Winnebago Voyage 2005 User Manual Download

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January 2005

132000-05-005

EMERGENCY INFORMATION

YOUR WINNEBAGO INDUSTRIES DEALER

Name ____________________________________________________________________________

Address __________________________________________________________________________

_________________________________________________________________________________

Contact Person _____________________________________________________________________

Phone ____________________________________________________________________________

CHASSIS DEALER/SERVICE CENTER

Name ____________________________________________________________________________

Address __________________________________________________________________________

_________________________________________________________________________________

Contact Person _____________________________________________________________________

Phone ____________________________________________________________________________

INSURANCE POLICY

Company _________________________________________________________________________

Policy Number _____________________________________________________________________

Phone ____________________________________________________________________________

OWNER’S NAME

STREET ADDRESS

CITY AND STATE (OR PROVINCE IN CANADA)

MOTOR HOME SERIAL NUMBER

VEHICLE CHASSIS IDENTIFICATION NO. (VIN)

DATE OF DELIVERY TO FIRST RETAIL PURCHASER

VEHICLE MILEAGE AT TIME OF DELIVERY

SELLING DEALER NAME AND ADDRESS

Summary of Contents for Voyage 2005

Page 1: ..._____________________________________________________________________ _________________________________________________________________________________ Contact Person _____________________________________________________________________ Phone ____________________________________________________________________________ INSURANCE POLICY Company _______________________________________________________...

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Page 3: ... the vehicle subject to warranty which is found to be defective in material or workmanship will be repaired or replaced at Winnebago Industries option upon notice of the defect without charge to the customer for parts or labor While any Winnebago Industries motor home dealer can perform warranty service we recommend you return to the dealership that sold you your vehicle If you are touring or have...

Page 4: ...s Inc reserves the right to make changes in design and changes or improvements upon its products without imposing any obligation upon itself to install the same upon its products theretofore manufactured NEW YORK If your motor home has been repaired three or more times for the same nonconformity defect or condition or if your motor home has been out of service by reason of repair for twenty one da...

Page 5: ...rgency Section Five Dash Auto Section Six Appliances Equipment Section Seven Heating Air Conditioning Section Eight LP Gas System Section Nine Electrical System Section Ten Plumbing Systems Section Eleven Entertainment Section Twelve Furniture Softgoods Section Thirteen Slideout Room Section Fourteen Care Maintenance Section Fifteen Chassis ...

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Page 7: ...ing to fabrication and installation of tanks and compartments TANK CAPACITIES Chassis Fuel Tank All Models 75 gal LP Gas Tank Model 31W 18 gal 23 gal w c Models 33V 35A 35D 36M 38J 23 gal 28 gal w c Fresh Water Tank Model 31W 76 gal Model 33V 35D 80 gal Model 36M 73 gal Model 35A 81 gal Model 38J 82 gal Water Heater Standard 6 gal Optional 10 gal Black Water Sewage Holding Tank Model 31W Toilet La...

Page 8: ...eight 6 8 6 8 6 8 6 8 6 8 6 8 Exterior Height 12 3 12 2 12 3 12 2 12 4 12 3 Exterior Storage cu ft 85 2 82 0 112 0 90 4 121 3 118 1 Ford GCWR lbs 26 000 26 000 _ _ _ 26 000 26 000 26 000 _ _ _ GVWR lbs 20 500 20 500 _ _ _ 20 500 20 500 22 000 _ _ _ GAWR Front lbs 7 000 7 000 _ _ _ 7 000 7 000 7 500 _ _ _ GAWR Rear lbs 13 500 13 500 _ _ _ 13 500 13 500 14 500 _ _ _ Workhorse GCWR lbs 26 000 26 000 ...

Page 9: ...e optional Because of Win nebago Industries continuous program of prod uct improvement it is possible that recent product changes and information may not be included The instructions included in this man ual are intended as a guide and in no way extend the responsibilities of Winnebago Industries beyond the standard written warranty as pre sented in this manual Please read this operator s manual c...

Page 10: ...VERY INSPECTION This motor home has been thoroughly inspected before shipment Your dealer is responsible for performing a complete pre deliv ery inspection of the chassis and all motor home components As a part of the pre delivery inspection proce dure the dealer is responsible for road testing the motor home noting and correcting any prob lems before delivery FRONT AXLE TIRE ALIGNMENT We recommen...

Page 11: ...uality maintenance and any other assistance that you may require during your ownership of this vehicle If you need warranty repairs while traveling you may take your motor home to any authorized Winnebago or Itasca dealership and request their assistance See the dealership directory in your Owner InfoCase WARRANTY Your new vehicle is covered by a factory warranty against defects in material and wo...

