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6

 

A. 

Motor \ Drive System

 

 

All motor \ drive components are easily removable and accessible by removing the motor from the motor  

 

 

support platform. 

 

 

1. 

Removing Motor and Coupler

 

 

 

a. 

Remove motor shroud.

 

 

 

b. 

Remove hex head motor mounting bolts.

 

 

 

c. 

Loosen the allen head set screw on the two-piece solid drive coupling.

 

 

 

d. 

Remove motor away from drum.

 

 

 

e. 

Remove coupler from shaft.

 

 

2. 

Steel and Fiber Gears: Inspection and Replacement

 

 

 

The machine is designed so that teeth will shear off of the fiber gear in order to prevent the  

 

 

 

motor from burning out due to sudden blockages.  It is recommended to keep a spare fiber gear  

 

 

 

in stock for immediate emergency service. 

 

 

 

a. 

Disconnect two-piece coupling from motor shaft.

 

 

 

b. 

Remove allen set screws and face plate from motor.

 

 

 

c. 

Visually inspect motor housing for damage to steel or fiber gears. Gears with any visible  

 

 

 

 

damage (such as broken or missing teeth) must be replaced.

 

 

 

d. 

Remove and replace faulty gear or gears.

 

 

 

e. 

Lightly grease gears with lithium grease.

 

 

 

f. 

Reassemble and remount coupling and motor.

 

 

3. 

Drum Alignment

 

 

 

a. 

Loosen but 

DON’T REMOVE

 the four bearing mounting bolts and motor mounting bolts.

 

 

 

b. 

Place golf balls in the slots between the ball guides in the front of the drum.  Rotate drum  

 

 

 

 

toward you, about 1⁄4 of the way.  Place golf balls in the slots in back of drum.  Rotate the  

 

 

 

 

drum away from you so that the balls are between the inner and outer drums.

 

 

 

c. 

Leave the balls in place and tighten the bearings and motor mounting bolts.  The drum is  

 

 

 

 

now horizontally aligned.  Make sure coupler set is level after tightening bolts.

 

 

 

d. 

Gently rotate the top of the drum toward the front of the machine. The drum should turn  

 

 

 

 

smoothly and evenly as balls travel between the lower guides and appear behind the drum.

 

 

 

e. 

If the balls bind or jam, or if the drum turns with uneven resistance, there are two   

 

 

 

 

probable causes:

 

 

 

 

1) 

Foreign matter caught between the guides.

 

 

 

 

 

Remove the drum. Rinse the lower drum with water.  This will eliminate any  

 

 

 

 

 

small debris or foreign bodies lodged in the tracks.

 

 

 

 

2) 

Vertical drum misalignment.

 

 

 

 

 

Shim under the pillow block bearings with 1/16” washers or sheet metal.  Apply  

 

 

 

 

 

one layer of shim at a time, rechecking the drum alignment after each layer, until  

 

 

 

 

 

the drum turns freely.  Excessive shim will interfere with proper ball 

 

 

 

 

 

clearance on top of the drum.

NOTE

Resistance in drum rotation can also be a result of binding in pillow block bearings.  Check by removing motor from 

the machine and turning drum by hand without balls in the slots.  Difficult rotation means bearings are binding and 

must be replaced.

 

 

Summary of Contents for 50G

Page 1: ...50G Washer Junior Super Manual Call 1 800 869 1800 or go online at www wittekgolf com to order ...

Page 2: ... Installation and Hook up 1 Select a working location with a Adequate working space recommended minimum of 50 square feet b A hard stable surface NOTE The machine may be used outdoors however DO NOT PLACE THE MACHINE DIRECTLY ON OPEN GROUND A HARD SURFACE SUCH AS A PIECE OF 3 4 PLYWOOD MUST BE KEPT BETWEEN THE MACHINE AND OPEN GROUND 2 It is not necessary that the machine be perfectly level The 50...

Page 3: ...sket is left on the ground c Turn the machine on using the ON OFF switch located on the end of the drive motor The machine should make a low humming sound motor drive shaft and drum should turn d Make certain that the vibrator motor is running and that the hopper is vibrating The vibrator motor ON OFF switch is located on the connecting wire between the vibrator motor and the drive motor e Place a...

Page 4: ...ill accelerate deterioration of rubber cleaning surfaces 11 Regularly remove the drum from washer to inspect for broken or cut balls large debris or other obstructions that may be lodged in the lower drum guides or drainage slot The pillow block bearings are designed with quick release pins to facilitate easy drum removal To remove the drum a Remove the quick release pins from each pillow block be...

Page 5: ... ball guides in the front of the drum Rotate drum toward you about 1 4 of the way Place golf balls in the slots in back of drum Rotate the drum away from you so that the balls are between the inner and outer drums c Leave the balls in place and tighten the bearings and motor mounting bolts The drum is now horizontally aligned Make sure coupler set is level after tightening bolts d Gently rotate th...

Page 6: ... and secure with tape Three wraps around the circumference of the drum will generally be enough e Wrap mark cut and tape the long textured liner to the drum in the same manner as the shim f Use a 7 64 or 1 8 drill bit Drill 9 holes each approximately 1 2 apart along one side of the liner seam Make sure than the holes are in the recesses between the ribs of the rubber Then drill 9 matching holes on...

Page 7: ... and one short piece of textured rubber that are mounted in the top half and the sheet metal screw necessary for mounting The 50G Jr has four strips a Cut trim and drill the top strips in the same manner as the bottom strips b Taper the ends of the new strips that line up to the entry and exit chutes to match the taper of the old ones c Install the new strips into the existing holes of the liners ...

Page 8: ...les in front of machine 6 Move drain pipe back into place 7 Reinstall support bracket onto washer frame Slide plate over drain pipe marker hole placements with a punch or a marker Drill holes with a 3 16 drill bit 8 Reinstall screws 9 Reinstall 1 1 4 ball valve E Replacing Rubber Latches Rubber latches are made of a durable flexible material designed to withstand abuse They may however eventually ...

Page 9: ...Clear machine and reset starter switch Realign drum Replace liners Remove and replace faulty gear s Change water Replace liners Check and repair electrical connec tions in motor Check replace hopper motor Clear drain Check replace ball valve PROBLEM PROBABLE CAUSE REMEDY G Ordering Replacement Parts WITTEK Ball Washers are designed for continuous use and are virtually indestructible However certai...

Page 10: ...Replacement 50G Drum with Rubber Liner M 73 43 50G Superwash Replacement Rubber Latch M 73 102 50G Superwash Motor Guard M 73 126 50G Superwash Liner Guide Set M 73387 2 50G Superwash Heater Coil Only Model 50G Junior Parts List 73173 1 4 H P Motor with Starter Switch and Heater Coil 73174 1 4 H P Motor no Switch 73175 Starter Switch with Heater Coil 73176 Vibrator Motor 73181 Fiber Gear for Motor...

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