figure 4 1 Maintenance items referenced in the instructions below Every 2 Weeks Use compressed air to clean any debris from the setter assemblies A and blade clamp B Apply NLGI No 2 grade lithium grease to the ends of the die spring C of each setter assembly FIG 4 1 A A B C D E E F G H H I I I DS0001 29 ...

Page 41: ...k adjustment knob tensions The setter block and index arm backstop adjustment screws are secured with set screw nylon ball mechanisms H These should be adjusted so the adjustment screws are held snugly but still turn freely Check the blade height adjustment pins and knob I for wear and replace as necessary Clamp Adjustment The clamp assembly is installed and properly adjusted at the factory If it ...

Page 42: ... setter assemblies are closed but the setter pusher does not contact the gauge strip Make sure the gauge strip spacers are aligned with the gauge foot See Figure 4 3 Loosen the set screw securing the gauge assembly to the setter assembly and pull the gauge assembly slightly out to remove any pressure on the gauge foot Unlock the dial lock adjust the setter gauge bezels to 003 and lock the dial loc...

Page 43: ...d START buttons as shown below To check the E Stop button toggle the power ON OFF switch on the back of the control box to the ON I position Press and hold the Start button to start the machine Press the E Stop button to shut down the machine Before operating the machine again turn the E Stop button clockwise to release NOTE The machine will not start until the E Stop but ton is released FIG 4 4 A...

Page 44: ...ER PARTS See Section 5 2 2 AC AUTO FEED CONTROL OPTION PARTS See Section 5 10 DC AUTO FEED CONTROL OPTION PARTS See Section 5 12 3 AC AUTO FEED MOTOR OPTION PARTS See Section 5 14 DC AUTO FEED MOTOR OPTION PARTS See Section 5 15 4 TOOTH SET MASTER GAUGE PARTS See Section 5 16 ARM KIT LONG BLADE SUPPORT UPGRADE 061756 1 5 Arm 36 Blade Support Extension 060411 2 6 Arm 12 Blade Support Extension 0604...

Page 45: ...etter Parts See Section 5 5 4 Clamp Parts See Section 5 7 5 Index Parts See Section 5 8 6 Blade Support Arm Parts See Section 5 9 7 Tool Bend Back 023774 1 8 Decal Set Universal Warning Pictorials 069680 1 9 Decal Feed Direction 053583 1 10 Wheel Blade Support S10539 6 11 Nut 1 4 Dia Push F04254 54 6 12 Decal CE Certified Machine P85070 1 13 Decal Revision 016187 1 14 Key 3MM Hex 066759 1 MANUAL D...

Page 46: ...emblies Only PART QTY 1 BASE WELDMENT SETTER 066624 1 2 COVER INDEX 066612 1 3 WASHER M6 SPLIT LOCK F05026 2 2 4 BOLT M6 1 X 14 HEX HEAD CLASS 8 F05020 7 4 5 FOOT RUBBER P06104 4 6 BOLT M4 0 7 X 16 HEX HEAD CLASS 8 F05020 10 4 DS0001 3 1 2 3 4 5 6 7 42 8 9 10 4 11 12 13 14 15 16 17 18 19 20 28 29 30 31 32 33 34 35 36 37 38 39 40 41 21 22 23 24 25 26 27 ...

Page 47: ...dened Dowel F05012 106 2 22 Gauge Assembly Setter 066721 1 23 Holder Pin 066696 1 24 Bolt M6 1 x 14 Hex Head Class 8 F05020 7 2 25 ADJUSTER WELDMENT BLADE HEIGHT 066660 1 26 SPRING 72 OD X 1 50 LGH X 105 WIRE 066677 1 BLADE HEIGHT ADJUSTER DUAL SETTER 066638 1 27 Shaft Blade Adjuster 066642 1 28 Screw M8 1 25 x 8 SH Cup Set F05021 8 1 29 Arm Adjuster 066644 1 30 Bolt M6 1 x 30 Hex Head Class 8 F05...