Page 12: ...ed to meet handling and safety require ments When replacing any of the rims on your vehicle always replace with a rim that meets these specifications 8 Cold Inflation Pressure Inflation pressures at Gross Axle Weight Ratings recommended while Cold for the tires originally equipped on your vehicle These pressure levels must be maintained to assure proper handling safety and fuel economy 9 Rear Axle...

Page 13: ...any other traffic situation where a constant speed cannot be maintained Use care when accelerating or decelerating on a slippery surface Abrupt speed changes can cause skidding and loss of control Driving through water deep enough to wet the brakes may affect stopping distance or cause the vehicle to pull to one side Check brake operation in a safe area to be sure they have not been affected Never...

Page 14: ... alarm and condition of the battery If the alarm begins to beep every few seconds the battery may be weak and needs replacement Press the TEST button to be sure before replacing the bat tery If the alarm sounds the battery may still be okay If the alarm still beeps every few seconds check the smoke detector also The low battery warning beep is similar on many alarm devices so the origin of this el...

Page 15: ...proper charge at least once a month in accordance with National Fire Protec tion Association NFPA recommendations as stated on the label If the charge is insufficient the fire extin guisher must be replaced SMOKE ALARM Your motor home is equipped with a smoke alarm located on the ceiling in the galley area This alarm meets U L Standard 217 and NFPA Standard 74 for operation of smoke detection devi...

Page 16: ... master keys and can un lock your coach for you if needed SEATS The driver and co pilot seats may be indepen dently adjusted to suit individual preference The seats may be swiveled to provide easy en trance and exit The swivel feature also allows the seats on most models to be turned toward the living area for additional seating while the unit is parked Front Seats 6 Way Power Driver Seat Optional...

Page 17: ...ted Grasp each part of the belt assembly and push tongue into buckle Adjust to a snug fit by pulling the loose end away from the tongue To Release Press button in center of buckle and slide tongue out of buckle Lap Shoulder Belts Fastening Hold the belt just behind the tongue using the hand nearest to the door Next bring the belt across the body and insert the tongue into the buckle until the latc...

Page 18: ...ortion of a lap shoulder belt According to acci dent statistics children are also safer when prop erly restrained in rear seating positions than in front seating positions A child seat tether anchor loop is located in the floor of the coach directly behind a forward fac ing dinette seat When purchasing a child restraint system 1 Look for the label certifying that it meets all applicable safety sta...

Page 19: ...g ca pacity of a single axle system as measured at the tire to ground interfaces This is the total weight a given axle is capable of carrying Each axle has its own rating Have your vehicle weighed to determine the proper load distribution for your vehicle Also distribute cargo side to side so the weight on each tire or dual set does not exceed one half of the GAWR for either axle For example if th...

Page 20: ...an compare these weights to the weight ratings listed on your Vehicle Certification Label to use as a guideline for future loading limits and weight distribution The gross weight of the vehicle should not exceed the Gross Vehicle Weight Rating GVWR specified on the Vehicle Certification Label see section 2 The front and rear axle weight also should not exceed the corresponding Axle Weight Rating s...

Page 21: ...itch Load from a Towed Vehicle or carrier box must also be counted on the Rear GAWR and subtracted from the rear axle cargo capacity Be aware that hitch load can affect handling characteristics The more weight on the hitch the lighter the front end will feel at the steering wheel ROOF LOADING The roof is capable of carrying some light weight articles while the vehicle is in motion A roof mounted l...

Page 22: ...imply dropped shut or closing force is applied only to the center of the door MOUNTAIN DRIVING Special techniques must be used when driving in mountainous or hilly country Climbing A Hill The transmission will automatically down shift as needed to climb most hills If the hill is long or very steep however you may need to manually shift to a lower gear to keep the trans mission from repeatedly upsh...

Page 23: ...inside the coach PREPARING VEHICLE FOR STORAGE Properly preparing your vehicle for storage will lessen the possibility of damage to your ve hicle Prepare the motor home for vacancy just as you would if you were leaving your house for an extended period Clean and Prep Coach for Storage 1 Turn off the LP gas tank 2 Turn the furnace thermostat switch on the bottom of the thermostat to OFF 3 Remove al...

Page 24: ...few gallons of water to the fresh water tank and check for leaks especially at junc tions Also make sure all hangers and sup ports are securely in place Sanitize the water system as outlined under Disinfecting the Fresh Water System in Plumbing Section 7 Check operation of all faucets to be sure faucet washers have not hardened during storage 8 Check sealing valve in the toilet for proper operatio...

Page 25: ... Because of the size and weight of this vehicle and its tires and the possible complications in volved in tire changing we strongly advise ob taining professional road service to change a flat tire whenever possible However if an emergen cy requires you to change the tire yourself please exercise extreme caution and read all tire chang ing information in the chassis manufacturer s op erating guide...

