Wood-mizer A1.00 Safety, Setup, Operation & Maintenance Manual Download Page 3

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Safety, Setup, Operation,

Maintenance and Parts Manual

MP100 E5S

rev. A1.01

MP150 E5S

rev. A1.00

Safety is our #1 concern!

Read and understand

all safety information and instructions before oper-
ating, setting up or maintaining this machine.

March 2010

Form #908

This is the original language

for the manual

Summary of Contents for A1.00

Page 1: ...Table of Contents Section Page Table of Contents SW 07doc1011111 ...

Page 2: ......

Page 3: ...ual MP100 E5S rev A1 01 MP150 E5S rev A1 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine March 2010 Form 908 This is the original language for the manual ...

Page 4: ...ep Persons Away Keep Hands Away Moulder Operation Use Proper Maintenance Procedures Keep Safety Labels In Good Condition FIRE FIGHTING Safety Labels Description SECTION 3 MOULDER ASSEMBLY 3 1 3 1 Mounting Parts of MP100 150 Moulders 3 1 MP100 Parts Specifications MP150 Parts Specifications Specifications of Fasteners Tools Necessary for Assembling the Moulder 3 2 Unpacking the Moulder 3 9 3 3 Bed ...

Page 5: ...Head Track Rollers 6 1 6 4 Vertical Mast 6 2 6 5 Miscellaneous Lubrication 6 2 6 6 Manual Up Down System 6 3 6 7 Drive Belt Tension Adjustment 6 4 6 8 Cutter Bearings 6 7 6 9 Long Term Storage 6 7 6 10 Electrical Up Down System 6 7 6 11 Safety Devices Inspection 6 11 SECTION 7 SPECIFICATIONS 7 1 7 1 Overall Dimensions 7 1 7 2 Moulder Specifications 7 3 7 3 Electrical Diagram MP100EH5S 7 6 7 4 Elec...

Page 6: ...sembly 8 16 8 12 Up Down Drive Assembly MP150 8 18 8 13 Up Down Limit Switches 8 20 8 14 Control Box MP150 8 21 8 15 Slide Pads 8 23 8 16 Track Rail Rollers Travel Pins 8 25 8 17 M Type Frame Bed Section 8 27 8 18 S Type Frame Bed Section 8 27 8 19 Log Clamp Assembly 8 28 8 20 Additional Bed Frame Section with Stationary Legs 8 29 8 21 Additional Bed Frame Section with Outrigger Legs 8 30 8 22 Log...

Page 7: ...pairing it as well 1 1 Machine Description The Wood Mizer moulder is designed for planing thicknessing and moulding lumber The machine must not be used for other purposes The moulder is equipped with one horizontal cutter adapted for mounting planing knives as well as moulding knives Using the machine correctly you will obtain a perfectly smooth surface and a high degree of accuracy The moulder sh...

Page 8: ...der must be installed in the work place as instructed in the operator s manual To ensure safe operation of the machine the work place dimensions should be 3 m x 10 m If your machine is equipped with additional bed sections prepare an appropriately larger work area The work place must be protected from rain and snow 1 3 The major components of the moulder FIG 1 0 MP100 WMM053B Moulding Head Feed Cr...

Page 9: ...INTRODUCTION The major components of the moulder INTRODUCTION 15doc101111 1 3 1 FIG 1 0 MP150 WMM085 Moulding Head Electrical Box Control Panel Head Height Scale Up Down Drive Power Feed Drive optional ...

Page 10: ...ng charges are based on size and quantity of order In most cases items will ship on the day they are ordered Second Day and Next Day shipping are available at additional cost 1 5 If You Need Service From Europe call your local distributor or our European Headquarters and Manufacturing Facility in Kolo Nagórna 114 St Poland at 48 63 2626000 Ask to speak with a Customer Service Representative Please...

Page 11: ...vital information NOTE gives helpful information Warning stripes are placed on areas where a single decal would be insufficient To avoid serious injury keep out of the path of any equipment marked with warning stripes 2 2 Safety Instructions NOTE ONLY safety instructions regarding personal injury are listed in this section Caution statements regarding only equipment damage appear where applicable ...

Page 12: ... ownership and operation of your Wood Mizer machines All Wood Mizer owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the moulder Wear Safety Clothing WARNING Secure all loose clothing and jewelry before operating the machine Failure to do so may result in serious injury or death WARNING Always wear gloves and eye protection Failu...

Page 13: ...efore operating the machine Failure to do so may result in serious injury WARNING Always shut off the motor to stop the knives whenever the machine is not in use Failure to do so may result in serious injury WARNING Do not for any reason adjust the motor drive belts with the motor running Doing so may result in serious injury Keep Persons Away DANGER Keep all persons at a safe distance of at least...

Page 14: ...the machine disconnect the power cord from the electric box IMPORTANT The knives housing cover is equipped with a safety key switch As soon as you open the cover the motor will be turned off and all moving parts will stop spinning The safety switch should always be in proper working condition Moulder Operation CAUTION Always operate the moulder in good light conditions The illumination at the oper...

Page 15: ...s incorrect invert the phases in the phase inverter located in the power socket UL Version 3 phase Setting the phases in the phase inverter correctly will ensure the correct cutter rotation direction DANGER To check the cutter rotation direction look at the motor fan when the motor is starting or stopping through the inspection window shown below Do not for any reason check the rotation direction ...

Page 16: ...c101111 Safety DANGER It is allowed to mould plane only in the direction shown below Never try to mould plane in the opposite direction when you return the head FIG 2 2 FIG 2 3 Inspection Window Remove the Inspection Win dow Cap WMM073B ...

Page 17: ... check it out and lock it out WARNING Do not wear rings watches or other jewelry while working around an open electrical circuit IMPORTANT The moulder is equipped with an emergency stop button This button is used to immediately stop the motor in hazardous situations The emergency stop button should always be in proper condition IMPORTANT The machine must not be modified by the owner Use only origi...

Page 18: ... See the table below for safety labels description TABELA 2 1 Decals View Decal No Description 096317 CAUTION Read thoroughly the manual before operating the moulder Observe all safety instructions and rules when operating the machine 099220 Close guards prior to operating the machine 099221 CAUTION Keep all persons a safe distance away from work area when operating the machine 099220 099221 ...

Page 19: ... the electric box when the switch is not in the 0 position 096319 Always disconnect the power cord before opening the electric box S12004G Always wear eye protection equipment when operating this machine S12005G Always wear ear protection equipment when operating this machine TABELA 2 1 ...

Page 20: ...perating this machine 501467 Lubrication point 089296 Rotation direction 502423 Maximum moulding depth 087649 502481 Warning stripe 501477 1 Safety handle The blade is stopped when the handle is released P8507011 CE certified machine 1 It doesn t concern US version TABELA 2 1 089296 502423 Max 4mm ...

Page 21: ...ion Qty S3 Qty M2 501948 Moulder Head 1 1 094697 LT15 Bed Section Complete 2 7 m 2 094514 LT15 Bed Section Complete 1 95 m 3 503516 S MP100 Bed Section Complete 2 7 m 503515 S MP100 Bed Section Complete 1 95 m 500843 Bed Extension Tube Rear Painted 1 1 500845 Bed Extension Tube Front Painted 1 1 094250 1 Track Rail Zinc plated Short 2 2 085994 1 Bed Leg Mounting Washer Painted 12 12 086659 1 Frame...

Page 22: ...p MP100 Optional 085982 1 Log Side Support Complete 6 4 094427 1 LT15S3 094696 1 LT15M2 Track Rail 3 2 R02080 Rope 9 8 7 086323 Left Track Wiper 2 2 086322 Right Track Wiper 2 2 502536 Plate PC Guard 1 1 086171 1 Side Bracket 2 2 086172 1 Bottom Bracket 1 1 092378 1 Bracket Blade Guide Roller Guard 1 1 092379 1 Blade Guide Roller Guard 1 1 Table 1 ...

Page 23: ... Assembly 086743 1 Zinc plated Pin 2 2 F81045 1 Roll Pin 6x50 2 2 F81044 21 Roll Pin 3x20 2 2 087301 CompressionSpring 18x37x1 8 2 2 F81043 2 Cotter Pin S Zn 4x25 2 2 F81058 1 Flat Washer 17 2 2 Manaual Feed Assembly 094191 1 Power Feed Crank Handle 1 1 094142 Bushing 2 2 086338 Crank Handle Grip 1 1 F81033 1 M10 Hex Nylon Lock Nut 1 1 Outrigger Leg Kit Option Table 1 ...

