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Wittenstein Alpha Premo SP Series, Operating Manual

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Wittenstein Alpha Premo SP Series Operating Manual Download Page 2

premo

4022-D045530

Revision: 02

Customer Service department 

WITTENSTEIN alpha GmbH

Walter-Wittenstein-Straße 1
D-97999 Igersheim
Germany

Consulting hotline for startup:
+49 7931 493-14800

Deutschland

WITTENSTEIN alpha GmbH

[email protected]

+49 7931 493-12900

Benelux

WITTENSTEIN BVBA

[email protected]

+32 9 326 73 80

Brasil

WITTENSTEIN do Brasil

[email protected]

+55 15 3411 6454

[email protected]

+86 571 8869 5856

Österreich

WITTENSTEIN GmbH

offi

  [email protected]

+43 2256 65632-0

Danmark

WITTENSTEIN AB

[email protected]

+45 4027 4151

France

WITTENSTEIN sarl

[email protected]

+33 134 17 90 95

Great Britain

WITTENSTEIN Ltd.

[email protected]

+44 1782 286 427

Italia

WITTENSTEIN S.P.A.

[email protected]

+39 02 241357-1

[email protected]

+81-3-6680-2835

North America

WITTENSTEIN holding Corp.

[email protected]

+1 630-540-5300

España

WITTENSTEIN S.L.U.

[email protected]

+34 93 479 1305

Sverige

WITTENSTEIN AB

[email protected]

+46 40-26 50 10

Schweiz

WITTENSTEIN AG Schweiz

[email protected]

+41 81 300 10 30

[email protected]

+886 3 287 0191

Türkiye

WITTENSTEIN Güç Aktarma 
Sistemleri Tic. Ltd. Şti.

[email protected]

+90 216 709 21 23

Türkiye

WITTENSTEIN Güç Aktarma 
Sistemleri Tic. Ltd. Şti.

[email protected]

+90 216 709 21 23

ྎ‴

ጾ㦐᪁ᆠ᭷㝈බྖ

[email protected]

+886 3 287 0191

Schweiz

WITTENSTEIN AG Schweiz

[email protected]

+41 81 300 10 30

Sverige

WITTENSTEIN AB

[email protected]

+46 40-26 50 10

España

WITTENSTEIN S.L.U.

[email protected]

+34 93 479 1305

North America

WITTENSTEIN holding Corp.

[email protected]

+1 630-540-5300

᪥ᮏ

ࣦ࢕ࢵࢸࣥࢩࣗࢱ࢖ࣥᰴᘧ఍♫

[email protected]

+81-3-6680-2835

Italia

WITTENSTEIN S.P.A.

[email protected]

+39 02 241357-1

Great Britain

WITTENSTEIN Ltd.

[email protected]

+44 1782 286 427

France

WITTENSTEIN sarl

[email protected]

+33 134 17 90 95

Danmark

WITTENSTEIN AB

[email protected]

+45 4027 4151

Österreich

WITTENSTEIN GmbH

offi

  [email protected]

+43 2256 65632-0

ѝഭ

ေ㞮ᯟඖ˄ᶝᐎ˅ᇎъᴹ䲀ޜਨ

[email protected]

+86 571 8869 5856

Brasil

WITTENSTEIN do Brasil

[email protected]

+55 15 3411 6454

Benelux

WITTENSTEIN BVBA

[email protected]

+32 9 326 73 80

Deutschland

WITTENSTEIN alpha GmbH

[email protected]

+49 7931 493-14900

© 

WITTENSTEIN alpha GmbH 2019

Subject to technical and content changes without notice.

Summary of Contents for Premo SP Series

Page 1: ...4022 D045530 Revision 02 premo SP Line TP Line XP Line Operating Manual...

Page 2: ...ein ch 41 81 300 10 30 info wittenstein tw 886 3 287 0191 T rkiye WITTENSTEIN G Aktarma Sistemleri Tic Ltd ti info wittenstein com tr 90 216 709 21 23 T rkiye WITTENSTEIN G Aktarma Sistemleri Tic Ltd...