Page 48: ...mbly Dual Setter 066674 2 5 Bolt M6 1 x 30 Hex Head Class 8 F05020 8 2 6 Plate Cam Support 066623 2 7 Plate Cam 066628 1 8 Nut M6 1 0 Nylon Lock F05010 200 2 9 Shaft Dual Setter 066607 1 10 Spacer Bearing 060545 1 11 Gear 10 Pitch x 2 5 Pitch Dia x 3 4 060565 1 12 Pin 6mm x 50mm Roll F05029 8 1 INDEX SHAFT ASSEMBLY DUAL SETTER 066605 1 Handle Assembly Dual Setter 066676 1 13 Bolt M10 1 5 x 90 SHC ...

Page 49: ...2 2 22 Bolt M8 1 25 x 20 Hex Head Class 8 F05021 2 6 23 Washer 8mm Split Lock F05011 45 6 24 Shaft Index 066621 1 25 Key 6mm Square x 25mm Long Rounded 066671 1 26 Gear 10 Pitch x 2 5 Pitch Dia x 3 4 060565 1 27 Pin 6mm x 50mm Roll F05029 8 1 28 Screw M8 1 25 x 30 SHC F05021 1 1 29 Block Cam 066614 1 30 Washer 20mm x 28mm x 3mm Spring Shim 066626 1 31 Spacer 16mm Bearing 066722 1 32 Bearing 6004 2...

Page 50: ... Available In Assemblies Only PART QTY SET ASSEMBLY DUAL BLADE 066633 2 1 Blade Set Arm Parts See Section 5 6 Block Assembly Setter Back 066716 1 2 Bolt M10 1 5 x 60 Socket Head F05022 5 2 24 24 DS0001 5 1 1 2 2 3 3 4 5 4 5 6 6 12 12 13 13 14 14 15 15 16 16 9 10 11 17 17 19 19 21 20 21 20 18 18 7 7 7 9 10 11 22 18 23 22 ...

Page 51: ...16 SAE Flat F05011 17 2 11 Clamp Weldment Setter 060587 1 12 Bolt M10 1 5 x 30 Hex Head Class 8 F05022 3 2 13 Screw M6 1 x 35 Hex Head Class 8 F05020 9 1 14 Washer M6 Flat Class 4 F05026 1 1 15 Spring LE 063E 8MW P08848 1 16 Nut M6 1 0 Free Nut F81031 1 1 Blade Guide Setter 066667 2 17 Nut M6 1 0 Nylon Lock F05010 200 1 18 Washer M6 Flat Class 4 F05026 1 3 19 Plate Wear Pin 066664 1 20 Spring 75 L...

Page 52: ...ernal Retaining F05028 2 1 4 Spacer Bearing 066641 2 5 Block Pivot 066640 2 6 Screw M10 1 5 x 60 Socket Head F05022 6 1 7 Nut M10 1 50 Hex Nylon Lock F05004 270 1 8 Pusher Blade Setter 060597 1 9 Plate Setter Pusher Top 066630 1 Pin Assembly Setter Pusher 060583 1 10 Rod 5 16 24 x 2 3 8 Threaded 060584 1 11 Knob Knurled Pusher Pin 060573 1 12 Plate Setter Arm Cam 066629 2 13 Bearing 6004 2RS 05744...

Page 53: ...yrene 060549 2 18 Screw M4 0 7 x 10 Socket Head F05020 14 4 19 Screw M6 1 x 6 Socket Head Cup Point Set F05020 5 2 20 Screw M8 1 25 x 40 Socket Head F05021 6 4 21 Screw M8 1 25 x 20 Socket Head Point Set F05021 7 2 22 Nut M8 x 1 25 Hex Jam Metric F05010 76 2 23 Bolt M6 1 x 50 Hex Head Class 8 F05020 4 1 24 Bolt M6 1 x 35 Hex Head Class 8 F05020 9 2 25 Nut M6 1 0 Hex Nylon Lock F05010 200 4 26 Spri...