Page 26: ...er reason to suspect an extreme engine overheating condition pull the vehicle over to the roadside as soon as it is safe to do so stop the engine and get all passen gers out of the vehicle For information on what to do in case of over heating consult your chassis operating guide Do not attempt to push start this vehi cle Damage to the transmission or other parts of the vehicle could occur Operatin...

Page 27: ...fety when the vehicle must be stopped on the side of the roadway and presents a possible haz ard to other motorists When the flasher is on it serves as a warning to the other drivers to ap proach and overtake your vehicle with caution The front directional signals and the taillights will flash intermittently when the flashers are in operation The hazard warning flashers will not operate when the s...

Page 28: ...rades The grade brake has a built in self protection feature that will not allow the transmission to downshift at high speeds which could damage the transmission or engine if downshifted CRUISE CONTROL The electronic speed control cruise allows you to maintain a steady speed and relieve driv ing strain while traveling long distances See your chassis operator manual for com plete instructions and p...

Page 29: ...oling or ventilation are required closes all air dampers and turns fan off Defrost Fan Switch The two speed defrost fans are intended to as sist the automotive windshield defroster system in clearing fog and frost in cold weather or humid conditions The middle position on the switch is OFF BATTERY BOOST SWITCH This switch can be used to provide emergency starting power from the motor home auxiliar...

Page 30: ... Use the remote to display data on the Sony rearview monitor screen CB RADIO WIRING Your coach is pre wired for CB radio installa tion The wires are located beneath the dash to the left of the steering wheel Look for a pair of wires yellow and white with connectors and flag labels suspended from the wiring harness Be sure to read the wire labels before install ing a CB radio The labels contain imp...

Page 31: ... precautions technical information and instructions for manu al operation if automatic functions fail The leveling system control panel is located on the driver s side dash panel NOTE When parking at an uneven site always park the front of the motor home to the downhill side This allows you to level by raising the front end rather than the rear Since only the rear wheels are locked while in PARK r...

Page 32: ...ic functions fail NOTE When parking at an uneven site always park the front of the motor home to the downhill side This allows you to level by raising the front end rather than the rear Since only the rear wheels are locked while in PARK raising either one or both of the rear wheels off the ground could allow the vehicle to roll off the jacks NOTE The leveling system should be cycled once a month ...

Page 33: ...nexpectedly forward or back ward off the jacks This could cause severe injury or death Holding a control switch in the extend or retract position for a time period longer than neces sary to fully extend or retract the hydraulic cylinders can cause overheating and damage to the pump motor as well as the electri cal components Do not use the leveler as an emer gency brake They are not designed for a...

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Page 35: ...o an evaporator where it creates cold temperatures through evaporation Leveling Always park the vehicle on a level location when operating the refrigerator while parked Operating the refrigerator off level for longer than 1 hour can result in a form of vapor lock that could permanently damage the refrigerator Normal vehicle leveling to provide comfort for the occupants is generally satisfactory fo...

Page 36: ...erator and freezer temperature during both gas and electric operation eliminating the need to reset each time a different power source is selected Press and hold the TEMP SET button to select the desired temperature setting The temperature settings are shown in the form of a number A in the display window with the highest number indicating the coldest setting Start Up Instructions Auto Mode When t...

Page 37: ...indow The alarm and code will remain on until the operating controls are turned OFF and then ON again If the gas does not ignite after several attempts check the input gas supply or consult with your dealer or an authorized service center A different mode of operation may be selected by pressing and holding the MODE but ton The refrigerator will not switch to the new operating mode until the MODE ...

Page 38: ... to a 110V AC source and switch the refrigerator to AUTO AC electric mode The ice maker motor runs on 110 volt current only 2 Connect the coach to an external city water source or leave water pump switch on con tinuously to provide a constant water supply 3 Be sure the ice bin is in place and the ice maker s automatic shut off arm wire is in the down automatic position If the arm is up the ice mak...

Page 39: ...torage 1 Close all drain valves 2 Turn the water supply on 3 Be sure the ice bin is in place and the auto matic shutoff arm is down 4 Let the refrigerator cool down to ice making temperature Remember this can take up to 24 hours 5 Let the ice maker cycle and dump the first batch of ice REFRIGERATOR SERVICE ACCESS COMPARTMENT Exterior The exterior refrigerator service compartment allows access to t...

Page 40: ...top for comfort heating Danger of asphyxiation is greater when these appliances are used for long periods of time Lighting Range Top Burners 1 Rotate the Top Burner IGNITOR knob clockwise in direction of Lite arrows to provide ignition spark at burners 2 While rotating the IGNITOR knob turn the desired Burner Knob to the LITE position 3 When the burner lights release the Ignitor knob and turn the ...

Page 41: ...es except broil BR Shut Down Instructions When you are done using the oven turn the knob to Pilot On position not Off The Pilot On position will turn off the main oven burner but leave the oven pilot burning The Off position will shut down the pilot light so you would have to relight it before using the oven again Turn the knob to the Off position and close the main LP tank supply valve to shut th...

