Wonderfire BR00290 SONNET Installer'S Manual Download

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For

Please keep in a safe place for future reference

600B 376/02

MODEL BR00290

S O N N E T

P o w e r f l u e

R e a r F a n F l u e d I n s e t

G a s F i r e

Summary of Contents for BR00290 SONNET

Page 1: ...E For Please keep in a safe place for future reference 600B 376 02 MODEL BR00290 SONNET SONNET SONNET SONNET P o w e r f l u e P o w e r f l u e P o w e r f l u e P o w e r f l u e R e a r F a n F l u e d I n s e t G a s F i r e ...

Page 2: ...n 0121 386 6203 In the republic of Ireland call 353 183 75114 P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r As supplied this appliance is for use with natural gas G20 When converted using Wonderfire conversion kit no 591149 this appliance is for use with propane gas G31 This appliance is for use in the United Kingdom GB and the Republic of Ireland IE only C U S T ...

Page 3: ...6 Electrical installation 17 Refit the burner unit 17 Electrical test 18 Terminal guarding 18 PART 7 GAS SUPPLY INSTALLATION 19 Preliminary Burner Checks 19 Check Reference Pressure 20 PART 8 FITTING THE CERAMICS 21 PART 9 CHECKS 22 Recheck Control Settings 22 Check for spillage 22 Flame supervision spillage monitoring system 23 PART 10 FINAL REVIEW 23 PART 11 SERVICING PARTS AND REPLACEMENT 24 To...

Page 4: ... clothing is not required when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking This appliance does not contain any component manufactured from asbestos or asbestos related products The appliance data label and wiring diagram are on a tie below the burner and are visi...

Page 5: ... wall of a conventional home which does not have a purpose built flue or chimney As supplied the appliance is suitable for homes constructed of brick stone etc the appliance can be installed into walls up to a maximum thickness as shown below If the fire box is in front of the finished wall surface 600mm 23 5 8in max These dimensions are from the finished internal wall surface including any surrou...

Page 6: ...h or become discoloured when close to a heating appliance Please bear this in mind when installing The appliance must not be installed in any room which contains a bath or shower or where steam is regularly present An extractor fan may only be used in the same room as this appliance or in any area from which ventilation for the appliance is taken if it does not affect the safe performance of the a...

Page 7: ...ble Terminal Positions The flue terminal should be located so that the wind can blow freely across it at all times and where any blockage due to leaves snow etc is unlikely The minimum allowable distances from the terminal are shown in figure 2 and the table Note The distances are from the edge of the vertical exit slots in the terminal not from the edges of the rectangular box See figure 2 This a...

Page 8: ...ction 205mm when sited outside wall 55mm when recessed in outer wall P 285mm R Flue tube diameter 125mm S Terminal guard projection 305mm T 355mm V Recess width 390mm min 425mm max W Recess depth 140mm min X Recess height 560mm min 580mm max Y Clearance to wall etc projecting forward of appliance firebox 190mm min Fig 3 Appliance dimensions ...

Page 9: ... inlet pipe 1 Retention kit 4 wall plugs 4 eye bolts 2 tension adjusters and two cable assemblies 10 Wall plugs 10 Woodscrews 2 Taptite screws For fan box 1 Rockwool jacket top section 2 Cable ties 1 Firebox fixing bracket assembly 2 brackets 4 P clips 6 self tapping screws 1 Terminal guard fixing assembly 4 screws washers Terminal guard in separate pack Carefully remove the contents Take special ...

Page 10: ... order to minimise the sealing required Make sure that the or any electrical wiring piping etc in the wall is not affected when cutting the installation hole Any gas supply pipe installed in the wall floor or cavity of a cavity wall must be continuous and enclosed in a factory fitted gas tight sleeve Ref Gas safety Installation Use Regulations 1994 as amended Certificate of exemption no 1 1996 Bri...

Page 11: ...y removing the masonry and clearing debris If the cavity has loose fill e g granular insulation material pack the edges of the opening with Rockwool as you proceed to hold back the insulating material The wall cavity must not be bridged other than by the flue tube assembly The fire box must not project into the cavity between the inner and outer walls by more than 10mm See wall preparation for flu...

Page 12: ...ameter circle for the flue hole Chisel out the area marked It may be necessary to make good both the internal and external wall faces To achieve a neat finish and to make any future removal of the flue unit easier it is recommended that a cardboard cylinder is formed around the flue unit and inserted in the hole whilst making good Remove the cardboard cylinder after making good Combustible walls w...

Page 13: ...in the flue hole to ensure that there is adequate clearance for both the flue tube and the electrical loom A trial installation of both is recommended The groove should be cut in the lower left hand side of the hole Electrical control assembly side See figure 14 Alternatively a separate electronic cable access hole of 25mm may be preferred and should be positioned as shown in figure 15 Prepare flu...

Page 14: ...ing method is to be used in which case tape up after cables are in position Now connect the wiring loom at the firebox end the eight pin connector is located on the lower left hand side of the appliance Take two P clips from the loose parts bag and use them to secure the loom to the upper left hand side of the firebox Two fixing holes can be found in this area of the firebox Use the fixing screws ...

