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WITTUR Hydra Plus UD300, Instruction Handbook Manual

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WITTUR Hydra Plus UD300 Instruction Handbook Manual Download Page 1

No part of this publication may be reproduced or translated,
even in part, without prior written permission from WITTUR.

© Copyright WITTUR 2013

Subject to change without notice!

URL: 

http://www.wittur.com

e-mail: 

[email protected]

Code
Version

GM.2.002668.EN

B

Code
Version
Date

3201.32.0397

B

04.02.2013

INSTRUCTION HANDBOOK

Hydra Plus UD300

Summary of Contents for Hydra Plus UD300

Page 1: ...in part without prior written permission from WITTUR Copyright WITTUR 2013 Subject to change without notice URL http www wittur com e mail info wittur com Code Version GM 2 002668 EN B Code Version Date 3201 32 0397 B 04 02 2013 INSTRUCTION HANDBOOK Hydra Plus UD300 ...

Page 2: ...um me en nt t s s L La ay y o ou ut t a an nd d t th he e f fo ol ll lo ow wi in ng g p pa ag ge es s 8 8 1 14 4 1 19 9 2 25 5 A Ad dd de ed d p pa ag ge es s 1 13 3 2 28 8 2 29 9 3 30 0 3 31 1 3 32 2 3 33 3 3 34 4 3 35 5 0 04 4 0 02 2 1 13 3 A A G Ge en ne er ra al l u up p d da at ti in ng g 0 08 8 1 11 1 1 12 2 M MO OD D D DE ES SI IG GN NA AT TI IO ON N D DA AT TE E ...

Page 3: ...3 3 R Re ep pl la ac ce em me en nt t o of f b be el lt ts s 2 21 1 1 14 4 A Ad dj ju us st tm me en nt t o of f t to oo ot th he ed d b be el lt t t te en ns si io on n 2 22 2 1 15 5 A Ad dj ju us st ti in ng g t th he e c cl le ea ar r o op pe en ni in ng g 2 23 3 1 16 6 S Sl lo ow w h ha an ng ge er r s sy yn nc ch hr ro on ni is sa at ti io on n 2 25 5 1 17 7 S Sl li id di in ng g r ro ol ll l...

Page 4: ...upply W WI IT TT TU UR R shall not be liable for damages injury to property persons caused by improper use of the emergency opening devices S SU UG GG GE ES ST TI IO ON NS S Keep the material in the original packing protected from bad weather and direct exposure to sun during the storage period in order to avoid the accumulation of water condensation inside the packing material Never dispose of pa...

Page 5: ...TION Linear car door 3201 Hydra Plus UD300 with toothed belt transmission 1 consisting in a plate 2 which supports the door drive 3 and mounting of top tracks 4 transmission pulleys 5 6 as well as electronic assembly layout 7 and transformer 8 The coupler 9 is attached to the toothed belt 1 for driving the door trucks 10 11 open and close 5 7 8 2 1 6 11 10 4 3 9 ...

Page 6: ... 04 02 2013 4 37 1 1 OPERATOR FIXING ON CAR ROOF 310 100 M2 22 Sill Fixing system M1 LH HW Min 40 Max 180 ECO MIDI 135 M1 180 02 C TYP M2 32 R L 105 SHEET 80 GLASS GLASS FRAMED 12 R L 108 SHEET 93 GLASS GLASS FRAMED 98 SHEET 44 R 106 SHEET 02 C TYP M3 32 R L 65 SHEET 40 GLASS 12 R L 65 SHEET 50 GLASS 65 SHEET 44 R 65 SHEET M3 360 ...

Page 7: ...change without notice EN HYDRA PLUS UD300 CAR DOOR Code Version Code Version Date Page GM 2 002668 EN B 3201 32 0397 B 04 02 2013 5 37 T Ty y 0 02 2 C C WITH GLASS PANELS WITH SHEET PANELS WITH GLASS FRAMED PANELS ...

Page 8: ...ange without notice EN HYDRA PLUS UD300 CAR DOOR Code Version Code Version Date Page GM 2 002668 EN B 3201 32 0397 B 04 02 2013 6 37 T Ty y 1 12 2 R R L L WITH GLASS PANELS WITH SHEET PANELS WITH GLASS FRAMED PANELS ...

Page 9: ... change without notice EN HYDRA PLUS UD300 CAR DOOR Code Version Code Version Date Page GM 2 002668 EN B 3201 32 0397 B 04 02 2013 7 37 T Ty y 4 44 4 R R T Ty y 3 32 2 R R L L WITH SHEET PANELS WITH SHEET PANELS ...