Page 42: ...witch See Section 9 Electrical Systems for genera tor start up and shut down instructions Generator Hourmeter See Section 9 Electrical Systems for genera tor hourmeter information Water and Holding Tank Levels Press and hold the Levels Test switch to show approximate level on the monitor lights The approximate water levels are measured by sets of electronic sensors on the sides of the tanks so the...

Page 43: ...r Push the Levels Test button to check the level of charge voltage in the 12 volt coach bat tery The colored segments red yellow and green will light from the bottom up to the amount of charge the battery contains Green good or adequate charge Yellow marginal charge Red battery needs charging before use To get an accurate reading 1 Both the chassis engine and the auxiliary generator engine must be...

Page 44: ... Turn on the Water Heater electric element switch The shore line must be connected or the generator running for electric operation For LP Gas Operation Press the Water Heater switch on the Monitor Panel The Pilot Out light will glow for about 10 15 seconds then it will go out The Heater On indicator will remain lit If the Pilot Out light comes on during LP operation it means that the burner has go...

Page 45: ... wait five seconds and turn switch back on This will restart the ignition cycle The first start up of the water heater after it has not been used for a long time may require several ignition cycles before all the air is purged from the gas lines and gas begins to flow If the burner will not come on check the fol lowing items before calling for service 1 Is the switch turned on 2 Does the LP tank h...

Page 46: ... heater while driving The engine cool ing system must also be cold before opening the pressure temperature relief valve See Motor Aid for more information Water Heater By Pass Valve Your coach is equipped with a water heater by pass valve for easier winterization of water lines using RV antifreeze The valve is located in the water pump compartment MOTOR AID WATER HEATER The motor aid uses heat fro...

Page 47: ...ch can result in wind noise If the window will not open after three or more full turns of the knob the glass may be stuck to the sealing gasket Go to the outside of the coach and gently free the glass with your fingers A pe riodic light dusting of talcum powder on the gas ket should prevent this from recurring SLIDER WINDOWS Horizontal Slider Windows Swing the latch handle straight out from the wi...

Page 48: ...SECTION 6 APPLIANCES EQUIPMENT 6 14 Vertical Window Catches ...

Page 49: ...rm If this happens provide adequate ventilation of the smoke to avoid a nui sance smoke alarm at this time We do not recommend removing the smoke alarm battery If it were inadvertently left disconnected the smoke alarm would be inoperative To Shut Down 1 Slide thermostat system switch OFF 2 Close LP tank valve Further Information Please see the furnace operating instructions provided in your Owner...

Page 50: ...g The display will show current room temperature HEAT PUMP Optional Your coach may be equipped with an air source heat pump built into the central air condi tioning system Because the heat pump operates on electricity it provides economical heat inside your coach and helps reduce the use of LP gas for heating in cooler weather A heat pump can be thought of as an air con ditioner running in reverse...

Page 51: ...thly for dirt build up and replaced as needed The air filter is a foam type and can be washed and reused It is located in the return air grille on the ceiling DUCTED ROOF AIR CONDITIONING SYSTEM The furnace thermostat also controls ducted roof air conditioner operation when the thermo stat switch is placed in cool position NOTE The thermostat is equipped with a re placeable 2 Amp fuse located on t...

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Page 53: ...g the fuel tank or LP tank Never smoke while refilling vehicle fuel tank or LP gas tank Avoid inhaling exhaust gases produced by burned gasoline diesel fuel or LP gas in items such as the range chassis engine gen erator engine refrigerator furnace and water heater They contain carbon monoxide which is an odorless colorless and poisonous gas Do not bring or store LP gas containers gas oline or othe...

Page 54: ...t house electrical load center breaker panel Because the LP gas alarm is connected direct ly to the auxiliary battery it is always drawing a small amount of current Even though this current draw is slight it could drain the coach battery during storage periods when the house battery will not be charged regularly by the engine or shoreline Turn the Aux Batt switch OFF to avoid current drain during ...

Page 55: ...to connect natural gas to the LP gas system Have the entire LP gas system inspected for possible leaks and missing or damaged parts at each tank filling Also inspect before and after each trip and any time trouble is sus pected Turn the LP supply valve off when not using the LP gas system Never use a wrench to tighten the tank supply valve It is designed to close leak tight by hand If a wrench is ...

Page 56: ...he filling attendant uses the 80 overflow valve when filling the tank A tank should never be filled above 80 level to allow for vaporization and liquid expansion Do not place LP gas containers inside the vehicle LP gas containers are equipped with safety devices which relieve excessive pressure by dis charging gas to the atmosphere Do not place LP gas containers gaso line or other flammable liquid...