Page 24: ...e 2 Fig Wood Mizer Part No Description Qty S3 Qty M2 501965 Moulder Head 1 1 094697 LT15 Bed Section Complete 2 7 m 2 094514 LT15 Bed Section Complete 1 95 m 3 503516 S MP100 Bed Section Complete 2 7 m 503515 S MP100 Bed Section Complete 1 95 m 500843 Bed Extension Tube Rear Painted 1 1 500845 Bed Extension Tube Front Painted 1 1 094250 1 Track Rail Zinc plated Short 2 2 Table 1 WMM086 ...

Page 25: ...c plated 4 3 097553 Log Clamp 3 2 503453 Log Clamp with Plastic Bumper 502996 Clamp MP100 Optional 085982 1 Log Side Support Complete 6 4 094427 1 LT15S3 094696 1 LT15M2 Track Rail 3 2 R80663 1 Steel Cable 7 40 6 95 086323 Left Track Wiper 2 2 086322 Right Track Wiper 2 2 502536 Plate PC Guard 1 1 086171 1 Side Bracket 2 2 086172 1 Bottom Bracket 1 1 Table 2 ...

Page 26: ...1 Leg LT15 Stationary Bed 12 12 Vertical Mast Lock Assembly 086743 1 Zinc plated Pin 2 2 F81045 1 Roll Pin 6x50 2 2 F81044 21 Roll Pin 3x20 2 2 087301 CompressionSpring 18x37x1 8 2 2 F81043 2 Cotter Pin S Zn 4x25 2 2 F81058 1 Flat Washer 17 2 2 Outrigger Leg Kit Option 095745 1 Leg Mounting Block 12 12 087771 1 LT15 Foot Mount Plate 12 12 1 Cable Length See Section 8 9 Power Feed System MP100 Tabl...

Page 27: ...2 2 F81001 7 M6x12 Bolt 2 2 F81054 1 8 4 Flat Washer 16 16 F81032 2 M8 Nut 3 3 F81002 6 M8x12 Bolt 2 2 F81002 5 M8x25 Bolt 3 3 F81002 4 M8x20 Bolt 10 10 F81002 20 M8x16 Bolt 2 2 F81055 2 10 2 Split Lock Washer 12 12 014972 33 64 x1 x 1 32 Nylon Washer 6 4 F81003 11 M10x25 Bolt 8 6 F81003 1 M10x20 Bolt 2 2 F81033 3 M10 Nut 4 4 F81034 2 M12 Hex Nylon Lock Nut 20 16 F81033 1 M10 Hex Nylon Lock Nut 57...

Page 28: ...2 M10x30 Bolt 4 4 F81082 1 Band 2 2 100076 1 M10 20 Special Bolt 6 6 Outrigger Leg Kit Option F81003 58 M10x120 Bolt 24 24 F81037 1 M20 Nut 12 12 F81059 2 21 Flat Washer 12 12 F81007 1 M20x240 Bolt 12 12 Table 4 Required Tools Flat Wrench 8 1 Flat Wrench 10 2 Flat Wrench 13 2 Flat Wrench 17 2 Flat Wrench 19 2 Ratchet Wrench 30 1 Hammer 1 Allen Wrench 4 1 Allen Wrench 5 1 Table 3 ...

Page 29: ...ng capacity of at least 500 kg carefully lift the head and set it aside WARNING When removing the head use extreme caution and keep all persons at a safe distance Failure to do so may result in serious injury or death See Figure 3 1 3 3 Bed Frame Assembly IMPORTANT For all screw joints without a split lock washer or a nylon lock nut use LOCTITE 243 blue of average durability for screw joints 1 Mou...

Page 30: ...oc101111 MOULDER ASSEMBLY See Figure 3 2 2 Mount four or six legs to each bed section Use two hex head bolts and lock nuts to secure each leg to the bed section FIG 3 2 M10x75 Bolt M10 Hex Nylon Lock Nut 10 5 Washer 094427 1 LT15S3 094696 1 LT15M2 ...

Page 31: ...tional Legs Kit Mount four or six leg brackets to each bed section Use two hex head bolts and lock nuts to secure each leg bracket to the bed section Be sure the nut on the bracket faces up Thread a leg into each bracket FIG 3 3 M10x75 Bolt 085994 1 100064 1 M10 Hex Nylon Lock Nut 10 5 Washer ...

Page 32: ... 4 Lay the frame sections end to end so the track portion of each section is on the same side Slide the sections together and secure with four hex head bolts and nylon lock nuts FIG 3 4 M10x120 Bolt 085994 1 086723 1 M10 Hex Nylon Lock Nut 10 5 Washer 095745 1 095742 1 M20 Nut 21 Washer ...

Page 33: ...il with two hex head bolts Tighten the track rail mounting nuts 6 Mount the optional log clamps if equipped The optional log clamp can be additionally equipped with second adjustable jaw 8 23 Log Clamp for LT15 Bed Frame MP100 Option FIG 3 5 1 2 2 10 2 Split Lock Washer M10x25 Bolt Frame Mounting Strap 086660 M12 Hex Nylon Lock Nut 13 Flat Washer M12x120 Bolt 4pcs M8x25 Bolt M8 Lock Nut M8x25 Bolt...

Page 34: ...Y Bed Frame Assembly 3 3 14 15doc101111 MOULDER ASSEMBLY See Figure 3 6 7 Mount the bed extension to the front and the rear ends of the bed frame FIG 3 6 Clamp Assembly 502996 M10x75 Bolt M10 Lock Nut 10 5 Flat Washer ...

Page 35: ...rts as shown in the Figure 3 8 Tighten the nuts so that the side supports can be moved with little resistance Adjust the side supports See Section 6 11 of the LT15 sawmill Operator s Manual FIG 3 7 M10 Hex Nylon Lock Nut 13 Flat Washer M10x75 Bolt 10 5 Washer 086659 1 Bed Section Connector M12x120 Bolt Mounting Pin 086182 1 M10x25 Bolt 10 2 Split Lock Washer M12 Hex Nylon Lock Nut Bumper P12165 3 ...

Page 36: ...LY See Figure 3 8 3 4 Frame Leg Adjustment 1 Place a foot plate under each bed leg 2 Using an appropriate wrench adjust each leg so that the nut is approximately 25 mm below the top of the bed tube FIG 3 8 M12x140 Bolt 100076 1 Bolt M12 Nut 13 Washer 097224 085981 1 014972 ...

Page 37: ...me assembly Carefully slide the head rollers onto the bed frame track Keep the head square to the bed to avoid putting the track rollers in a bind WARNING When setting the head on the bed frame use extreme caution and keep all persons at a safe distance Failure to do so may result in serious injury or death 2 Install the middle track cover with a felt strip using a 6 4 flat washer and M6x12 hex he...

Page 38: ...111 MOULDER ASSEMBLY See Figure 3 10 MP100 Moulder Mounted on the LT15 Bed Frame FIG 3 10 Track Wiper 6 4 Flat Washer 4 M6 X 12 Hex Head Bolt 4 M6 X 12 Hex Head Bolt 2 Retaining Bracket 6 4 Flat Washer 4 M6 X 12 Hex Head Bolt 2 M6 Split Lock Washer ...

Page 39: ...semble the four track wipers to the left and right sides of the mast using the hex head bolt and flat washers NOTE Before installing the felt wipers soak the felt strips with lubricating fluid 5 Install the PC operator guard FIG 3 11 Track Wiper M6 X 12 Hex Head Bolt 2 Retaining Bracket 6 4 Flat Washer 4 M8 X 16 Hex Head Bolt M6 Split Lock Washer M8 X 16 Hex Head Bolt M10 X 40 Hex Head Bolt M8 X 1...

Page 40: ...SSEMBLY Head Assembly 3 3 20 15doc101111 MOULDER ASSEMBLY 6 Assemble the mast safety pins See Figure 3 12 7 Install the power cord bracket FIG 3 12 Pin 086743 1 Spring 087301 Cotter Pin F81043 2 Washer F81058 1 ...

Page 41: ...er bracket should be angled toward the end of the frame at which it is mounted as shown below See Figure 3 13 2 Tie a knot in one end of the feed rope Slip the knotted end of the rope into the front rope mount bracket Route the rope between the head and the main bed frame tube See Figure 3 14 FIG 3 13 FIG 3 14 150110a M12x55 Bolt Front Rope Mount Bracket 092569 1 13 Washer M12 Nut Rear Rope Mount ...

Page 42: ...inner groove of the lower v groove roller and route to the feed crank spool See Figure 3 15 4 Loop the rope around the feed crank spool three times and route back down to the outer v groove roller See Figure 3 16 5 Route the rope around the outer groove of the v groove roller FIG 3 15 FIG 3 16 150111 150112 ...