Page 10: ...e for the position of all the landing and car doors While for the telescopic doors the red buffer indicates the door s clear opening line runby excluded for central opening doors it indicates the center of the clear opening 2 FITTING AND ADJUSTING BRACKETS 3212 03 0078V01 3212 03 0078V02 HOLE THAT MUST NOT BE COUNTED A HW 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 15 14 13 12 11 10 9 8 ...

Page 11: ... least two anchoring points For type 02 C with rustproof panels fit bolts as in figure 1 for panels with covering thicker than 1 mm fit bolts as in figure 2 The A type conical washers should be placed on the top part of the door fixing profile The B type flat washer beneath WITH SHEET PANELS WITH GLASS AND GLASS FRAMED PANELS WITH GLASS AND GLASS FRAMED PANELS WITH SHEET PANELS T TY Y 0 02 2 C C T...

Page 12: ...2 R R L L T TY Y 4 44 4 R R Subject to change without notice EN HYDRA PLUS UD300 CAR DOOR Code Version Code Version Date Page GM 2 002668 EN B 3201 32 0397 B 04 02 2013 10 37 A B WITH SHEET PANELS WITH SHEET PANELS ...

Page 13: ...crews B is small compared to the clear opening height at least 2 metres high This means that the clearance A can be varied by means of adjusting panel hanger bolts which permits up to 30 mm of adjustment This can be avoided by installing panels as figure 2 during erection The panel height adjustment must be made after having effected the clearance recovering Standard position for the fixing screws...

Page 14: ...assembled panels in fact it is enough to turn them 90 degrees put them in a horizontal position Fig 2 and pull them towards the outside or push them into the sill s groove The pin s eccentricity and the presence of the slots allow considerable adjustment Fix bottom sliding shoes of the opening side as drawing Fig 3 so that in case of breaking down of door panel the bottom shoe can t fall out from ...

Page 15: ...1 32 0397 B 04 02 2013 13 37 For maximum admissible load see specific documentation 7 FITTING CAR SILL BRACKETS SILL 3201 05 5126 T TY Y 0 02 2 C C T TY Y 4 44 4 R R T TY Y 1 12 2 R R L L SILL SILL 3212 05 5188 3201 05 5056 Ty 12 R L T TY Y 3 32 2 R R L L 3201 05 5126 Ty 44 R 50 75 116 40 UNDERSILL UNDERSILL UNDERSILL ...

Page 16: ...01 32 0397 B 04 02 2013 14 37 7 1 ASSEMBLY OF SILL AND TOE GUARD Insert the spire nut 1 into the sill support 3 Fix the sill 2 to the sill support 3 with the screws 4 and the bolts 5 Rest the toe guard 6 on the undersill 3 and fasten by tightening screw 7 SILL 3201 05 9061 UNDERSILL TOE GUARD 7007 05 008 1 7 6 4 5 3 2 ...

Page 17: ...B LINE COUPLER COUPLER LOCK ROLLERS GUIDES 10 12 22 46 46 MAX 35 PLUMB LINE PLUMB LINE MIN 30 M1 75 MAX 35 10 COUPLER LOCK ROLLERS GUIDES 12 30 15 M1 90 PLUMB LINE PLUMB LINE T Ty y 4 43 3 4 44 4 R R 10 COUPLER LOCK ROLLERS GUIDES 12 45 15 75 90 PLUMB LINE PLUMB LINE MIN 30 MAX 35 MIN 30 MIN 30 8 PLACING THE MECHANISMS ON THE THRESHOLDS Align to plumb with reference to the internal edge of the thr...

Page 18: ...OOR Code Version Code Version Date Page GM 2 002668 EN B 3201 32 0397 B 04 02 2013 16 37 9 FIXING OF THE COUPLER After the assembly of the door panels proceed by fixing the coupler using the 3 screws 1 and the relevant belt fixing systems 2 2 1 DRIVE ECO MIDI ...

Page 19: ... zone Lock hook must touch buffer All parts of lock coupler lock notch and additional lock notch only centre opening must be securely fixed A A Safety circuit must be interrupted if the door opens Lock hook and beak overlap when lock is fully closed must be min 10 mm B B Gap between lock hook and notch should be 1 2 mm C C Contacts should be clean and have minimal wear metal visible Lock hook and ...

Page 20: ... POWER of the operator OFF Move the door by hand on the belt to the completely close position coupler must be fully retracted C C Release the belt and check that the coupler is running itself by spring force to the completely extracted position The lock hook must remain during this operation in the fully locked position D D If the above mentioned test criteria are no longer fulfilled the car door ...