Page 15: ...olts Return the cables through the holes provided at the lower back of the firebox Assemble adjusters and tension as in figure 17 Securing firebox to wall using fixing brackets Loose assemble the two fixing brackets provided see figure 18 using the screws provided Offer fire up to wall Establish the final location of firebox and secure fixing brackets accordingly Mark off the wall drill two holes ...

Page 16: ...ated in the flue pipe Ensure the box is firmly located and correctly aligned against the wall and mark off the four screw fixing positions on the wall Remove the fanbox Drill at the market positions four holes using a number 10 drill and plug Locate cable ties and position fan box to the wall Feed the electrical cable through and secure rubber grommet in access hole of fan box Carefully draw the l...

Page 17: ... loom now connected the enclosure can be replaced as shown in figure 24 Locate the cable loom earth tags and secure to the fan box earth stud using the M4 nut and shakeproof washer supplied Connect the cable loom to the pressure switch see figure 26 Replace the fan unit taking care not to snag or otherwise damage the electrical fitments Connect the cable loom to the fan unit See figure 52 in secti...

Page 18: ...in approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds The unit includes a blocked flue sensor system To check its operation i Switch the fan on ii Block off the rectangular exhaust outlet of the terminal The system should shut down and the indicator should light within ten seconds iii After checking remove the flue blockage and tur...

Page 19: ...cator light should go out Release the on switch The fan should continue to run Depress the control knob and turn anticlockwise partially towards the PILOT IGN position until some resistance is felt Keep depressed at this position to purge air from the system then while keeping it depressed turn fully to the PILOT IGN position A spark should be generated at the pilot while turning The spark should ...

Page 20: ...gure 32 Check the pressure with the fan on the appliance alight and set at maximum input After checking turn off the appliance Remove the pressure gauge and replace the test point sealing screw Relight the appliance Turn to the maximum input position and test around the sealing screw for gas soundness with a suitable leak detection fluid Do not use leak detection sprays on this appliance Sprays ma...

Page 21: ...ack of the burner compartment and its rear face should touch the rear ceramic wall See figure 35 4 Install the 9 loose coals as follows The smooth surfaces of the coals should be at the bottom and back 4 1 Select the two smallest coals and put them aside until all the other coals are installed Place four of the medium size coals in the four valleys of the front coal Place the left side coal so tha...

Page 22: ...back to PILOT IGN The main burner flames should be extinguished but the pilot should remain alight Partially depress the control knob and turn to OFF The pilot should be extinguished Press the off switch to turn off the fan the indicator light should glow Check for spillage A spillage check must be made before leaving the installed appliance with the customer Make this check with the appliance ful...

Page 23: ...d parts PART 10 FINAL REVIEW Hand these instructions the owner s guide and the smoke match tube to the customer Visually inspect the appliance Clean off any marks incurred during installation Advise the customer how to operate the appliance Explain to the customer that the appliance has a flame failure spillage monitoring system Point out the explanation of this system shown in the owner s guide u...

Page 24: ...s After servicing make sure that the ceramic rear wall and coals are replaced correctly as described in the installation instructions Always test for gas soundness and spillage after servicing the appliance and check operation of all controls Do not use leak detection sprays on this appliance Sprays may affect the operation of electrical components Keep all liquid detection fluids clear of electri...

Page 25: ...ove the ceramics and front cover castings disconnect the appliance and detach the burner unit from the convection box as described for removing the pilot unit see above Detach the burner wiring loom connection at the right side of the burner see figure 43 Refit in the reverse order Make sure no leads are trapped To Remove The Gas Tap F S D Solenoid Assembly Remove the burner unit as described abov...

Page 26: ... flange by removing two screws see figure 45 Carefully withdraw the unit Detach the fan wiring loom connection see figure 46 The control unit can be pulled forward as far as the slack in the mains lead will allow Do not stress the mains lead When replacing the unit make sure that all the leads are correctly and firmly connected see wiring diagram figure 29 and that no leads are trapped To Remove t...

Page 27: ...in section Fan box installation Replace in reverse order When replacing 1 Ensure that the vacuum tubes are connected to the correct sensing points The positive sensing point marked on the switch runs to the metal sensing pipe positioned nearest to the side of the fan box Note When fitted correctly both leads will run neatly but if incorrectly fitted they will twist across each other 2 Ensure the e...

Page 28: ...71709 D Gas tap spark generator 1 545969 E Spark generator 1 521069 F Control knob 1 545979 G Pilot unit For Natural Gas Appliances 1 540979 Pilot unit For Propane Appliances 544929 H Solenoid valve 1 559719 J Burner plaque gasket set 1 569439 K On switch 1 559729 L Off switch 1 559739 M Ceramic rear wall 1 9770072 N Front coal 1 9770074 P Rear base coal 1 9770075 Q Pack of loose coals 1 9780033 R...

Page 29: ... in the following information for your own future reference The information should always be quoted in any correspondence with your original supplier or Wonderfire service department In the United Kingdom please telephone 0121 386 6203 In the Republic of Ireland please telephone 353 183 75114 Model BR00290 Model Name Sonnet Powerflue Type of Gas Tick box Natural Propane LPG Supplier s Name Supplie...

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