Page 43: ...c101111 3 23 3 See Figure 3 17 6 Route the rope to the rear mounting bracket Tie a knot in the end of the rope and insert into the mounting bracket Position the knot in the rope so when installed to the rear bracket the rope is tight FIG 3 17 FIG 3 17 150113 150011 ...

Page 44: ... the figure below If not turn the motor until it is in the operation position Secure the motor to the gear box with the mounting screws 2 Mount the rubber bumpers with brackets to the bed extensions see the figure below 086182 1 Mount Weldment Carriage Stop F05012 21 Cotter Pin P12165 Rubber Bushing M10x30 Bolt 10 2 Split Lock Washer 10 5 Flat Washer 501414 1 Bumper Mount Bracket 500845 Bed Extens...

Page 45: ...mbly MOULDER ASSEMBLY 15doc101111 3 25 3 3 Prepare the rope for installation by placing steel caps on its ends 4 Install the rope route it around the pulley as shown below and secure with clamps 1 1 1 Power Feed Motor In Operation Position ...

Page 46: ...MOULDER ASSEMBLY Power Feed Rope Assembly 3 3 26 15doc101111 MOULDER ASSEMBLY 5 Adjust the rope tension so that gaps between the spring coils are 8 1 2 mm 0 8 1 2mm ...

Page 47: ...t of mounting holes provided between the two bed rails Remove the existing bolt and lock nut that secures the track at this position Use three hex head bolts and lock nuts to secure the bed rail to the bed section Replace the track mounting bolt and lock nut See Figure 3 18 FIG 3 18 Auxiliary Bed Rail 095490 1 M10x75 Bolt 3 M10x80 Bolt 1 M10 Nut 4 10 5 Washer 8 ...

Page 48: ...ly The moulder should always be operated with the sawdust collection system The moulder should be operated in temperature range from 15o C to 40o C only The illumination at the operator s position should be at least 300lx The moulder operator s position is shown below Have a qualified electrician install the power supply according to EN 60204 Standard The power supply must meet the specifications ...

Page 49: ...ury or death IMPORTANT It is recommended that a 30mA Ground Fault Interrupter GFI be used The following setup procedure should be performed whenever the moulder is moved or reassembled If sawing problems occur and misalignment is suspected see SECTION 6 for complete alignment instructions 1 Adjust the frame legs so the moulder appears level If the moulder is on soft ground use shims under the legs...

Page 50: ...s positioned over the bed rail 6 Measure the distance from the cutter to the bed rail in the places shown below The dimensions A and B should be the same FIG 4 1 String across bed rails Equal height object Equal height object Measure distance between string and bed rails 150115 Equal height object Measure distance between string and bed rails Equal height object String Across bed rails ...

Page 51: ...ions A and B are not the same adjust the head tilt as shown in the Figure 4 3 See Figure 4 3 To adjust the head tilt loosen the four mounting bolts of the side roller bracket the two wiper mounting bolts and the two mounting bolts of the mast retaining bracket Use the head FIG 4 2 A A B B ...

Page 52: ... sure the entire face of each slide pad makes contact with the mast Use the adjustment nuts on both sides of the mast to adjust the slide pads if necessary FIG 4 3 FIG 4 3 Roller Bracket Mounting Bolt 4 Head Adjustment Nuts 2 Lock Nut Mast Retaining Bracket Mounting Bolts 2 Wiper Mounting Bolts 2 Slide Pad Adjustment Nuts 4 ...

Page 53: ...self even when you touch any knife lightly WARNING Before mounting the knives make sure the knives the mounting strip and the cutter sockets are immaculately clean Any sawdust or resin inside the cutter may cause the knife to break Damaged knives or mounting strip should be replaced immediately IMPORTANT The knives must be mounted in pairs It is possible to mount only two knives in opposite socket...

Page 54: ...y any dust chips and debris from the cutter socket the mounting strip and the knives Insert the springs in the holes shown below Next screw in all mounting strip bolts and place the strip in the socket as shown below 4 Carefully slide the knife into the socket as shown below FIG 4 3 FIG 4 3 ...

Page 55: ...he remaining knives and repeat the adjustment procedure described above DANGER Make sure that all mounted knives are aligned identically If they are not it will cause vibrations of the cutter resulting in personal injury DANGER Make sure that there are no tools left inside the cutter housing or on the frame DANGER Make sure that all knives mounting strips bolts are securely tightened To remove the...

Page 56: ...ting the knives The knives are very sharp You can hurt yourself even when you touch any knife lightly WARNING Before mounting the knives make sure the knives the mounting wedges and the cutter sockets are immaculately clean Any sawdust or resin inside the cutter may cause the knife to break Damaged knives or clamping wedges should be replaced immediately IMPORTANT The knives should be mounted symm...

Page 57: ...s from the cutter socket the clamping wedges and the knives Remove the springs from the holes in the cutter Screw in the bolts of the clamping wedges and assemble the knives to the clamping wedges as shown below 3 Carefully insert the knives with the clamping wedges in the cutter socket as shown below FIG 4 3 FIG 4 3 ...

Page 58: ...ining sets of knives in the same way Be sure that they are mounted exactly in the same position on the cutter see the figure below DANGER Make sure that all mounted knives are aligned identically If they are not it will cause vibrations of the cutter and may result in personal injury DANGER Make sure that there are no tools left inside the cutter housing or on the frame FIG 4 3 FIG 4 3 ...

Page 59: ... of knives on the cutter Mount all four knives of this set in the same way as the previous set Be sure that they are mounted exactly in the same position on the cutter see the figure below Mounting two sets of knives with different profiles on the cutter is especially useful when the moulder sawmill bed frame is equipped with additional clamp or clamps see the figure below Then it is possible to m...

Page 60: ...SETUP OPERATION Mounting the Moulding Knives 4 4 13 EGdoc101111 Operation clamps to mould the other side using the second set of knives DANGER Never try to plan mould two cants at the same time FIG 5 ...

Page 61: ...e positions 0 position all electrical circuits are off position all electrical circuits are on position releases the motor brake 2 Safety Handle1 Stops the cutter motor when released 3 Motor START Button FIG 4 2 1 It doesn t concern US version Safety Handle1 Cutter Height Scale Main Power Switch Emergency Stop Button Power ON Control Light Key Switch1 Motor START Button Cutter Height Blocking Clam...

Page 62: ...p the cutter motor Turn the emergency stop clockwise to release the stop The machine will not restart until the emergency stop is released 7 Cutter Height Scale Indicates the cutter height 8 Cutter Height Locking Handle After setting the cutter height secure the head in this position using the locking handle IMPORTANT Never start planing moulding without locking the head 9 Up Down and Feed Crank A...

Page 63: ...e 4 mm 1 Pull back the crank handle to engage the locking pins for up down operation 2 Loosen the locking handle 3 Turn the crank handle clockwise to raise the head or counterclockwise to lower the head 4 Secure the head in the desired position using the locking handle See Figure 4 4 CAUTION DO NOT try to force the head above the 64 5 cm mark or below the 5 5 cm mark on the height scale Damage to ...

Page 64: ...you when you are working with hard wood or if the material is not secured properly The planing head can be moved by using the crank handle only Never push or pull the planing head manually 3 It is possible to adjust the cutter right or left The maximum adjustment available is 110mm To slide the cutter first loosen the locking knobs 4 Use the cutter scale to measure the distance from the initial po...

Page 65: ...d will require slower feed rates Sharpness of the knives Dull or improperly sharpened knives will require slower feed rates than sharp and properly maintained knives If you determine the pressure marks small spots caused by wood debris around the edge of the knife on the planed moulded surface it means that the feed rate is too high the knives became dull or the dust extraction system is not suffi...

Page 66: ...osition all electrical circuits are off position all electrical circuits are on position releases the motor brake 2 Safety Button Stops the cutter motor when released 3 Motor START Button Starts the cutter motor The motor can be started only when the safety handle is being held FIG 4 2 Safety Button Emergency Stop Button Key Switch Motor START Button Up Down Drive Switch Feed Rate Adjustment I I I...

Page 67: ...tment The saw head feed rate switch controls the speed at which the saw head travels forward Turn the switch clockwise to increase speed Turn it counterclockwise to reduce speed The reverse feed speed is constant 7 Main Disconnect Switch Disconnects power from all electrical circuits of the machine 8 Power ON Control Light Indicates the power supply 9 Emergency Stop Push the emergency stop button ...