Page 21: ...max 10 120 120 120 max 10 10 max 10 20 11 ADJUSTMENT THE LOCK ROLLERS Using a CH 17 spanner loosen screws 1 and set the alignment of the lock wheels 2 starting from the lowest level as the car is operated upwards Move the wheel assembly unit and position it as shown on page 20 Make sure that between the lock rollers and the car sill there is sufficient clearance to provide runby ...

Page 22: ...to change without notice EN HYDRA PLUS UD300 CAR DOOR Code Version Code Version Date Page GM 2 002668 EN B 3201 32 0397 B 04 02 2013 20 37 60 88 10 10 12 POSITION OF THE COUPLER BETWEEN THE LANDING LOCK ROLLERS ...

Page 23: ...RA PLUS UD300 CAR DOOR Code Version Code Version Date Page GM 2 002668 EN B 3201 32 0397 B 04 02 2013 21 37 E EC CO O M MI ID DI I Remove the safety washer 1 Loosen the screws 2 without removing them completely in order to loosen the belt Loosen the 2 screws 3 from the belt clamp 4 to loose the belt completely 13 REPLACEMENT OF BELTS ...

Page 24: ...o ot th he ed d b be el lt t t te en ns si io on n 170N 0 10 14 ADJUSTMENT OF TOOTHED BELT TENSION To adjust the toothed belt 1 tension it is necessary to span the support 2 by using a screwdriver 3 and make sure size a then fix the position by tightening the screws 4 20N 100 a 10 1 2 4 2 2 4 2 3 T TY Y 0 02 2 C C T TY Y 1 12 2 R R L L T TY Y 3 32 2 R R L L T TY Y 4 44 4 R R ...

Page 25: ...3201 32 0397 B 04 02 2013 23 37 15 ADJUSTING THE CLEAR OPENING The method for adjusting freeway will change depending on the type of operator T Ty y 0 02 2 C C Adjustment of freeway is obtained with an adjustable stop 2 mounted on the plate loosen the screws 3 move the stop and tighten the screws 2 T TY Y 0 02 2 C C ...

Page 26: ...R L L 4 44 4 R R Adjustment of freeway is obtained with a stop 1 mounted on the fast guide on the opening side positioned in the correct hole and with its screw for ty 12 R L position C without overtravel with stop with overtravel for ty 32 R L and 44 R position A with overtravel position B without overtravel 1 1 C C T TY Y 1 12 2 R R L L T TY Y 3 32 2 R R L L T TY Y 4 44 4 R R ...

Page 27: ...OOR Code Version Code Version Date Page GM 2 002668 EN B 3201 32 0397 B 04 02 2013 25 37 16 SLOW HANGER SYNCHRONISATION During maintenance operations ensure that the safety hooks are properly fitted T TY Y 1 12 2 R R L L T TY Y 3 32 2 R R L L T TY Y 4 44 4 R R ...

Page 28: ... that they do not sit at the race centre see Fig 1 These rollers should be replaced because worn out when a contact marking with the guide at the race bottom is noticed see Fig 2 Other factors that indicate the need for roller replacement are Excessive noise of the bearing caused by the penetration of dirt between the balls Excessive noise due to eccentric deformation normally this occurs when the...

Page 29: ...1 and the sliding guide 2 adjust the excentric bolt on the bottom roller 3 Unscrew the bolt 4 with a 19 mm spanner and turn the excentric bolt 5 clockwise or anticlockwise as indicated by the arrows B with a 6 mm allen key 6 so as to get rid of the play between the guide and roller but leaving enough play to allow the roller to rotate freely After this adjustment rescrew the roller stopping bolt 4...

Page 30: ...ANICAL RELEASE ASSEMBLY TYPE 1118 SIDE OPENING CAR DOORS SILL 146 3201 05 9059 3201 05 7103 3201 07 0010 T TY Y 1 12 2 R R L L SEMI AUTOMATIC SILL 105 DIAGRAM LANDING DOOR CLOSED OPEN OPEN CAR DOOR CLOSED max HS 260 LH CLEAR OPENING HS LH HW BRACKET SUPPORT SEMI AUTOMATIC T TY Y 3 32 2 R R L L RIGHT OPERATOR AS DRAWN LEFT OPERATOR SYMMETRICALLY OPPOSITE ...