Page 54: ... 066712 1 2 Plate Clamp Bearing 066711 1 3 Plate Clamp Handle Support 066710 1 4 Spacer 03mm Shim 066707 2 5 Bearing 6000 2RSR 10mm Bore 087471 4 6 Clamp Handle Dual Setter 066701 1 7 Block Clamp Bearing 066709 1 8 Washer 3 8 ID x 13 16 OD x 093 Rubber 060531 3 9 Washer 5 16 ID x 1 1 4 OD Fender F05011 50 1 10 Bolt 10mm x 10mm Socket Head Shoulder Plain F05022 10 1 1 2 3 4 5 5 6 5 5 7 8 9 10 11 11...

Page 55: ... Guide 066708 1 17 Bolt M6 1 x 20 Hex Head Class 8 F05020 6 2 18 Nut M6 1 0 Hex Nylon Lock F05010 200 2 19 Screw M8 1 25 x 8 Socket Head Cup Point Set F05021 8 1 20 Plate Shim 066706 3 21 Washer 3 8 SAE Flat F05011 3 1 22 Bolt 10mm x 10mm Socket Head Shoulder Plain F05022 9 1 23 Ball 3 16 High Impact Polystyrene 060549 2 24 Guide Weldment Infeed 066648 1 Guide Weldment Infeed Narrow Band 1 107399 ...

Page 56: ... 2RSR 10mm Bore 087471 4 3 Ring 26mm Internal Retaining F05028 2 1 4 Spacer Bearing 066641 2 5 Arm Setter Index 066617 1 6 Arm Setter Index Wear 066616 1 7 Spacer Index Arm 066615 1 8 Bolt M10 1 5 x 80 Hex Head Class 8 F05022 1 2 9 Nut M10 1 50 Hex Nylon Lock F05004 270 2 10 Bolt M6 1 x 50 Hex Head Full Thread Class 8 F05020 4 1 11 Nut M6 1 0 Free Hex F81031 1 1 12 Adjuster Assembly Index 066719 1...

Page 57: ...Pin 5mm x 24mm Dowel F05029 7 1 18 Clip 12mm ID E F05028 1 1 19 Pawl Weldment Setter Index 053309 1 20 Shaft Index Pivot 066601 1 21 Fitting 3 6 x 3 16 Straight Grease P04107 1 22 Knob Knurled 1 5 16 OD 066702 2 23 Washer 3 8 Star External F05011 36 2 24 Washer M6 Flat Class 4 F05026 1 10 25 Bolt M6 1 x 20 Hex Head Class 8 F05020 6 5 26 Nut M6 1 0 Hex Nylon Lock F05010 200 5 27 Bumper 3 4 OD x 5 1...

Page 58: ...REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY ARM ASSEMBLY BLADE SUPPORT 066603 3 1 Spacer 13 32 ID x 3 4 OD 1 2 Long 066678 3 2 Block Blade Support Arm Mount 035777 1 3 Washer 10mm Split Lock F05011 88 1 4 Bolt M10 1 5 x 80 Hex Head Class 8 F05022 1 1 1 2 3 4 5 6 7 8 9 9 10 11 12 13 DS0001 9 ...

Page 59: ... Tube P04552 1 Tube Assembly Blade Support Extension 060035 1 7 Tube Blade Support Extension 060033 1 8 Plug Support Extension Tube 060034 1 Guide Assembly Blade Support A30008 3 9 Guide Blade Support w Post S10611 2 10 Bolt 1 4 20 x 1 1 2 Hex Head F05005 5 2 11 Washer 1 4 SAE Flat F05011 11 2 12 Nut 1 4 20 Hex Self Locking F05010 9 1 13 Nut 1 4 20 Wing F05010 13 1 ...