Page 68: ...the cutter with the knives above the bed rails IMPORTANT Remember that the maximum planing thickness can be 4 mm 1 Set the key in position 2 Push the up down drive switch to set the head height See Figure 4 4 CAUTION DO NOT try to force the head above the 64 5 cm mark or below the 5 5 cm mark on the height scale Damage to the up down system may result FIG 4 4 WMM082 ...

Page 69: ...Figure 4 6 3 It is possible to adjust the cutter right or left The maximum adjustment available is 110mm To slide the cutter first loosen the locking knobs 4 Use the cutter scale to measure the distance from the initial position When the cutter is in the extreme left position the cutter scale shows 0 IMPORTANT Always make sure that all locking knobs are firmly tightened before using the moulder FI...

Page 70: ...d will require slower feed rates Sharpness of the knives Dull or improperly sharpened knives will require slower feed rates than sharp and properly maintained knives If you determine the pressure marks small spots caused by wood debris around the edge of the knife on the planed moulded surface it means that the feed rate is too high the knives became dull or the dust extraction system is not suffi...

Page 71: ...rsons are at a safe distance from the machine Turn on the dust extraction system Check if the emergency stop button is released NOTE The machine will not start if the emergency stop is on To start moulding planing 1 Make sure that the head is secured at the desired height with the locking handle 2 Turn the main switch on the electrical box to the ON position 3 Press AND HOLD the safety handle NOTE...

Page 72: ...SETUP OPERATION Machine Start Up MP100 4 4 25 EGdoc101111 Operation 5 Press the green START button on the electric box to start the motor FIG 4 8 WMM028B ...

Page 73: ... secured Make sure that all persons are at a safe distance from the machine Turn on the dust extraction system Check if the emergency stop button is released NOTE The machine will not start if the emergency stop is on To start moulding planing 1 Set the head height as desired using the up down buttons 2 Turn the main switch on the electrical box to the ON position 3 Press AND HOLD the safety butto...

Page 74: ...SETUP OPERATION Machine Start Up MP150 4 4 27 EGdoc101111 Operation 5 Press the green START button on the electric box to start the motor FIG 4 8 WMM084 ...

Page 75: ...Controller Panel SETWORKS OPERATION EGdoc101111 5 1 5 SECTION 5 SETWORKS OPERATION 5 1 Moulder Controller Panel See Pic 5 1 PIC 5 1 Real Cutter Height Set Planing Thickness Indicates that the real cutter height should be checked ...

Page 76: ...rameters Used for initial calibration and recalibration if a dimensional error occurs Set Real Size used to set a real cutter height The real cutter height should be set when the Check real size indicator light blinks 5 2 Start up settings of the controller 1 Setting the input divider entered only once at the first start up Switch on the controller by turning the main switch to the ON position Whe...

Page 77: ...stem motor or after lubrication of the up down screw and other moving elements or when significant cutter height setting variances are observed Switch on the moulder by turning the main switch to the ON position and wait until the inscription MPS 01 disappears Using buttons set the cutter at the height of 200 mm Press and hold down After a while the message Auto CALL will appear on the displays Th...

Page 78: ...cutter height it is necessary to enter the real cutter height It must be done at the first start up and also when significant cutter height setting variances are observed a sudden power disappearance occurs while the controller is setting the cutter height any repairs to the up down system were made To enter the real cutter height Press and hold Move the cutter to an even measurement on the scale ...

Page 79: ... Setworks is designed to automatically lower the cutter by 1 5 mm below its current position IMPORTANT Remember that the maximum planing thickness can be 4 mm To automatically lower the cutter enter the required value from 1 to 5mm using the keypad and press The cutter will automatically be lowered by the entered value You can also change the cutter position using You can store up to five values u...

Page 80: ...g The cutter will move by the selected value NOTE If the Check real size light starts blinking during normal operation of the Setworks press and hold the button Measure and enter the distance between the bottom knife and the moulder bed exact to 0 1 mm For example if you want to enter 250mm press 2 5 0 0 without a pause and confirm by pressing PIC 5 4 ENTER SET REAL SIZE SAVE ...

Page 81: ...bles which exist during machine operation actual part life may vary significantly This information is provided so that you may plan ahead in ordering replacement parts 6 2 Sawdust Removal Remove the excess sawdust and chips from the cutter housing using compressed air and from the bed frame using a brush every eight hours of operation 6 3 Head Track Rollers See Figure 6 1 1 Clean the track rails t...

Page 82: ... and remove any rust with a light grade sand paper or an emery cloth Lubricate the mast with motor oil or automatic transmission fluid ATF CAUTION Never use grease on the mast as it will collect sawdust 6 5 Miscellaneous Lubrication 1 Oil all chains with Dexron III ATF every fifty hours of operation CAUTION Do not use chain lube It causes sawdust buildup in chain links FIG 6 1 Track Roller Housing...

Page 83: ...hain adjusting bolts at the bottom of the mast Loosen the sprocket nut on the bolt and lock nuts and using the adjustment bolts move the sprocket down until there is about 1 2 5 cm deflection in the center of the chain with a 2 3 Kg deflection force The adjustment bolts must be adjusted evenly WARNING Always secure the head with a chain or a brace before adjusting the up down chain The head may fa...

Page 84: ...c101111 MAINTENANCE 6 7 Drive Belt Tension Adjustment Check the cutter drive belt tension after the first 20 hours and every 50 hours thereafter 1 Remove the cutter upper cover 2 Remove the belt cover and loosen four motor mounting bolts FIG 6 2 FIG 6 2 50 ...

Page 85: ...MAINTENANCE Drive Belt Tension Adjustment MAINTENANCE 1597doc101111 6 5 6 3 Keep the pulleys aligned to avoid premature belt and pulleys wear FIG 6 2 ...

Page 86: ...he belt Next tighten the mounting bolts The belt should be tightened so there is 10 mm deflection with a 10 kgf deflection force CAUTION After replacement of the motor drive belt always adjust the belt tension as desribed above Then turn on the motor for 5 minutes and check the belt tension again If the belt deflection is greater than 10 mm adjust the belt tension again FIG 6 2 10KG 10mm ...

Page 87: ...s not protected against rusting Store the machine in a well ventilated room 6 10 Electrical Up Down System 1 Adjust the up down chain tension as needed Measure the chain tension with the head all the way to the top of the vertical mast Secure the carriage with a chain at the top or shim it underneath Find the chain adjusting bolt at the bottom of the mast Loosen the nut on the bolt and move the sp...

Page 88: ...ave dispersed or is dry or crusted reduce the maintenance interval The up down screw bellows should completely cover the screw If either of the bellows is damaged replace it immediately Before installing the new bellows clean the up down screw and the nut thoroughly with extraction naphtha The acme screw nut Part No 094243 should be replaced if the end play is larger than 1 25 mm 3 Check the up do...

Page 89: ...ting bolts Use the adjustment bolt shown below to adjust the belt tension Tighten the motor mounting bolts Replace the top guard 4 Every 200 hours of operation check and adjust the up down motor brake air gap if necessary 1 FIG 6 6 FIG 6 7 1 It doesn t concern US version Motor Mounting Bolts Adjustment Bolt Force 25 Deflection 5mm 200 ...

Page 90: ...ar as they go BRAKE MAINTENANCE The brakes do not require special maintenance procedures however during regular intervals of time depending on intensity of brake operation perform inspections and regulation of air gap a When the brake disk reaches maximum wear replace it with a new one While replacing the brake disk take care that the friction surface of the disk armature and elements cooperating ...

Page 91: ... inspection 1 E STOP button and its circuit inspection Turn the key switch to the M position 1 Press and hold the safety handle 1 The START button should illuminate green Press the START button to start the motor The motor should start Press the E STOP button located on the control box The motor should be stopped Pressing the START button should not start the motor until the E STOP button is relea...

Page 92: ...y handle The START button should illuminate green but the motor should remain stopped 1 3 Cutter cover safety switch and its circuit inspection Turn the key switch to the M position Be sure the E STOP button is released Press and hold the safety handle 1 Turn on the motor Open the cutter housing cover The motor should be stopped Try to start the motor The motor should remain stopped Close the cutt...

Page 93: ...king time It should be shorter than 10 seconds 1 Start the motor again Turn the key switch to the 0 position Measure the cutter braking time It should be shorter than 10 seconds Start the motor again Turn the key switch to the H position Measure the cutter braking time It should be shorter than 10 seconds 1 It doesn t concern US version ...

