Witt BDP2 Instruction Manual Download Page 16

 

 

Revision:  09/2014  

W 3552-6.02e.E 

Page 16 / 16              MWi 

 
 

Instruction manual 

BDP2 

It is not possible to state exact times for pushing out the refrigerant, because it is influenced by too many factors, 
e.g., the size of the BDP2, the refrigerant and the refrigerant oil, the actual viscosity and the temperature. 
The required time to push out the content can be determined by, e.g., observing the side glass at the BDP2 outlet 
and adjust the time accordingly. 

 
The next cycle should not be started right after finishing to push out the content (see 6.6). 
 

In addition, please adhere to the previously made recommendations in section 11. of this instructions. 
 

13.6. 

HEATING ELEMENT 

 
At evaporation temperatures below t

0

< -30°C an additional heating element is required. It should be installed accord-

ing to the manufacturer’s installation requirements. 
 

14. 

TROUBLE SHOOTING 

 

 

Symptom 

Possible cause/corrective action 

 
14.1 

BDP2 DOES NOT FILL WITH LIQUID 

Valve in the supply line is closed 

Open the valve 

Gas trapped in the supply line 

Check valve position and slope of the supply line 

Lack of refrigerant 

Check level in the surge drum, investigate cause 
for insufficient charge  

Internal piston stuck in upper position 

Check solenoid valve in the hot gas line, eliminate 
contamination inside the BDP2 

Incoming liquid too viscous 

Check installation of trace heater 

Orifice (hole in the internal piston) is blocked 

Clean the orifice, see 12.2 and 12.4 

14.2

 

CYCLE DOES NOT WORK

 

Not sufficient hot gas pressure 

Open the regulating valve of the hot gas line 
(e.g. the top service valve on the high side float 
regulator)  

Solenoid valve in the hot gas line does not open 

Check solenoid valve and its control 

Liquid in the hot gas line 

See chapter 6.4  

BDP2 connections mistaken (wrong way round) 

See chapter 8. , incorrect installation 

Liquid discharge at too high pressure 

Check hot gas line, heat exchanger and filter for 
possible blockages  

BDP2 does not fill with liquid 

See above 14.1 

14.3

 

CONTINUOUS LIQUID DISCHARGE

 

Connection point for the oil return at  too low pressure   See chapter 6.7  
Check valve is not working properly 

see 12.3, or replace check valve 

14.4 

INTERNAL PISTON STUCK IN UPPER POSITION 

Orifice of the valve mechanic blocked 

See chapter 12.2 

Internal contamination prevents proper piston movement 

Dis-assemble BDP2 and clean the internal parts 

14.5 

TOO MUCH OR NOT ENOUGH RETURNED OIL

 

Incorrect positioning of the supply connection 

See chapter 6.1 & 6.2 

Number of cycles not correct 

Check and adapt to requirements 

Oil concentration not adequate 

Check and adapt to requirements 

There is no oil in the supply line 

See chapter 6.1 & 6.2 

Control of the hot gas solenoid valve not correct 

Check and adapt to requirements 

14.6 

OPTIONAL LEVEL SWITCH DOES NOT ACTIVATE   

 

level switch is damaged 

See instructions of the manufacturer 

 

Heating element is damaged 

See instructions of the manufacturer 

 

Summary of Contents for BDP2

Page 1: ...ring pro tection clothing and safety glasses ATEX The BDP2 without optional level sensor has no ignition sources and therefore it does not meet the definition of devices according to the ATEX Directive 94 9 EC The basis for this is an risk assessment of ignition sources ac cording EN 13463 1 chapter 5 2 Even during possible occurring malfunctions there are no own potential ignition sources present...

Page 2: ... DWR WITT oil fine filter ÖF G1 4 Level switch or Level switch with heating element t0 30 C no ATEX approval 5 TECHNICAL DATA 5 1 PRESSURE TEMPERATURE RANGE max permissible pressure Ps at t0 100 max permissible pressure Ps at t0 75 Test pressure PT BDP2 25 bar 1 00 bar to 25 00 bar between 10 C and 75 C 1 00 bar to 18 75 bar between 10 C and 60 C 41 00 bar BDP2 40 bar 1 00 bar to 40 00 bar between...

Page 3: ...003002 25 bar KW Art Nr 3552 002101 25 bar KW Art Nr 3552 002102 BDP2 38 BDP2 03 to BDP2 38 25 bar Part no 3552 002003 25 bar 40 bar Part no 3552 003003 40 bar 25 bar KW Art Nr 3552 002103 Hot gas connection Oil discharge Hot gas connection Hot gas connection Oil discharge Oil discharge Required diameter for installation D 206 Optional level switch Optional Level switch Optional level switch Oil i...