Page 57: ...o reduce moisture but some times only a fraction of an ounce entering the tank can cause problems To help avoid the possibility of freeze up always keep tank control valve is closed when not in use even when tank is empty to prevent moisture from collecting on the inside If regulator freeze up should occur you may attempt to thaw the regulator using a light bulb DO NOT USE AN OPEN FLAME OR HEAT LA...

Page 58: ...he liquid gas to vaporize as fast as it is needed As the temperature becomes colder it is increasingly harder for the liquid LP gas to vaporize At the same time the demand for LP to produce heat in creases to the point where the system cannot maintain production The only solution to this problem is to reduce the consumption of gas where possible Adjust ing the temperature on the gas electric refri...

Page 59: ...loading electrical circuits Re place fuses or circuit breakers with those of the same size and amperage rating only Nev er use a higher rated fuse or breaker Use caution when handling or working near electrical storage batteries Always remove jewelry and wear protective clothing and eye covering Avoid creating sparks 110 VOLT AC SYSTEM The 110 volt system operates from an outside 110 volt utility ...

Page 60: ...p service pole using an adaptor If your coach is equipped with standard 30 amp system you cannot connect to a 50 amp service Do not use adapters to connect 30 amp systems to a 50 amp ser vice or you may cause an overload on electrical system components A flip down hatch in the compartment floor lets you route the power cord through a passage in the bottom of the compartment so you can shut the com...

Page 61: ...ers to allow you to run both roof units at the same time on a 30 amp shoreline connection Please read your Energy Management System Owners Guide for important information on run ning both air conditioner units at the same time This guide will also explain how this system operates under several conditions whether 20 amp 30 amp or 50 amp connections With 30 amp or optional 50 amp systems only POWER ...

Page 62: ...g period Then reset the breaker by moving the switch to Off and back to On If the breaker continually trips and no equipment is running have the system checked for a short in the wiring or the appli ances NOTE See 12 Volt fuse panel in 12 Volt DC sys tem elsewhere in this section Further Information Refer to the converter manufacturer s infor mation provided in your Owner InfoCase for ad ditional ...

Page 63: ... reduce total load Also inspect the converter unit to make sure ven tilation is not obstructed 110 VOLT RECEPTACLES OUTLETS A number of standard AC electrical outlets are provided throughout the coach for connecting small appliances such as televisions radios toasters etc An outdoor outlet is also located on the outside of the coach near the entrance door GROUND FAULT CIRCUIT INTERRUPTER Exterior ...

Page 64: ... Monitor Panel The generator starter circuit does not rely on the automotive battery so the switch will operate whether the ignition switch is on or off See generator manufacturer s operating information for specific instructions Reduce all electrical loads Shut off lights fans appliances etc If the generator has not been run for two weeks or more you may need to prime the fuel system before attem...

Page 65: ...will not enter your vehicle 4 Do not operate the generator engine when parked if vegetation snow buildings vehi cles or any other object can deflect the exhaust under or into the vehicle Check auxiliary generator oil level frequently during periods of use Refer to the generator manufacturer s information in your Owner Info Case for specific recommendations Continuous generator overloading can caus...

Page 66: ...a circuit is over loaded or a short developed in any part of the system a breaker will shut down that circuit If this happens turn off all affected lights or appli ances and reset the breaker A label on the panel states the amperage rat ing and circuit protected for each breaker The House 12 Volt Breaker Panel is located behind the small cabinet door near the galley or below the refrigerator Typic...

Page 67: ...y Boost Switch in Section 5 The house batteries are automatically charged by the engine alternator while the engine is run ning House Battery Storage The batteries are also located in the battery compartment with the chassis batteries See Chassis Battery Storage for access instruc tions BATTERY STORAGE AND MAINTENANCE Lead acid type batteries are electro chemical devices for storing and releasing ...

Page 68: ...a water solution Rinse with clear water NOTE Make sure vent caps are on securely to prevent baking soda solution from enter ing the battery and contaminating the electrolyte fluid Clean and tighten battery terminals and have the specific gravity checked at least once a year Every two months or more often in hot weather check the battery fluid level Fill to approximately 3 8 inch above the plates D...

Page 69: ...e radio sta tion memory circuitry for example Although the solar panel system can help to extend battery life the coach shoreline should be plugged in routinely to top off the batteries We also recommend following regular battery inspection and maintenance especially in cold weather See Battery Maintenance in this section ELECTRIC ENTRANCE STEP The power switch for the electric entrance step is lo...

Page 70: ...campsite or whenever people are going to be entering and exiting the vehicle frequently Automatic Retraction Feature The coach is equipped with a step retraction feature that retracts the step automatically when the Ignition Switch key is turned to either the On or Start position regardless of whether the Step Power Switch is On or Off This feature is intend ed to prevent injury or damage which ma...

Page 71: ...e coach 5 Be sure to turn the tank fill valve to the CITY FILL position in order to use the water demand pump If the valve is left in Water Tank Fill position the pump will run continu ously without delivering water to faucets The Water Tank Fill position is only for pres sure filling the water tank from the city water hose connection WATER PUMP When your coach is not connected to a city water sup...