Page 60: ...ntrol 066687 1 2 Foot Rubber P06104 4 3 Bolt 10 24 x 1 2 Slotted Hex Head Self Tapping F05015 17 4 4 Washer 6 SAE Flat F05011 56 2 5 Screw M3 x 5 x 10mm Round Head F05020 17 1 6 Nut 1 4 20 Keps F05010 9 6 7 Power Supply 24VDC 1 1A 25W 068314 1 8 Screw 1 4 20 x 1 Head Flange F05005 136 2 9 Receptacle M8 3P Female 066697 1 Panel Assembly AC Dual Setter 120VAC Insert 066694 1 10 Insert Panel Setter C...

Page 61: ...s 2 5mm End Plate 068105 1 17 Drive Assembly 120V AC Dual Setter Feed 069683 1 Cable Assembly AC Dual Setter Motor Drive 069692 1 18 Dual Setter Control Panel Parts See Section 5 13 19 Switch On Off Rocker 060515 1 20 Receptacle Power Entry 060216 1 21 Strain Relief 3 8 NPT 15 32 Flex 060507 1 22 Decal Electrical Hazard Unplug Warning 069681 1 23 Decal 115V AC Dual Setter Electrical Info 069675 1 ...

Page 62: ... Bolt 10 24 x 1 2 Slotted Hex Head Self Tapping F05015 17 4 4 Washer 6 SAE Flat F05011 56 2 5 Screw M3 x 5 x 10mm Round Head F05020 17 1 6 Nut 1 4 20 Keps F05010 9 6 7 Power Supply 24VDC 1 1A 25W 068314 1 8 Screw 1 4 20 x 1 Head Flange F05005 136 2 9 Receptacle M8 3P Female 066697 1 Panel Assembly AC Dual Setter 220V Insert 069673 1 10 Insert Panel Setter Control Box 066693 1 11 Breaker 4A Curve C...

Page 63: ...er Feed 069684 1 Cable Assembly AC Dual Setter Motor Drive 069692 1 18 AC Dual Setter Control Panel Parts See Section 5 13 19 Switch On Off Rocker 060515 1 20 Receptacle Power Entry 060216 1 21 Strain Relief 3 8 NPT 15 32 Flex 060507 1 22 Decal Electrical Hazard Unplug Warning 069681 1 23 Decal 220V AC Dual Setter Electrical Info 069676 1 24 Decal Read Owner s Manual Warning 069685 1 25 POWER CORD...

Page 64: ...0 x 3 8 Slotted Round Head F05004 9 2 6 Nut 4 40 Hex F05010 43 2 7 Power Supply 110 220VAC 320W 24VDC 060519 1 8 Screw M4 7 x 8mm Socket Head F05004 255 2 9 Relay 12A DPDT 24VDC 068319 2 10 Screw 6 32 x 3 8 Phillips Slot Round Head F05004 142 2 11 Screw 10 24 x 5 8 Unslotted Indented Hex Head Machine F05004 18 1 12 Cable Assembly BMT250MUD Motor 068363 1 1 Wood Mizer Products Inc Voltage Frequency...

Page 65: ...h Head Flush Push Button Green 060509 1 25 Switch Body 1 NO Contact 060510 1 26 Switch Head Extended Push Button Red 060512 1 27 Block 1NC 22MM Push Green Contact 068322 1 28 Light 24V White LED Pilot 068321 1 29 Switch DPST Off On Toggle 060514 1 30 Washer 1 2 ID x 3 4 OD x 1 16 Thk Nylon P05251 1 1 31 Boot Toggle Switch Sealing 024589 1 32 Tie Wrap 100 x 4 Black F05089 2 6 33 Socket 12A Relay Di...

Page 66: ...nt 068950 2 6 Switch Collar Mount 068951 1 7 Switch Block Contact 068921 1 8 Push Button Flush Marked 068909 1 9 Switch Block NO Contact 068920 2 10 Switch Block NC Contact 068921 1 11 E Stop Head Push Button 068942 1 12 Legend Round Yellow E Stop 050992 1 13 Switch Maint Selector 066690 1 14 Switch Collar Mount 068951 1 15 Light Module White 068912 1 16 Light Module Green 068910 1 17 Bolt 10 24 x...