Page 31: ...8 EN B 3201 32 0397 B 04 02 2013 29 37 19 1 MECHANICAL RELEASE ASSEMBLY TYPE 1119 CENTRE OPENING CAR DOORS max HS 260 3201 05 9059 SILL 105 SILL 80 T TY Y 4 44 4 R R SEMI AUTOMATIC T TY Y 0 02 2 C C SEMI AUTOMATIC DIAGRAM LANDING DOOR CLOSED OPEN OPEN CAR DOOR CLOSED LH CLEAR OPENING HS LH HW BRACKET SUPPORT ...

Page 32: ...3 30 37 T TY Y 3 32 2 R R L L 20 FITTING FIXED EDGE SUPPORT WSE81 WSE155 FOR ONE SIDE OPENING DOORS TY 12 R L TY 32 R L SILL STRIKE SIDE OPENING SIDE T TY Y 1 12 2 R R L L PL L 600 905 650 955 700 1065 750 1115 800 1215 850 1265 900 1380 950 1430 1000 1525 PL L 600 935 650 985 700 1035 750 1085 800 1135 850 1185 900 1235 950 1285 1000 1335 ...

Page 33: ... 0397 B 04 02 2013 31 37 T TY Y 4 44 4 R R 20 1 FITTING FIXED EDGE SUPPORT WSE81 WSE155 FOR CENTRE OPENING DOORS TY 02 C TY 44 R SOGLIA T Ty y 0 02 2 C C PL L 600 905 650 955 700 1065 750 1115 800 1215 850 1265 900 1380 950 1430 1000 1525 PL L 600 935 650 985 700 1035 750 1085 800 1135 850 1185 900 1235 950 1285 1000 1335 ...

Page 34: ...4 016 7002 00 008 1001001 7078 08 024 3201 04 0241 7014 04 016 1001001 7014 04 016 7066 06 016 3201 15 5BI5 3201 15 5BI4 7003 00 016 7003 00 004 7026 00 004 7012 08 020 7078 08 024 7002 00 008 3201 15 5BI3 3201 04 0241 7067 00 006 7066 06 016 7003 00 016 3201 15 5BI5 3201 15 5BI4 7067 00 006 7003 00 004 7026 00 004 21 INSTALLATION ON CAR DOOR OF FIXED SUPPORT FOR WSE EDGE T TY Y 0 02 2 C C ...

Page 35: ...R L L 7066 06 016 3201 15 5BI7 7067 00 006 3201 15 5BI4 3201 15 5BI3 7003 00 004 7026 00 004 7014 06 016 7012 08 020 7014 06 016 7002 00 008 1001001 7078 08 024 3201 04 0241 1001001 7066 06 016 3201 15 5BI5 7003 00 004 7026 00 004 7012 08 020 7078 08 024 7002 00 008 3201 04 0241 3201 15 5BI4 3201 15 5BI3 7067 00 006 7003 00 016 7066 08 014 7014 04 016 7014 04 016 ...

Page 36: ...R L L 7066 06 016 3201 15 5BI8 7067 00 006 3201 15 5BI4 3201 15 5BI3 7003 00 004 7026 00 004 7014 06 016 7012 08 020 7014 06 016 7002 00 008 1001001 7078 08 024 3201 04 0241 1001001 7014 04 016 7066 06 016 3201 15 5BI5 7003 00 004 7026 00 004 7012 08 020 7078 08 024 7002 00 008 3201 15 5BI3 3201 04 0241 7067 00 006 3201 15 5BI4 7003 00 016 7014 04 016 7066 06 010 ...

Page 37: ... 44 4 R R 3201 15 5BI4 7067 00 006 3201 15 5BI9 3201 15 5BI3 7003 00 004 7026 00 004 7014 06 016 7012 08 020 7014 06 016 7002 00 008 1001001 7078 08 024 3201 04 0241 7014 04 016 1001001 7066 06 016 3201 15 5BI9 7003 00 004 7026 00 004 7012 08 020 7078 08 024 7002 00 008 3201 15 5BI3 3201 04 0241 7067 00 006 3201 15 5BI4 7066 06 010 7066 06 010 7014 04 016 ...

Page 38: ...Cleanness of environment Correct maintenance Etc And it can affect Clearance interference between the doors and between the doors and posts according to the applicable laws Clearance of coupling device Status conditions of fixing and coupling elements Conditions of parts affected by wear Efficiency of the lock and relevant contacts Any other parts that may be affected by the type of application Fo...

Page 39: ...Subject to change without notice EN HYDRA PLUS UD300 CAR DOOR Code Version Code Version Date Page GM 2 002668 EN B 3201 32 0397 B 04 02 2013 37 37 ...

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