Page 94: ...inspection 1 E STOP button and its circuit inspection Press and hold the green safety button Turn on the cutter motor Press the E STOP button located on the left side of the control box The cutter motor should be stopped Pressing the START button should not start the motor until the E STOP button is released 2 Green safety button inspection Be sure the E STOP button is released Press and hold the ...

Page 95: ...ess the E STOP button located on the left side of the control box The moulder motor should be stopped With the E STOP button pressed try to move the moulder head up and down using the up down system button and forward backward using the power feed switch Both systems should not start 4 Cutter housing cover safety switch and its circuit inspection Press and hold the green safety button Turn on the ...

Page 96: ...e Figure 7 1 The major dimensions of the MP100 moulder are shown below all dimensions are in millimeters See Table 7 1 The MP100 moulder mast with head dimensions and weight are listed below FIG 7 1 MP100 Moulder Type MP100 Weight 350 kg Height 1550 mm Width 1580 mm Length 1066 mm TABLE 7 1 1580mm 1066mm 809mm 1550mm ...

Page 97: ...ions of the MP150 moulder are shown below all dimensions are in millimeters See Table 7 2 The MP150 moulder mast with head dimensions and weight are listed below FIG 7 2 MP150 Moulder Type MP150 Weight 360 kg Height 2000 mm Width 2024 mm Length 888 mm TABLE 7 2 1642 mm 888 mm 1668 mm 2000 mm 2024 mm ...

Page 98: ...ifications USA Motor Specifications USA Motor Type E5 Electric Motor E5 Electric Motor E5 Electric Motor E7 5 Electric Motor Manufacturer Indukta Poland Siemens Siemens Leeson Voltage 230 400V 50Hz 230 400V 50Hz 460V 60Hz 230V 60Hz Maximum Current 14 2 8 2 A 13 6 7 9 A 7 9 A 36 A Motor RPM 2885 RPM 2880 RPM 3480 RPM 3600 RPM Rated Output 4kW 5 4HP 4kW 5 4HP 4 4kW 6 0HP 5 6kW 7 5HP Manufacturer Par...

Page 99: ...tives are needed or are not needed The factors affecting a current level of noise exposure during work are inter alia room characteristics and characteristics of other noise sources e g number of machines and machining operations nearby Also the permissible exposure level value may vary depending on country This information enables the machine s user to better identify hazards and a risk Minimum C...

Page 100: ...fications See Table 7 9 A relation between the pattern knife protrusion and the thickness is shown below Pattern Knife Thickness Pattern Knife Max Protrusion 1 1 According to EN 847 1 2005 European Standard 3 mm 13 mm 4 mm 21 mm 5 mm 29 mm TABLE 7 9 FIG 7 2 A C B ...

Page 101: ...230 460 Tr1 1 2 3 4 5 6 Gz Wood Mizer Industries sp z o o Ul Nagórna 114 62 600 Ko o Poland Produkt Data Rysowa KK Sprawdzi Nazwa Numer rys Wersja 01 03 2010 1 F2 2 0 A 13A C1A 4kW 1 2880 min 1 2 3 4 1S H 1S L1 14 13 L2 A2 A1 W1 1M A2 A1 3 4 3 4 H Pr1 1M 14 13 22 21 54 53 S2 1M Heblarka MP100E5S Schemat elektryczny 500629 S1 S0 EMERGENCY STOP 7 8 9 5 6 X1 X2 X3 X4 X5 1 2 2 4 1 3 7 8 9 5 6 400 ...

Page 102: ...00623 LG Gz SWITCH MMS 32S 13A MOTOR DISCONNECT 501028 LG Q SWITCH ABB 0T16F3 503541 ABB TR TRANSFORMER SU78A 230400 24 094487 NORATEL F2 BREAKER BKN 1P C1A CIRCUIT 501029 LG L1 LIGHT M22 LED WHITE CONTROL 090448 MOELLER S0 BUTTON XB7 ES542 EMERGENCY STOP 502315 SCHNEIDER ELECTRIC S1 SWITCH GLCB01C LIMIT 100910 HONEYWELL S2 SWITCH M22 GREEN START 094315 MOELLER Pr1 SWITCH M22 3 POSITION KEY 091361...

Page 103: ...1M W1 EMERGENCY STOP 24 0 230 460 L1 Tr1 F1 1M 14 13 Wood Mizer Industries sp z o o Ul Nagórna 114 62 600 Ko o Poland Product Date Eng KK Checked Name Diagram No VER MP100EA5 1 Electric diagram 28 02 2011 F3 0 START 503454 B 7 5HP 1 3600 min 60 A 3A S1 S2 W1 W1 F2 0 5A L2 F1M LR3D350 8AWG 10mm2 8AWG 10mm2 14AWG 2 5mm2 18AWG 1mm2 All secondary side PE 14AWG 2 5mm2 18AWG 0 75mm2 W1 96 95 F1M LR3D350...

Page 104: ...1 2 3 4 5 6 Gz Wood Mizer Industries sp z o o Ul Nagórna 114 62 600 Ko o Poland Produkt Data Rysowa KK Sprawdzi Nazwa Numer rys Wersja 18 11 2010 1 F2 2 0 A 17A C1A 4kW 1 2880 min 1 2 3 4 1S H 1S L1 14 13 L2 A2 A1 W1 1M A2 A1 3 4 3 4 H Pr1 1M 14 13 22 21 54 53 S2 1M Heblarka MP100EB5S 1 Schemat elektryczny 500629 2 S1 S0 EMERGENCY STOP 7 8 9 5 6 X1 X2 X3 X4 X5 1 2 2 4 1 3 7 8 9 5 6 400 ...

Page 105: ... L1 L2 L3 PE U1 V1 W1 G1 Q 24 0 230 460 Tr1 1 2 3 4 5 6 Gz Wood Mizer Industries sp z o o Ul Nagórna 114 62 600 Ko o Poland Produkt Data Rysowa KK Sprawdzi Nazwa Numer rys Wersja 11 01 2011 1 F2 2 0 A 13A C1A 4kW 1 2880 min L1 L2 1M A2 A1 54 53 S2 1M Heblarka MP100EC5 1 Schemat elektryczny 500629 4 S1 S0 EMERGENCY STOP 3 4 5 X2 X3 1 2 3 4 5 400 ...

Page 106: ...ansformer SU78A 230400460 24 NORATEL 094487 L1 Control Light M22 LED White MOELLER 090448 S1 Emergency Stop Button XB7 ES542 SCHNEIDER ELECTRIC 502315 S2 L2 M22 Green Start Button Control Light MOELLER 094315 W1 Safety Switch AZ17 11ZRK SCHMERSAL 094232 Symbol Description Manufacturer Wood Mizer Part No 1M CONTACTOR GMC 18 AUXILIARY CONTACT AU 1 LG 501033 1S CONTACTOR GMC 6M 1a LG 500623 Gz SWITCH...

Page 107: ... Fuse Holder LPSC002ID 052512 F3 Fuse 1A SCHNEIDER 084454 1M Contactor LC1 D18 SCHNEIDER ELECTRIC 084306 F1M Thermal Relay LRD 14 SCHNEIDER ELECTRIC 092480 M1 Motor without brake 1LA9106 2LA12 Z L2T D31 SIEMENS 500627 UL TR1 Transformer SU78A 230400460 24 NORATEL 094487 L1 Control Light M22 LED White MOELLER 090448 S1 Emergency Stop Button XB7 ES542 SCHNEIDER ELECTRIC 502315 S2 L2 M22 Green Start ...

Page 108: ...lektryczny 1 F2 2 0 A 13A C1A 4kW 1 2880 min 24 21 14 11 1S H 1P L1 L2 S1 A2 A1 W1 1M A2 A1 3 4 3 4 H Pr1 14 13 22 21 S2 02 12 2010 Heblarka MP150 503458 1 2 3 4 5 6 1 2 3 4 5 6 2S 3S M2 U1 V1 W1 0 37kW 1 880 min 2S A2 A1 3S A2 A1 0 12 UP DWN 12V Vcc GND W1 W2 MPS ENKODER S3 S4 20 8200 P1 U V W L1 L2 28 E1 9 8 7 L3 7 39 M3 S0 EMERGENCY STOP 3 4 3 4 Pr2 2S 3S 21 22 21 22 1 2 3 4 5 6 1P 1S A2 A1 W3 ...

Page 109: ...1 ABB TR TRANSFORMER SU84B 4004601224 096917 NORATEL F2 F3 BREAKER BKN 1P C1A CIRCUIT 501029 LG L1 LIGHT M22 LED WHITE CONTROL 090448 MOELLER S0 BUTTON XB4 BS542 EMERGENCY STOP 086556 SCHNEIDER ELECTRIC S1 SWITCH M22 DP G 094328 MOELLER S2 SWITCH M22 GREEN START 094315 MOELLER S3 S4 SWITCH M22 DDL S X7 X7 090917 MOELLER Pr1 SWITCH M22 3 POSITION KEY 091361 MOELLER Pr2 SWITCH XD4PA22 087815 SCHNEID...

