Wittenstein Alpha SP+, Operating Manual

Page: 3 / 24

SP
+
Revision: 03 2022-D033540 en-1
Contents
1 Regarding this manual.........................................................................................2
1.1 Signal words ........................................................................................................2
1.2 Safety symbols.....................................................................................................2
1.3 Design of the safety instructions ..........................................................................3
1.4 Information symbols.............................................................................................3
2 Safety.....................................................................................................................4
2.1 EC – Machinery directive .....................................................................................4
2.2 Dangers ...............................................................................................................4
2.3 Personnel.............................................................................................................4
2.4 Intended use ........................................................................................................4
2.5 Reasonably predictable misuse ...........................................................................4
2.6 Guarantee and liability .........................................................................................4
2.7 General safety instructions ..................................................................................5
3 Description of the gearhead................................................................................6
3.1 Overview of the gearhead components ...............................................................6
3.2 Type plate ............................................................................................................7
3.3 Ordering code ......................................................................................................7
3.4 Performance statistics..........................................................................................8
3.5 Weight..................................................................................................................8
3.6 Noise emission.....................................................................................................8
4 Transport and storage .........................................................................................9
4.1 Scope of delivery .................................................................................................9
4.2 Packaging ............................................................................................................9
4.3 Transport..............................................................................................................9
4.3.1 Transport of gearheads up to and including size SP
+
140 ..............................9
4.3.2 Transport of gearheads as of size SP
+
180 ....................................................9
4.4 Storage ................................................................................................................9
5 Assembly ............................................................................................................10
5.1 Preparations.......................................................................................................10
5.2 Mounting the motor onto the gearhead..............................................................10
5.3 Mounting the gearhead to a machine ...............................................................12
5.4 Mounted components on the gear output side...................................................12
5.4.1 Mounting on the slip-on shaft with shrink disk...............................................13
5.4.2 Installing the shrink disk ................................................................................14
6 Startup and operation ........................................................................................15
7 Maintenance and disposal.................................................................................16
7.1 Maintenance work..............................................................................................16
7.1.1 Visual inspection ...........................................................................................16
7.1.2 Checking the tightening torques....................................................................16
7.2 Startup after maintenance work .........................................................................16
7.3 Maintenance schedule .......................................................................................16
7.4 Notes on the lubricant used ...............................................................................17
7.5 Disposal .............................................................................................................17
8 Malfunctions .......................................................................................................18
9 Appendix .............................................................................................................19
9.1 Specifications on mounting onto a motor..........................................................19
9.2 Specifications on mounting on the gear output side ..........................................20
9.3 Specifications on mounting onto a machine ......................................................20
9.4 Tightening torques for common thread sizes in general mechanics ..................21