Page 72: ... compartment See Section 6 While the switch is in the ON position the pump will automatical ly supply water pressure as it is needed It is rec ommended that the pump switch be turned off whenever you are away from the vehicle or not using the water system A slow leak in a faucet could drain the water system and discharge the coach battery Initial Water Line Priming 1 Make sure that all water drain...

Page 73: ...chlorine can be detected in the water discharged Do not forget the hot water taps 3 Allow the system to stand at least 4 hours when disinfecting with 50 ppm residual chlorine If a shorter time period is desired then a 100 ppm chlorine concentration should be permitted to stand in the system for at least 1 hour 4 Drain and flush with fresh water Models not equipped with Gravity Water Fill Follow th...

Page 74: ...entering the pump and filling the storage tank NOTE Always keep the tank fill valve turned to CITY FILL unless you are filling the tank If this valve is open while using the city water the water will keep flowing into the tank and out the gravity fill tube Also when using the water demand pump the pump will not be able to deliv er water to faucets and it will run contin uously while turned on To D...

Page 75: ...e counterclockwise about a quarter turn and pull it down and out of the filter head Insert a new water filter cartridge up into the filter head as far as possible and turn it clock wise a quarter turn Lower valve handle to lock filter and restore water flow See Winterizing Procedure EXTERIOR SHOWER The exterior auxiliary shower is located in the water center compartment This feature allows you to ...

Page 76: ...Do not allow cleaners to set in the bowl for long periods of time to avoid dam aging the seals Do not use caustic or abra sive cleaners because it may damage the plastic surfaces 2 Dump and rinse holding tank 3 Add odor control chemical in amount speci fied after cleaning and every few days during use 4 Remove the water line from the base of the toilet and clean the screen 5 If the flush valve bec...

Page 77: ... It is advisable to add an odor control chemi cal to the sewage holding tank These chemi cals are available at most R V stores NOTE We recommend that you dump all hold ing tanks before traveling to avoid carry ing unnecessary weight Flushing your Black Water Holding Tank The black water holding tank is equipped with an internal spray head that allows you to rinse the inside of the tank with a show...

Page 78: ...ts and stops will aid in the process Then reconnect the hose and drain in the normal manner UTILITY LIGHT A lamp is located up on the left sidewall to provide light in the utility hook up area The switch is located inside the shoreline compartment on the left side of the coach WATER DRAIN VALVES The water drain valves are used to drain water from the water tank and the water supply lines when prep...

Page 79: ...osal site Drain the sewage tank first so the following waste water can rinse any waste solids from the dump outlet and sewer hose C Close dump valves and refit the dust cap onto the drain outlet 2 Level the motor home and drain the entire plumbing system as described in the follow ing steps 3 Then turn on Wash Station Shower Head and lay shower head on ground to drain any water left in shower line...

Page 80: ...operate until you are done draining all fau cets and toilet 7 Open all faucets and shower head valves including exterior shower 8 Operate the toilet flush pedal and hold until water stops flowing in the toilet Then turn water pump switch OFF 9 Turn off the water heater power switch before draining the water heater tank to avoid damage to the heating element Drain the water heater by removing the p...

Page 81: ...outlet Your drainage and fresh water systems are now totally winterized Do not add automotive antifreeze or caustic chemicals such as bleach or laundry deter gents into the toilet bowl or holding tanks Although these products may have a deodor izing effect they may damage plastic and rubber parts in the system NOTE As an alternative to totally draining the plumbing system you may winter ize tanks ...

Page 82: ...p them from dropping down behind the machine 2 Set the machine to fill on regular cycle and WARM wash 3 Turn the machine On for a few minutes so it can take in any water left in the hoses Lift the hoses at this time to be sure no water is trapped in low spots of the hose 4 Turn the machine off 5 Advance the wash time to SPIN cycle and turn the machine On to pump out as much water as possible 6 Tur...

Page 83: ...nge radio stations or CD selections without taking your eyes off the road or hands off the wheel See the RV Radio owners guide in your Owner InfoCase for remote control instructions An additional hand held remote allows these same conveniences for the passenger The hand held radio remote is in your Owner InfoCase Radio Power Switch The radio power switch lets you connect the dash radio to the coac...

Page 84: ...CR Components Each component has a set of buttons that lets you select which source you want to get the pic ture signal from whether cable TV roof antenna digital satellite dish VCR DVD or whatever equipment you have connected to the AUX input You will notice the VCR button group has no VCR button That s because it wouldn t work for the VCR to get a picture signal from itself There are three compo...