Page 110: ...05555 includes parts M06666 and F07777 77 The diamond indicates M06666 is not available except in subassembly K05555 To Order Parts From the Europe call 48 26 26 000 to order parts Have your customer number VIN and part numbers ready when you call From other international locations contact the Wood Mizer distributor in your area for parts CAUTION It is strongly recommned to use only original spare...

Page 111: ...ACKET MOULDER ANGLE LEFT 501952 1 1 6 COVER MOULDER HOUSING RIGHT 501896 1 1 7 COVER MOULDER HOUSING REAR 501905 1 1 8 GROMMET 20 13 RUBBER 086188 1 9 WASHER 10 5 FLAT ZINC F81055 1 24 10 BOLT M10X35 8 8 HEX HEAD FULL THREAD ZINC F81003 17 6 11 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 12 12 BOLT M10x30 5 8 HEX HEAD FULL THREAD ZINC F81003 2 6 13 WASHER 8 4 FLAT ZINC F81054 1 6 14 BOLT M8x16 8 8 B ...

Page 112: ...ousing 8 8 3 WMMdoc101111 PARTS SCALE METRIC HORIZONTAL COMPLETE 501203 1 16 BAR SCALE COMPLETE 501205 1 17 DECAL 0 20 METRIC SCALE COMPLETE 501206 1 DECAL INCH SCALE COMPLETE 505886 1 18 SCREW M5x8 5 8 B ZINC F81001 00 2 ...

Page 113: ...0948 2 SHAFT CUTTER COMPLETE 500949 1 3 SHAFT CUTTER ZINC 500950 1 1 4 KNIFE HSS 410X35X3 STRAIGHT 501199 4 CLAMP CUTTER COMPLETE 500951 4 5 CLAMP CUTTER ZINC 500952 1 1 6 BOLT M8X10MM HH FULL THREAD F81002 47 9 7 KEY A8X7X20 PARALLEL 099059 1 8 PULLEY PYB 67X8J TAPER SPLIT 500922 1 9 SPRING 18x6x1 501200 8 10 BELT 8PJ955 501185 1 11 WASHER 10 5 ZINC FLAT SPECIAL F81055 6 4 12 KNOB SR1580 63 M10 3...

Page 114: ... X 35 8 8 FE ZN5 HEX HEAD FULL F81004 24 4 20 SWITCH AZ17 11ZRK SAFETY 094232 1 21 SCREW M4x35 8 8 HEX SOCKET HEAD CAP ZINC F81011 34 2 22 WASHER 4 3 FE ZN5 PN M 82005 F81051 2 2 23 NUT M4 B FE ZN5 PN M 82175 F81029 1 2 24 PLATE MOULDER HOUSING 501994 1 1 25 WASHER 6 4 FLAT ZINC F81053 1 10 26 BOLT M6 x 16 8 8 Fe Zn5 PN M 82105 F81001 15 10 27 BUSHING 12 14 6 502889 1 8 28 ALIGNMENT TOOLS SET ELBE...

Page 115: ...6 1 1 4 PULLEY PYB112X8J TAPER SPLIT 500923 1 5 WASHER 8 5 ZINC FLAT SPECIAL F81054 11 4 6 WASHER 8 2 ZINC F81054 4 4 7 BOLT M8X30 8 8 F81002 7 4 8 WASHER 8 4 FLAT ZINC F81054 1 12 9 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 4 10 BOLT M8x40 8 8 B HEX HEAD FULL THREAD ZINC F81002 15 2 11 NUT M8 8 B HEX NYLON ZINC LOCK F81032 2 6 12 COVER BELT DRIVE 501186 1 1 13 WASHER 8 4 FLAT ZINC F8105...

Page 116: ...LIT 503752 1 5 KEY 6 35 X 6 36 X 40 092601 1 6 WASHER 8 4 FLAT ZINC F81054 1 12 7 NUT M8 8 B HEX NYLON LOCK ZINC F81032 2 4 8 BOLT 8MM X 1 25 X 40MM HH ZINC F81002 15 2 9 WASHER 16 3 SPLIT LOCK ZINC F81058 2 4 10 BOLT M8X25 8 8 B HEX HEAD FULL THRE F81002 5 4 11 BOLT 1 2 13X1 1 2 HH GR5 F05008 33 4 12 WASHER M12 FLAT ZINC F81056 1 4 13 BOLT M8X20MM HEX HEAD GR 5 8 ZINC F81002 4 4 14 COVER BELT DRI...

Page 117: ...0956 1 1 4 PULLEY PYB112X8J TAPER SPLIT 500923 1 5 KEY 6 35 X 6 36 X 40 092601 1 6 WASHER 8 5 ZINC FLAT SPECIAL F81054 11 4 7 WASHER 8 2 ZINC F81054 4 4 8 BOLT M8X30 8 8 F81002 7 4 9 WASHER 8 4 FLAT ZINC F81054 1 12 10 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 4 11 BOLT M8x40 8 8 B HEX HEAD FULL THREAD ZINC F81002 15 2 12 NUT M8 8 B HEX NYLON ZINC LOCK F81032 2 6 13 COVER BELT DRIVE 5011...

Page 118: ...y PART QTY KIT MOULDING KNIVES FOR PROFILE NO 1 503093 S 1 MOULDING KNIVES KIT FOR PROFILE NO 1 501222 4 1 MOULDING KNIFE WM002 501227 1 2 MOULDING KNIFE WM003 501228 1 3 MOULDING KNIFE WM001 501226 1 CLAMPING WEDGE COMPLETE 501175 3 4 BODY CLAMPING WEDGE OF THE MAOULDING KNIFE 501176 1 1 5 BOLT M8x12mm HH FULL THREAD GR8 8 ZINC F81002 6 1 1 2 3 4 5 WMM051B ...

Page 119: ...KNIVES FOR PROFILE 2 503094 S 1 MOULDING KNIVES KIT FOR PROFILE 2 501223 4 1 MOULDING KNIFE WM005 501230 1 2 MOULDING KNIFE WM007 501232 1 3 MOULDING KNIFE WM006 501231 1 4 MOULDING KNIFE WM004 501229 1 CLAMPING WEDGE COMPLETE 501175 4 5 BODY CLAMPING WEDGE OF THE MAOULDING KNIFE 501176 1 1 6 BOLT M8x12mm HH FULL THREAD GR8 8 ZINC F81002 6 1 1 2 3 4 5 6 WMM052B ...

Page 120: ...946 1 2 BEARING 6203 2RS 086114 2 3 WASHER 17 FLAT ZINC F81058 1 1 4 BRACKET ELECTRICAL BOX 501961 1 5 SHAFT W SPROCKET LT10 501996 1 6 GUARD UPPER LT10 SAW HEAD SPROCKET 092567 1 1 7 WASHER 6 4 FLAT ZINC F81053 1 2 8 BOLT M6X12 8 8 HEX HEAD FULL THREAD ZINC F81001 7 2 9 WHEEL MOLUDER DRIVE BLOCK 501957 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 17 18 20 19 21 22 23 24 2 25 26 27 28 29 30 36 28 WM...

Page 121: ...ET MOULDER BOX 505604 1 2 24 BOX MOULDER ELECTRICAL CONTROL MP100 400V CE 500629 1 BOX MOULDER ELECTRICAL CONTROL MP100 230V CE 500629 2 1 BOX MOULDER ELECTRICAL CONTROL MP100 460V 500629 4 1 BOX MOULDER ELECTRICAL CONTROL MP100 230V 500629 5 1 GUARD MOULDER COMPLETE 501958 1 25 PLATE MOULDER GUARD 502536 1 26 BRACKET MOULDER GUARD 502517 1 2 27 BOLT M8X25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 ...

Page 122: ...01958 500727 1 3 TENSIONER ZINC PLATED 500846 1 1 4 TENSIONER SHORT ZINC PLATED 500848 1 1 5 WASHER 10 5 FLAT ZINC F81055 1 9 6 NUT M10 8 B FE F81033 3 4 7 SPRING PRESS ROLLER ZINC PLATED 089689 1 1 8 CLAMP LT20 STRING 091614 4 9 POINTER STEEL CABLE 501417 1 2 10 PLATE LT15 POWER FEED SUPPORT 501414 1 2 1 2 4 5 6 7 38 8 9 10 11 12 13 14 15 17 16 18 19 20 22 21 23 24 25 26 3 5 6 8 9 5 10 11 12 13 1...