Page 4: ...0 SS G1 II for installation to a Including threaded Including threaded different brand valve connection G1 connectionG1 25 bar Part no 6435 AF0F01 Part no 4111 AA8MJA Part no 4111 AA8MKA 40 bar Part no 6435 AF0F01 Part no 4111 AA8MJD Part no 4111 AA8MKD Adapter with gas equalization line Level switch incl adapter O Ring Part no 3552 000009 25 bar 40 bar Part no 3552 005010 25 bar 40 bar Level swit...

Page 5: ...ative Check valve 1 bar Part no 3552 000043 O ring Neopren 19 x 4 70SH KW O Ring LT170 19x4 70 SH Art Nr 5632 1A9AHK Gasket 10 18x2 Centellen Art Nr 6434 ACOD00 Gasket 80 100x2 Centellen Art Nr 3552 000006 O ring Neopren 75 87x2 62 70SH O ring Neopren 28x5 70SH KW O ring LT170 28x5 70 SH Optional level switch Heating element for level switch Part no 4651 140601 Check valve 3 bar Part no 3552 00004...

Page 6: ...ter evaporation of the remaining liquid refrigerant should be equivalent to the amount that is carried over from the compressor passing the oil separator In common systems operated with synthetic refrigerants the amount of oil dissolved in the refrig erant is approximately 3 miscibility gap should be considered 6 2 REFRIGERANT OIL MIXTURE SUPPLY Oil respective refrigerant oil mixture must enter th...

Page 7: ...en evaporated before returned to the compressor The heating capacity should be adequately selected such that any liquid refrigerant is completely evaporated Sufficient time for evaporating should also be con sidered when an optional level senor is used to control the cycle WITT flow through evaporator DWR or small oil collectors heated electrically or with hot gas are proven for this purpose see s...

Page 8: ... In systems with synthetic refrigerants the control cycle has to be adjusted depending on the operation time and may need up to 10 cycles per hour depending on the oil carry over of the compressor When operating an ammonia system a small BDP2 is normally suitable with 1 to 6 cycles per day If the refrigeration heat pump system is operated with only one compressor or multiple compressors with one o...

Page 9: ...l control Tapping Point A Hot gas supply through regulating valve EE3 or EE6 and Hot gas solenoid valve DN3 at oil separator Tapping Point B Hot gas supply through regulating valve EE3 or EE6 and Hot gas solenoid valve DN3 at WITT high side float regulator HR or HS DWR heat exchanger WITT DWR if required with oil filter X return position piston compressor Y return position screw compressor ...

Page 10: ...ake sure the cylinder screws are tightened again with a torque of 56 Nm Before installation the G1 threaded ring of the BDP2 should be turned all the way down The threaded ring together with the O ring acts as a stuffing box screw connection When the BDP2 is entirely screwed into the existing G1 connection the BDP2 should be positioned and sealed with the threaded ring O ring Therefore the threade...

Page 11: ... sure any dirt is flushed out off the system It is recommended to wait until the oil of the compressor has been changed for the first time to make sure most of the dirt is removed Check that the max allowable pressure is not exceeded see data plate the pressure in the BDP2 housing cannot increase more than 3 bar above the lowest possible pressure in the compressor suction line particularly during ...

Page 12: ...ring re assembly all gaskets should be replaced Besides the following recommended test there is no further work required 12 1 FUNCTION CONTROL During operation the proper functioning of the internal piston mechanical valve can be recognized when the piston moves down Due to the internal damping it is not easy to recognize when the piston is moving up A side glass behind the BDP2 is recommended to ...

Page 13: ...DP2 from the G1 coupling 12 5 CLEANING THE BDP2 To clean the BDP2 it is sufficient to take the valve head off by unscrewing the container Then it is possible to re move any dirt by blowing out with air or rinsing the internals 12 5 1 DISASSEMBLY OF THE VALVE MECHANISM In case the valve mechanism should be pushed out e g when cleaning the BDP2 it is important to first remove the circlip at the bott...

Page 14: ...cessful inspection and cleaning the check valve can be re assembled Check the system for tightness see 12 5 1 13 OPTIONAL LEVEL SWITCH no ATEX approval 13 1 SCOPE OF SUPPLY DIMENSIONS There are two options available standard level switch for BDP2 and for operating temperatures below 30 C level switch for BDP2 with heating element The scope of supply includes level switch including connector plug H...

Page 15: ...self sealing 3 Screw the level switch into the adapter 4 Fit the o ring on to the adapter 5 Insert the level switch with adapter and o ring in the intended tap hole of the BDP2 6 Start up the BDP2 13 5 START UP When starting up the BDP2 with level switch it is necessary to check that the time to push out the content is suffi cient see also 6 9 The time required to push out the content is determine...

Page 16: ... Orifice hole in the internal piston is blocked Clean the orifice see 12 2 and 12 4 14 2 CYCLE DOES NOT WORK Not sufficient hot gas pressure Open the regulating valve of the hot gas line e g the top service valve on the high side float regulator Solenoid valve in the hot gas line does not open Check solenoid valve and its control Liquid in the hot gas line See chapter 6 4 BDP2 connections mistaken...

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