Page 3: ...pe of delivery 14 4 2 Packaging 14 4 3 Transport 14 4 4 Storage 14 5 Assembly 15 5 1 Preparations 15 5 2 Mounting the servo actuator onto a machine 15 5 2 1 Mounting premo SP line on a machine 16 5 2...

Page 4: ...s of EnDat 2 1 absolute encoder Multiturn 32 9 4 10Technical specifications of EnDat 2 2 absolute encoder Singleturn 32 9 4 11Technical specifications of EnDat 2 2 absolute encoder Multiturn 32 9 4 12...

Page 5: ...ns within reach of the servo actuator These safety instructions should be shared with colleagues working in the vicinity of the device to ensure individual safety The original instructions were prepar...

Page 6: ...Information symbols The following information symbols are used Indicates an action to be performed Indicates the results of an action Provides additional information on handling General danger Hot su...

Page 7: ...n their training and experience technicians must be able to evaluate the tasks assigned to them in order to recognize and avoid risks 2 4 Intended use The servo actuator is designed to be installed in...

Page 8: ...installation operating performance and ambient conditions Assembly of the servo actuator by insufficiently competent personnel 2 6 Guarantee and liability Guarantee and liability claims are excluded f...

Page 9: ...that the servo actuator has the correct direction of rotation or movement Be sure to avoid collision caused e g by crashing against an end stop With the danger area secured check the direction of rota...

Page 10: ...safety instructions of the lubricant manufacturer see Chapter 7 4 Information on the lubricant used Solvents and lubricants can cause skin irritations Avoid direct skin contact Solvents and lubricant...

Page 11: ...otor with excitation by means of permanent magnets located on the rotor A resolver or optical encoder takes care of the commutation or speed regulation An optional permanent magnet holding brake is in...

Page 12: ...Nominal input speed G Ordering code see 3 2 Ordering code S Protection class H Operating voltage T Production date I Gear ratio U Lubricant J Rating according to standard V Mounting position K Motor...

Page 13: ...ystem output 4 Other Backlash 1 Standard 0 Reduced Operating voltage 5 320V 6 560V Encoder See next page for options Product line B SP Line A TP Line H XP Line Sector package G General Temperature sen...

Page 14: ...traight integral socket 2 cab 1 WITTENSTEIN alpha Standard Temp sensor in signal cable 2 Siemens compatible 4 WITTENSTEIN alpha Standard Temp sensor in power cable 5 Rockwell compatible 6 B R compatib...

Page 15: ...e Size 1 Size 2 Size 3 Without brake i 16 35 3 1 5 6 10 5 i 40 100 2 7 5 1 8 8 With brake i 16 35 3 6 6 5 12 2 i 40 100 3 0 5 5 9 4 Tbl 3 Weight of premo TP line kg Weight kg Size of premo XP line Siz...

Page 16: ...servo actuators up to and including size 3 No special method is specified for transporting the servo actuator Lifting at the electrical connections or the output shaft output flange is not permitted...

Page 17: ...onic components are sensitive to electrostatic discharge ESD This particularly concerns integrated circuits IC semiconductors resistors with a tolerance of less than one percent as well as transistors...

Page 18: ...or to the machine with the fastening screws through the through holes A Mount the servo actuator in such a way that the name plate B remains legible Do not use any washers e g plain washers tooth lock...

Page 19: ...pinion system manual Use only the washers included with the delivery for fastening the gearbox to the machine see Table Tbl 5 Slide the washers onto the fastening screws Smear threadlocker e g Loctite...

Page 20: ...cording to the bores B of the housing Ream the bores to the corresponding fit size for the cylinder pins For specifications on the cylinder pins refer to Table Tbl 6 Fixate the servo actuator with the...

Page 21: ...s and even death Observe the five safety rules of electrical engineering before starting electrical installation work Disconnect Secure against being switched on again Check that there is no voltage G...

Page 22: ...a sheet of your servo actuator Select the data for the premo version you are using Chapter 9 4 1 Motor specifications premo 320 V Chapter 9 4 2 Motor specifications premo 560 V Select the appropriate...

Page 23: ...ly large holding torque to take account of these factors Our internal technical service would be glad to help you with the appropriate dimensioning A maintenance interval of 4 weeks is recommended for...