Page 123: ...6 RING 25Z OUTSIDE RETAINING F81090 22 1 27 WASHER 8 4 FLAT ZINC F81054 1 8 28 WASHER 8 2 SPLIT ZINC F81054 4 8 29 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 4 30 BEARING ASSY UCP205CX 088468 1 31 COVER FRONT 500861 1 1 32 WASHER 10 5 FLAT ZINC F81055 1 2 33 WASHER 10 2 SPLIT LOCK ZINC F81055 2 2 34 WASHER 6 4 FLAT ZINC F81053 1 2 35 BOLT M10X25 8 8 ZINC F81003 11 2 36 BOLT M6x12 8 8 HEX ...

Page 124: ...6 1 3 SCALE MOULDER HEIGHT 502505 1 4 SCREW M6x20 4 8 B ZINC F81001 31 3 INDICATOR MOULDER COMPLETE 501999 1 5 BRACKET MOULDER INDICATOR 501998 1 1 6 INDICATOR BLADE HEIGHT SCALE 094821 1 7 WASHER 5 3 FLAT ZINC F81052 1 4 8 NUT M5 8 DIN 985 ZINC PLATED F81030 2 2 9 BOLT M5X16 8 8 HEX HEAD FULL THREAD ZINC5 F81000 20 2 10 WASHER 8 4 FLAT ZINC F81054 1 4 11 BOLT M8x20 8 8 B HEX HEAD FULL THREAD F810...

Page 125: ...F81006 1 2 3 BOLT M16X80 8 8 B HEX HEAD FULL THREAD ZINC F81006 11 2 4 PLATE UP DOWN DRIVE SPROCKET MOUNT PTD 087104 1 1 5 SPROCKET DUAL 17 17 PTD 086812 1 1 6 BEARING R 10 P04156 4 7 NUT M16 HEX THIN ZINC F81036 4 2 8 NUT M16 8 HEX NYLON ZINC LOCK F81036 2 4 9 SPROCKET DUAL 16 17 PTD 086813 1 1 10 SPROCKET 17T G1 40 41 5 8 ID P04333 3 1 2 2 3 3 4 5 9 6 6 7 7 8 8 18 8 18 8 10 10 1 1 1 1 1 1 1 1 1 ...

Page 126: ...CK F81036 2 1 14 GUARD LT10 UP DOWN CHAIN SPROCKET 092566 1 2 15 CHAIN 40 X 111 1 2 014831 1 16 LINK 40 MASTER P04200 2 17 CHAIN 40 X 15 1 2 P12496 1 18 BUSHING ZINC 095938 1 2 19 BOLT M16x80 8 8 B Fe Zn5 HEX HEAD FULL F81006 11 1 20 BRACKET TIGHTENING 502525 1 1 21 BOLT M6X40MM HEX HEAD FULL THRD ZINC F81001 5 2 22 NUT M6 HEXAGON FREE GRADE 5 8 8 ZINC F81031 1 2 ...

Page 127: ...ive Belt Tension 094162 1 1 2 Bolt M8x25 8 8 B Hex Head Full Thread Zinc F81002 5 4 3 Washer 8 4 Flat Zinc F81054 1 22 4 Nut M8 8 B Hex Nylon Zinc Lock F81032 2 9 5 Motor SKh71X 6C2 H2SP 503457 1 6 Bolt M6x20 8 8 Hex Head Full Thread Zinc F81001 2 8 1 150141e 2 3 4 4 3 5 8 6 7 9 10 11 12 13 14 6 16 17 18 19 15 20 21 22 23 24 25 26 27 28 3 4 3 29 30 45 46 47 48 31 33 32 34 35 36 37 38 39 40 39 41 4...

Page 128: ...ngs 094164 1 1 26 Bearing 7304B UO CX 094256 2 27 Ring A28x52x7 Sealing 094155 1 28 Screw M8x16 33H Hex Socket Set Flat Point F81014 2 4 29 Bracket Upper Bellows Mount Zinc plated 094221 1 2 30 Screw M8x30 8 8 Hex Socket Head Cap Zinc F81002 31 4 31 Washer DIN6319 42 C Spherical Seat 093864 1 1 Up Down Nut Assembly 094150 1 32 NUT TR28 X 5 ACME SCREW 505315 1 33 Pin 5x16 Roll Zinc F81044 3 2 34 Fi...

Page 129: ... Switch GLCB01C Limit 100910 1 2 Bolt M4x30 8 8 Hex Head Full Thread Zinc F81011 5 2 3 Washer 4 3 Flat Zinc F81051 2 2 4 Plate Limit Switch Mount 094228 1 1 5 Bolt M8x16 8 8 B Hex Head Full Thread Zinc F81002 20 2 6 Washer 10 5 Flat Zinc F81055 1 2 7 BRACKET LIMIT SWITCH 094229 1 1 8 WASHER 8 4 FLAT ZINC F81054 1 2 9 BOLT M8X20MM HEX HEAD GR 5 8 ZINC F81002 4 2 WMM088 1 2 3 5 6 4 5 6 4 7 8 9 1 2 3...

Page 130: ...ITCH 086561 1 3 SWITCH EMERGENCY XB4 BS542 086556 1 4 CONTACT ZB2 BE102 086810 1 5 GLAND Pg 21 CABLE F81096 3 1 6 BOLT M6x20 8 8 HEX HEAD FULL THREAD ZINC F81001 2 3 7 WASHER Z6 1 SPLIT LOCK ZINC F81053 3 3 8 WASHER 6 4 FLAT ZINC F81053 1 3 9 PANEL MP150 CONTROL BOX FRONT 503462 1 1 10 DECAL MP150 CONTROL BOX PANEL 503461 1 11 BUTTON M22 MOMENTARY MUSHROOM GREEN 094328 1 1 2 3 4 5 6 7 8 9 10 11 12...

Page 131: ...3 POSITION KEY 091361 1 16 KNOB SPEED CONTROL P06257 1 17 POTENTIOMETER 1K E20519 1 18 JOYSTICK XD4PA22 087815 1 19 ELEMENT M22 K10 CONTACT 091362 3 20 CONNECTOR M22 A 100905 8 21 BOLT 10 24 x 1 2 PH PAN HD TYPE 23 F05015 17 1 22 GASKET LT15 CONTROL BOX 501279 1 23 LED ELEMENT M22 LED G 501004 1 24 MEMBRANE M22 T DD 090462 1 BOX MOULDER ELECTRICAL MP150 400V 503458 1 ...

Page 132: ...LT10 SLIDE PAD MOUNT 086682 1 1 9 PLATE SAW HEAD UPPER GUIDE PAINTED 094139 1 1 10 PLATE SLIDE PAD SPACER PAINTED 094140 1 2 11 BOLT M10X115 8 8 HEX HEAD ZINC F81003 19 6 PAD SLIDE UPPER 502503 1 12 BRACKET SLIDE PAD UPPER 501902 1 1 13 BRACKET SLIDE PAD 501903 1 2 14 PAD IDLE SIDE SLIDE P13576 2 15 WASHER 8 4 FLAT ZINC F81054 1 10 16 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 6 17 NUT M8...

Page 133: ...DE PAD LOWER 501991 1 1 21 PAD IDLE SIDE SLIDE P13576 1 22 SCREW M6x16 HEX SOCKET HEAD CAP F81001 21 2 23 NUT M6 8 B HEX NYLON ZINC LOCK F81031 2 2 24 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 4 25 WASHER 8 4 FLAT ZINC F81054 1 4 26 NUT M8 8 B HEX NYLON ZINC LOCK F81032 2 4 ...

Page 134: ... 4 FLAT ZINC F81054 1 4 4 WASHER 10 5 FLAT ZINC F81055 1 4 5 PLATE RIGHT TRACK WIPER 086322 2 6 PLATE LEFT TRACK WIPER 086323 2 7 BOLT M10 X 20 5 8 HEX HEAD FULL THREAD ZINC F81003 1 2 8 BOLT M10X50 8 8 HEX HEAD FULL THREAD ZINC F81003 4 2 9 COVER MIDDLE TRACK 086745 1 10 SCREW M10X40 HEX SOCKET HEAD CAP ZINC F81003 22 4 11 RING Z 17 OUTSIDE RETAINING F81090 21 4 12 BEARING 6203 2RS ROLLING 086114...