Page 85: ...elector Panel To Watch Satellite TV Dish Press SAT button on MAIN TV section of Video Selector Panel TV ANTENNA The TV antenna on your motor home can be easily raised rotated a full 360 and lowered from inside the vehicle by simply turning a crank or rotating knob A built in signal amplifier de signed to strengthen signals is controlled by a power switch built into the TV jack assembly The signal ...

Page 86: ...e mounted in various lo cations throughout the coach Some of these wall plates are not readily visible and may be in one of the following locations In the optional entertainment center on the outside of the coach In the bedroom TV cabinet Checking Amplifier Performance The TV signals available to an RV are entirely dependent on its location in relation to the trans mitter Signals may vary from str...

Page 87: ... a digital satellite system DSS if your coach was not factory equipped with one Hookup jacks are located in the left or right front overhead com partment depending on model See your autho rized Winnebago Industries dealer for proper installation and sealing of roof mounted compo nents CABLE TV SATELLITE AND PHONE HOOK UPS Input The cable television portable satellite dish and telephone input conne...

Page 88: ... radio CD player and convenient TV hook ups for your outside listening or viewing plea sure TWO WAY RADIOS Optional If your coach is equipped with the available two way radios the built in charger station is located near the entrance door Please read the manufacturer s operating in formation Entertainment Center ...

Page 89: ... mechanism Hoop Chair Base The hoop base of lounge swivel glider is mounted to the floor with a clamp as shown The clamp knob can be unscrewed and removed to allow you to position the chair as you desire in the living area of the coach TABLE AND CHAIRS Optional The dinette table can be expanded with a leaf when needed The pull out leaf is concealed in a pocket beneath the sidewall end of the table...

Page 90: ...ing chairs beneath bed and secure dinette chairs with retainer strap provided as shown SLEEPING FACILITIES Dinette Bed Conversion Dinette to Bed 1 Lift the seats and remove the seat support bumpers to allow the seats to lie flush for use as a bed Do not lose bumpers because you must refit them when reverting back to dinette seat configuration Be sure all loose items are secured or stored properly ...

Page 91: ...om the wall support bracket by lifting the end of the table Then lower the table to rest on the cleats attached to each dinette bench 4 Arrange dinette cushions to cover bed area Bed to Dinette 1 Replace the table onto the wall support and lower the table leg 2 Make sure that the table leg is secured into the floor support bracket and the leg brace is locked Rest EasyTM Multi Position Lounge ...

Page 92: ...h when pulled out completely and must be unlatched to push back in when stowing the footrest Tip for power users If you have the foot rest section unlatched and positioned against the seat cushion it will move out with the lounge when you press the recline switch When you return to upright position you can hook your heels over the front edge of the footrest section and pull it back with you Then w...

Page 93: ...er or separately See Section 14 Care Maintenance for ad justments and care QUARTZ WALL CLOCK To Replace Battery The clock is mounted in a socket on the face of the cabinet Carefully remove the clock from the socket by rotating to the left counterclockwise as shown After replacing the battery simply place the clock back into the socket with 12 at the 9 o clock position and rotate upright To not rec...

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Page 95: ...t prevent extension of the room The travel strap is located on the floor near the front of the slideout room To Release Pull the strap buckle outward and up to re lease tension on strap Pull a short length of the excess strap back through the buckle to provide sufficient slack Unhook the strap end from the brackets on the floor and wall edge Store strap in loca tion of your choice Under the couch ...

Page 96: ... retracted To Retract the Slideout Room See Operation Safety Precautions before pro ceeding To retract the room press and hold the IN button To stop the room during operation release the button When the room has retracted completely it will stop automatically Keep all persons clear of the slideout room and moving parts while extend ing or retracting Do not occupy the slideout room while it is bein...

Page 97: ...raction method or the fully manual method Both methods listed below are intended as a means to retract the room to pre pare the coach for travel to the nearest authorized Service Center To retract the room after an error is detected you override the synchronization programming and operate the room in the Manual Mode Manual Mode Manual Mode lets you individually move the two room arms by pressing t...

Page 98: ...ost effective way to retract the room using a single person is to crank one side ahead of the other than crank the other side in walk the room in Troubleshooting Problems Extending the Room Set the Park Brake if the red Park Brake light flashes while pressing the Extend button If an error is detected the green LED on the left side of the control panel will blink an error code If an error code appe...

Page 99: ...l Mode and corresponding Front and Rear Actuator locations Front Actuator Retract In button Rear Actuator Extend Out button See your dealer for service of the slideout system before using again Further Information See the DigiSync Slideout Room operating guide included in your Owner InfoCase for fur ther instructions and troubleshooting informa tion General Slideout Care Wipe outer seals occasiona...

Page 100: ...d the room or damage to the coach will result The travel strap is intended only to restrict movement of the slideout room while the vehicle is in motion They are not designed to withstand the force exerted by the hydraulic extension mechanism and will not prevent extension of the room The travel strap is located on the floor near the front of the slideout room To Release Pull the strap buckle outw...