Page 24: ...cifications for mounting on a machine Tables Tbl 11 Tbl 12 and Tbl 13 and in Chapter 9 2 Specifications for mounting on the output side Table Tbl 14 If while checking the tightening torque you discove...

Page 25: ...rtup After the first 500 operating hours or 3 months Every 4 weeks Yearly Refreshment of holding brake X Visual inspection and cleaning X X X Checking the tightening torques X X X Tbl 8 Maintenance sc...

Page 26: ...ar teeth Loss of lubricant Lubricant quantity too high Wipe off discharged lubricant and continue to watch the gearbox Lubricant discharge should stop after a short time Seals not tight Consult our Cu...

Page 27: ...exceeded Check the construction plan Carry out a refreshment Acceleration times are not met Load is too high Check the dimensioning Power limiting active Check the controller parameters Position error...

Page 28: ...4 x 9 0 M8 12 9 37 3 Tbl 11 Specifications for mounting on a machine premo SP line Through holes in servo actuator housing of premo TP line Size Hole circle mm Quantity x diameter x mm For screw size...

Page 29: ...with ISO 6789 The settings are values rounded to usual commercial scale gradations or setting possibilities Use the exact values in this table to set your tools Type Size Hole circle mm Quantity x Thr...

Page 30: ...31 6 31 1 32 5 Ambient temperature u C 40 40 40 40 40 40 Max winding temperature max C 140 140 140 140 140 140 Heat transfer resistance Rth K W 1 19 0 94 0 98 0 81 0 71 0 54 Thermal time constants th...

Page 31: ...ing temperature max C 140 140 140 140 140 140 Heat transfer resistance Rth K W 1 19 0 94 0 98 0 81 0 71 0 54 Thermal time constants th min 12 0 15 7 13 0 17 4 24 0 33 2 Maximum power Pmax kW 0 90 1 88...

Page 32: ...ature 155 C Tbl 18 Technical specifications for resolver Hiperface absolute encoder Singleturn Ordering code PxG xxxx xxxxxxx xNxxxxxxx xxx Type SKS36S Operating voltage 7 12 V Interface Hiperface Num...

Page 33: ...fications of Hiperface DSL absolute encoder Singleturn Hiperface DSL absolute encoder Multiturn Ordering code PxG xxxx xxxxxxx xHxxxxxxx xxx Type EKM36 Operating voltage 7 12 V Interface Hiperface DSL...

Page 34: ...ifications of EnDat 2 1 absolute encoder Multiturn EnDat 2 2 absolute encoder Singleturn Ordering code PxG xxxx xxxxxxx xFxxxxxxx xxx Type ECN 1123 Operating voltage 3 6 14 V Interface Endat 2 2 EnDat...

Page 35: ...ns of DRIVE CLiQ absolute encoder Singleturn DRIVE CLiQ absolute encoder Multiturn Ordering code PxG xxxx xxxxxxx xDxxxxxxx xxx Type EQN 1336S Operating voltage 10 36 V Interface DRIVE CLiQ Number of...

Page 36: ...of Hiperface absolute encoder Multiturn compatible with Rockwell Hiperface DSL absolute encoder Singleturn compatible with Rockwell Ordering code PxG xxxx xxxxxxx xJxxxxxxx xxx Type EKS36 Operating v...

Page 37: ...urn revolutions SIL level Tbl 33 Technical specifications Heidenhain Incremental Type KTY 84 130 PT 1000 Ordering code PxG xxxx xxxxxxx xxKxxxxxx xxx PxG xxxx xxxxxxx xxTxxxxxx xxx Temperature C Resis...

Page 38: ...C STM 160 Ordering code PxG xxxx xxxxxxx xxPxxxxxx xxx Deactivation in case of fault Characteristic line in accordance with DIN 44081 44082 Temperature C Resistance ohm 140 20 250 140 155 250 550 155...

Page 39: ...d can result in the brake no longer reaching the specified holding torque or no longer closing For additional information about dynamic braking in emergency stop situations please contact our sales de...

Page 40: ...e optional Tbl 37 Design with resolver output pin assignment 1 Intercontec mounting socket series production 623 12 pin P contact pin 1mm View of plug side of actuator Pin Function 1 Cos S1 2 Cos low...