Page 135: ...ER 17 FLAT ZINC F81058 1 2 24 PIN 4 X 25 COTTER ZINC F81043 2 2 ROLLER IDLE SIDE COMPLETE 503081 S 1 25 BRACKET WELDMENT IDLE SIDE ROLLER PAINTED 501782 1 1 26 BOLT M8X90 8 8 HEX HEAD FULL THREAD ZINC F81002 16 1 27 NUT M8 8 B HEX ZINC F81032 1 3 28 BOLT M8X16 8 8 B HEX HEAD FULL THREAD ZINC F81002 20 8 29 GUIDE LT15 MAST IDLE SIDE PAINTED 503768 1 1 30 COVER ROLLER 501783 1 2 31 BOLT M6x12 8 8 HE...

Page 136: ...In Assemblies Only PART QTY LT15 BED SECTION ASSEMBLY LONG 094697 1 Bar LT15 2700 Track Zinc plated 094696 1 1 2 DECAL KEEP AWAY DANGER PICTOGRAM 099221 1 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY LT15 BED SECTION ASSEMBLY SHORT 094514 1 Bar LT15 1950 Track Zinc plated 094427 1 1 2 DECAL KEEP AWAY DANGER PICTOGRAM 099221 1 2 1 2 1 ...

Page 137: ...lete 098546 1 4 Bracket Log Clamp Zinc plated 086822 1 1 5 Key Log Clamp Zinc plated 086831 1 1 6 Cam Log Clamp Zinc plated 086828 1 1 7 Pin 8x24x2x20 5 St A2 PN EN 22341 F81046 3 1 8 Washer 8 4 Flat Zinc F81054 1 1 9 Pin 2x16 St A2 ISO 1234 Cotter F81041 2 1 10 Pin H 8m6x40 Roll 60HRC DIN 6325 F81048 5 1 11 Grip Log Clamp Handle 086875 2 12 Bolt M8x25 8 8 B Hex Head Full Thread Zinc F81002 5 5 13...

Page 138: ...111 PARTS 8 20 Additional Bed Frame Section with Stationary Legs REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 BED SECTION LT15 1950 MP100 W STATIONARY LEGS COMPLETE 503515 S 1 2 BED SECTION LT15 2700 MP100 W STATIONARY LEGS COMPLETE 503516 S 1 1 2 ...

Page 139: ...111 8 30 8 8 21 Additional Bed Frame Section with Outrigger Legs REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 BED SECTION LT15 1950 MP100 W OUTRIGGER LEGS COMPLETE 503513 S 1 2 BED SECTION LT15 2700 MP100 W OUTRIGGER LEGS COMPLETE 503514 S 1 1 2 ...

Page 140: ...1 Jaw MP100 Log Clamp 503420 1 5 Key MP100 Log Clamp 503418 1 6 Bumper MP100 Log Clamp 503419 1 7 Bolt M5x16 8 8 Socket Head Zinc plated F81000 25 2 8 Cam Log Clamp Zinc plated 086828 1 1 9 Pin 8x24x2x20 5 St A2 PN EN 22341 F81046 3 1 10 Washer 8 4 Flat Zinc F81054 1 1 11 Pin 2x16 St A2 ISO 1234 Cotter F81041 2 1 12 Pin H 8m6x40 Roll 60HRC DIN 6325 F81048 5 1 13 Grip Log Clamp Handle 086875 2 14 B...

Page 141: ...1 1 2 ROD SCR ZINC PLATED 502988 1 1 3 ROD SMOOTH 502989 1 1 4 NUT G 3 4 502991 1 1 5 NUT G 3 4 THIN 502992 1 1 6 JAWS LOG CLAMP COMPLETE 502993 1 7 BRACKET LOG CLAMP MOUNT ZINC 502994 1 2 8 BOLT M10X20MM HEX HEAD GR 5 8 ZINC F81003 1 2 9 BOLT M10X75 8 8 FE ZN5 PN M 82101 F81003 15 3 10 BOLT M10x30 5 8 HEX HEAD FULL THREAD ZINC F81003 2 4 11 BOLT M10X90 8 8 B HEX HEAD ZINC F81003 66 1 12 NUT M10 8...

Page 142: ...on the moulder bed frame 1 1 ROD SCR ZINC PLATED 502988 1 1 2 ROD SMOOTH 502989 1 1 3 NUT G 3 4 502991 1 1 4 NUT G 3 4 THIN 502992 1 1 5 JAWS LOG CLAMP COMPLETE 502993 1 6 BRACKET LOG CLAMP MOUNT ZINC 502994 1 2 7 BOLT M10X20MM HEX HEAD GR 5 8 ZINC F81003 1 2 8 BOLT M10x30 5 8 HEX HEAD FULL THREAD ZINC F81003 2 4 9 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 4 10 WASHER 10 5 FLAT ZINC F81055 1 10 11 ...

Page 143: ... 2 5 NUT M12 8 HEX NYLON ZINC LOCK F81034 2 2 6 ROPE 5 16 DIA BRAIDED POLYESTER R02080 1 CABLE STEEL ZINC PLATED R80663 1 7 WASHER 10 5 FLAT ZINC F81055 1 2 8 ROPE ROLLER GUIDE SYSTEM COMPLETE 501415 1 1 SUPPORT ROPE ROLLER GUIDE SYSTEM 093855 2 9 SPACER N25XN16 5X60 BEARING 093856 1 1 10 BEARING 6203 2RS 5 8 CX 095087 1 11 RING W40 INSIDE RETAINING F81090 3 1 12 BOLT M16X70 8 8 HEX HEAD FULL THRE...

Page 144: ...MPERS AND ROPE BRACKETS 503006 1 3 MOUNT WELDMENT CARRIAGE STOP PTD 086182 1 2 4 GUIDE MAST 503002 1 2 5 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 4 6 NUT M8 8 B HEX NYLON ZINC LOCK F81032 2 4 7 PIN S ZN 4 X 25 COTTER F81043 2 2 8 WASHER 8 4 FLAT ZINC F81054 1 8 9 WASHER 10 5 FLAT ZINC F81055 1 2 10 BUSHING 11 16x2 1 8x1 3 4 RUBBER P12165 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 17 19...

Page 145: ...4 FLAT ZINC F81053 1 4 23 WASHER Z6 1 SPLIT LOCK ZINC F81053 3 4 24 WASHER 8 4 FLAT ZINC F81054 1 8 25 WASHER 8 2 SPLIT LOCK ZINC F81054 4 4 26 RING Z12 OUTSIDE RETAINING F81090 14 2 27 RING W32 INTERIOR RETAINING F81090 5 4 28 GUIDE MAST 503002 1 1 29 BOLT M8x16 8 8 B Fe Zn5 PN 85 M 82105 F81002 20 4 30 WASHER 8 4 FLAT ZINC F81054 1 4 31 WASHER 8 2 SPLIT LOCK ZINC F81054 4 2 MOUNTING KIT 2 BED SE...

Page 146: ...3 DECAL EUROPEAN HEADQUARTERS ADDRESS 015841 1 DECAL WMP HEADQUARTERS ADDRESS 505761 1 1 4 DECAL READ OPERATOR S MANUAL PICTOGRAM 096317 1 5 DECAL HIGH VOLTAGE INSIDE THE ELECTRIC BOX PICTOGRAM 096316 1 089296 15 WMM_020B from forest to final form Eu ropean Hea dquarters and Manufacturing F aci lity Wood Mizer Industries Sp zo o Nagórna 114 62 600 Koło Poland Tel Fax www wood mizer eu 48 63 26 26 ...

Page 147: ...M S12004G 1 11 DECAL EAR PROTECTION WARNING PICTOGRAM S12005G 1 12 DECAL USE SAFETY BOOTS PICTOGRAM 501465 1 13 DECAL WARNING STRIPE BLACK YELLOW 087649 1 14 DECAL WARNING STRIPE BLACK YELLOW 502481 1 15 DECAL MOTOR ROTATION DIRECTION 089296 1 16 DECAL SAFETY HANDLE 501477 1 17 DECAL CE CERTIFIED SAWMILL SMALL P85070 2 1 18 DECAL MOULDER CONTROL BOX 502320 1 DECAL MOULDER CONTROL BOX USA Version 5...

Page 148: ...d type as brought into circulation by us In case of alteration of the machine not agreed by us this declaration is no longer valid Designation of the machine Log Moulder TYPE MP100EH5S 1 MP150EH5S 1 No of manufacturer Applicable EC Directives EC Machinery Directive 2006 42 EC EC Low Voltage Directive 2006 95 EC EC Electromagnetic Compatibility Directive 2004 108 EC Used harmonized standards EN861 ...

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