Page 67: ... 1 1 Motor 1400 RPM 230 400V 1 Phase IEC 508441 1 2 Gearbox 39 RPM IEC 508442 1 3 Key 5 x 5 x 25mm Round End 066663 2 4 Plate Motor Mounting 066672 1 5 Bolt M8 1 25 x 20 Hex Head Class 8 F05021 2 4 6 Washer 5 16 SAE Flat F05011 17 8 7 Nut M8 Hex Nylon Lock F05010 132 4 8 Bolt M5 0 8 x 10 Hex Head Class 8 F05020 13 6 9 Washer 10 Split Lock F05011 20 6 10 Decal Motor Direction S20097 1 11 Decal Elec...

Page 68: ...1 1 5HP 32RPM Gear 060548 1 2 Plate Motor Mount DC 066946 1 3 Plate Motor DC 066947 2 4 Screw 1 4 20 x 3 8 Hex Flanged F05005 78 8 5 Nut M6 1 0 Nylon Lock F05010 200 6 6 Washer 5 8 SAE Flat F05011 5 2 7 Pin 1 4 x 1 1 2 Roll F05012 125 1 8 Bolt M6 1 x 20 Hex Head Class 8 F05020 6 4 9 Bolt M6 1 x 14 Hex Head Class 8 F05020 7 2 10 Washer M6 Flat Class 4 F05026 1 6 11 Washer M6 Split Lock F05026 2 4 1...

Page 69: ...494 1 3 Screw 8 32 x 1 1 4 Socket Head F05004 225 2 4 Screw 1 4 20 x 1 4 Cup Point Socket Set F05005 131 1 5 Decal Blade Reorder Small 060479 1 6 Knob 1 2 13 x 2 15 16 x 1 1 4 Steel 060488 1 7 Pad 3 4 Dia Steel Swivel 060487 1 8 Pin 3 8 Dia x 3 1 4 Dowel F05012 130 1 9 Knob 1 4 20 x 1 2 4 Lobe Plastic 060489 1 10 Gauge Assembly Tooth Set 060491 1 11 Foot Tooth Set Gauge P04716 2 1 12 Pin 1 8 x 1 1...

Page 70: ...A GND 1 2 F1 15A To 201 56 To 201 53 1 2 PB1 E STOP To 105 55 From 105 56 To 112 56 55 From 111 100 101 102 103 104 105 106 107 108 109 110 111 112 113 A1 A2 K1 W X2 X1 PL1 Machine Power Control Indicator 24V Control Power Supply Feed Motor L1 L2 GND P1 Plug AC Power Entry GND L N PWR1 24VDC 25W 115 VAC 50 60 Hz Input Via CBL1 10 11 12 14 15 16 17 18 13 10 11 55 53 57 CBL2 CBL2 CBL2 CBL2 GND W2 U2...

Page 71: ...rom 218 From 205 24 23 CR1 Jog Speed Count Inhibit 12 11 CR2 To 206 From 206 From 202 To 202 From 204 A2 A1 CR2 PNP BLK BRN BLU S1 To 204 END END 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 Feed Motor Control Auto Manual Auto Manual Selector Auto ON No Fault Relay Forward Jog Speed Auto Speed Cycle Counter 58 59 60 59 60 61 62 63 64 65 66 67 65 64 63 68 ...

Page 72: ...1 53 1 2 PB1 E STOP To 105 55 From 105 56 To 112 56 55 From 111 100 101 102 103 104 105 106 107 108 109 110 111 112 113 A1 A2 K1 W X2 X1 PL1 Machine Power Control Indicator 24V Control Power Supply Feed Motor L1 L2 GND P1 Plug AC Power Entry GND L N PWR1 24VDC 25W 220 VAC 50 60 Hz Input Via CBL1 10 11 12 14 15 16 17 18 13 10 11 55 53 57 CBL2 CBL2 CBL2 CBL2 GND W2 U2 V2 U1 V1 W1 M1 Delta Connection...