Page 41: ...3 Temp 4 Temp 5 SIN 6 REFSIN 7 Data 8 COS 9 n c 10 GND 11 n c 12 7 12 V Tbl 40 Option N and K signal pin assignment 1 Intercontec mounting socket series production 623 17 pin E contact pin 1mm View o...

Page 42: ...c 2 n c 3 data 4 n c 5 clock 6 n c 7 M Encoder 0V 8 n c 9 n c 10 P Encoder UP 11 n c 12 n c 13 data 14 clock 15 M Sense 0V Sense Sensor 0V 16 P Sense 5V Sense Sensor UP Tbl 42 Option F and W signal p...

Page 43: ...lug side of actuator Pin Function 1 U 2 V Earth conductor 4 Brake optional 5 Brake optional 6 W Tbl 44 Design with resolver and EnDat encoder output size 1 pin assignment 2 Intercontec mounting socket...

Page 44: ...2 A 3 data 4 n c 5 clock 6 n c 7 M Encoder 0V 8 Temp 9 Temp 10 P Encoder UP 11 B 12 B 13 data 14 clock 15 M Sense 0V Sense Sensor 0V 16 P Sense 5V Sense Sensor UP 17 n c Tbl 46 Option S and M signal p...

Page 45: ...uator Pin Function 1 Cos S1 2 Cos low S3 3 Sin S2 4 Sin low S4 5 n c 6 n c 7 Ref R1 8 Ref low R2 9 Screen 10 n c 11 n c 12 n c Tbl 48 Option R signal pin assignment 4 Intercontec mounting socket serie...

Page 46: ...et series production 623 17 pin E contact pin 1mm View of plug side of actuator Pin Function 1 A 2 A 3 data 4 n c 5 clock 6 n c 7 M Encoder 0V 8 n c 9 n c 10 P Encoder UP 11 B 12 B 13 data 14 clock 15...

Page 47: ...2 n c 3 data 4 n c 5 clock 6 n c 7 M Encoder 0V 8 n c 9 n c 10 P Encoder UP 11 n c 12 n c 13 data 14 clock 15 M Sense 0V Sense Sensor 0V 16 P Sense 5V Sense Sensor UP 17 n c Tbl 51 Option F and W sign...

Page 48: ...Function 1 SIN 2 SIN 3 COS 4 COS 5 Data 6 Data 7 n c 8 n c 9 n c 10 n c 11 9 VDC 12 Common 13 Temp 14 Temp 15 n c 16 n c 17 n c Tbl 53 Option E and V signal pin assignment 5 Intercontec mounting socke...

Page 49: ...w of plug side of actuator Pin Function 1 U 2 Earth conductor 3 W 4 V A Temp B Temp C Brake optional D Brake optional Tbl 55 Design with resolver and optical encoder output pin assignment 6 Interconte...

Page 50: ...ense 0V Sense Sensor 0V 5 n c 6 n c 7 P Encoder UP 8 clock 9 clock 10 M Encoder 0V 11 n c 12 B 13 B 14 data 15 A 16 A 17 data Tbl 57 Option S and M signal pin assignment 6 Intercontec mounting socket...

Page 51: ...4x1mm View of plug side of actuator Pin Function A Brake optional B Brake optional C Temp D Temp 1 W 2 Earth conductor 3 U 4 V Tbl 59 Design with optical encoder output pin assignment 8 Intercontec m...

Page 52: ...production 923 9 pin E contact pin 4x2mm 5x1mm View of plug side of actuator Pin Function A U B V C W D Earth conductor E GND DSL F Screen G Brake optional H Us DSL L Brake optional Tbl 61 Option G a...

Page 53: ...premo Revision 02 4022 D045530 Revision history Revision Date Comment Chapter 01 31 01 17 New version All 02 02 01 19 Product lines Safety information Technical specification Plug connection 2 3 5 9...

Page 54: ...XXXXXX 4022 D045530Revision 02 WITTENSTEIN alpha GmbH Walter Wittenstein Stra e 1 97999 Igersheim Germany Tel 49 7931 493 12900 info wittenstein de WITTENSTEIN one with the future www wittenstein alph...

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