Page 73: ...rom 218 From 205 24 23 CR1 Jog Speed Count Inhibit 12 11 CR2 To 206 From 206 From 202 To 202 From 204 A2 A1 CR2 PNP BLK BRN BLU S1 To 204 END END 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 Feed Motor Control Auto Manual Auto Manual Selector Auto ON No Fault Relay Forward Jog Speed Auto Speed Cycle Counter 58 59 60 59 60 61 62 63 64 65 66 67 65 64 63 68 ...

Page 74: ...n Yel Bk Rd M1 Index Motor 24VDC 1 5 HP 32RPM 10 0FLA PNP BLK BRN BLU PE1 PNP Inductive Main Main S1 A Auto Manual A1 A2 CR1 3 4 PB2 Start S2 SW DPST 10 11 58 59 60 61 62 63 S1 B Count 64 R1 1 Ohm 50 W P3 1 J3 1 J3 2 P3 2 65 1 2 4 5 1 3 41 44 42 CR1 B 11 14 12 CR1 A 4 6 Enable Disable 1 2 115V 230VAC 53 7 1 8 9 10 11 12 2 3 4 5 6 V V 12V OUT1 OUT2 CP1 CP2 RST1 RST2 C1 COUNTER TCPRO481 2 1 PB1 Stop...

Page 75: ...ation DS12doc060917 6 6 6 6 4 Component Layout Diagrams AC Only Front Panel Control Box Insert Panel Control Box FIG 6 6 FIG 6 7 CTR1 PB2 PWR1 PL1 PB1 SS1 Control Box Front Control Box Rear DS0004 1 P1 SW1 DS0004 2 DRV1 CR2 K1 CR1 TS1 1 TS1 2 F1 F2 120V only CB1 CB2 220V only ...

Page 76: ...Information Component Layout Diagrams DC Only 6 7 DS12doc060917 Electrical Information 6 6 5 Component Layout Diagrams DC Only Front Panel Control Box FIG 6 8 C1 PB2 PB1 PS1 P1 CR2 CR2 CR1 CR1 S2 PL1 S1 R1 DS0015 ...

Page 77: ...ing F2 052446 Fuse 2A 600V KLDR Class CC K1 101241 Contactor 9A 3P 24VDC M1 508440 Motor 0 12kW 220 400V 3Ph P1 060216 Receptacle Power Entry PB1 068942 Push Button Head E Stop P P ZB5 068950 Collar 1NC ZB5 Switch Mounting PB2 068909 Push Button Ill 2 Flush Marked ZB5 068910 Light Module ZB5 Green 068950 Collar 1NC ZB5 Switch Mounting 068920 Contact Block NO ZB5 PL1 068932 Head ZB5 White Pilot Lig...

Page 78: ...p Series II Dual Setter P1 060216 Receptacle Power Entry PB1 060512 Switch Head Extended Push Button Red 068322 Block 1NC 22MM Push Green Contact PB2 060509 Switch Head Flush Push Button Green 060510 Switch Base 1NO Contact PE1 068326 Sensor Assembly BMT250DC Index PL1 068321 Light 24V LED White Pilot PS1 060519 Power Supply 110 220VAC 320W 24VDC R1 068327 Resistor Assembly 1 Ohm 50W S1 060514 Swi...

Page 79: ...5 24 5 25 5 26 base housing 5 3 blade set arm 5 9 blade setters 5 7 blade support arms 5 15 clamp 5 11 feed drive 5 5 index 5 13 toothsetter assembly 5 2 toothsetter complete 5 1 S safety 2 1 blade handling 2 2 electrical 2 1 operation 2 2 service information branch locations 1 3 general contact info 1 2 setup operation assembly 3 1 4 1 4 4 blade support arms 3 1 auto feed 3 18 blade installation ...

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