Page 101: ...he hydrau lic leveling system to lean the coach and drain off any excess water possibly remaining on the roof before retracting Lean the coach slightly to the left driver s side as shown by raising both right side jacks to let excess water flow away from the rooftop weatherseal and toward the outside of the slide out roof Keep all persons clear of the slideout room and moving parts while extend in...

Page 102: ...ect the fuse If the batteries and fuses are okay there may be a failure in the hydraulic system or electri cal system Step 1 Relieve Hydraulic Line Pressure Open the hydraulic pump slideout solenoid valves to release hydraulic line pressure and let fluid bypass into the fluid reservoir The pump is located under the entrance step NOTE The hydraulic pump is equipped with two types of hydraulic solen...

Page 103: ... mounting plates of the slideout room as shown These plates are located at both ends of the room inside the StoreMoreTM compart ment doors Remove the locking pin from the crank in bolt shafts as shown before trying to turn the bolts After removing the pin locks fit the lug wrench socket onto the bolt head and begin cranking clockwise slowly a few turns then alternate to the other side for a few tu...

Page 104: ... the bedroom slideout for the push in pro cedure Bedroom Slideout Emergency Push In Procedure Open the slideout hydraulic line valves on the pump to relieve hydraulic line pressure See Step 1 under Slide Out Room Emer gency Crank In on previous page DO NOT OPEN THE JACK VALVES ON THE RESERVOIR SIDE OF THE PUMP These regulate the coach leveling jacks Apply a steady inward pressure of approxi mately...

Page 105: ...eather filler cap before removing The oil level should be between the two marks on the breather cap dipstick shown in the following illustration NOTE The breather cap is located on the top side of the power unit reservoir IMPORTANT Prior to removing the breather cap either to check the oil level or to use the 1 4 nut driver clean any debris from the top of the reservoir before returning the breath...

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Page 107: ... floor It will support the weight of an average adult should it become necessary to repair the roof or roof mounted components It is not recommended however that very large or heavy objects be carried on the roof while the ve hicle is in motion See Section 3 for roof loading specifications Always have damage to the roof area repaired immediately Damaged or detached sealant around the vents air con...

Page 108: ...the finish begins to look dull or discolored it may need to be cleaned with a polishing or cleaning compound NOTE If you use a polish or a cleaning com pound that does not contain a wax pre servative we recommend reapplying a coat of hard wax after cleaning or pol ishing the finish Care of Stripes and Decals The pressure sensitive decals on your coach require very little maintenance They should be...

Page 109: ...n detract from the appearance and shorten the life of carpet and fabrics Carpet Care Cleaning See the carpet manufacturer s Carpet Care Guide in your Owner InfoCase It includes detailed information on cleaning soils and removing stains from the fine carpet in your coach Upholstery Some fabrics used in this motor home may contain fire retardant and lightfastness additives which can be damaged by us...

Page 110: ...mage the surface of the vinyl Draperies Curtains and Bedspreads These items may be woven from a variety of fabrics We recommend that these be profession ally dry cleaned only A five percent shrinkage may occur when you have these items dry cleaned CARE OF CEILING FABRIC While using your coach your ceiling fabric may become soiled and require spot cleaning from time to time The following informatio...

Page 111: ...e cleaned with a soft cloth and a good quality wood finish cleaning product Vinyl simulated wood Plus Wood surfaces may be cleaned with a mild water based cleaner Type of Stain Cleaning Agent How to Remove Mustard Ketchup Coffee Chocolate Tea Chewing Gum Oil Grease Tar Asphalt Wax Rust Dirt Lipstick Nail Polish Shoe Polish Crayon Marker indelible Ink Ballpoint Pen Pencil Lead Graphite Vomit Urine ...

Page 112: ...The galley sink has been designed and engi neered to resist scratches and should not stain un der normal household use if used properly To keep this product looking brand new and shiny we recommend that you take a few easy precau tions Do Not use abrasive cleaners or scouring powders Use of an abrasive cleanser will dull or damage the surface of this product and could leave scratches We recommend ...

Page 113: ... or they are too tight and are difficult to raise and lower To tighten the tension simply wrap the lower end of the guide cords on each side of the shade a few turns around the spools at the lower corners of the blinds To loosen the tension unwrap the guide cords from the spools one turn at a time until desired tension is achieved Preserving Shape The pleated blinds are made using high quali ty ma...

Page 114: ...ct 3 Carbon Monoxide Alarm test operation Sect 3 LP Gas Alarm test operation Sect 8 replace battery if needed Appliances See Section 6 Water Heater See water heater manufacturer s maintenance guide Inspect clean exterior vent Refrigerator Refrigerator maintenance guide Inspect and clean exterior vent drip tray drain tube Furnace See furnace manufacturer s maintenance guide Inspect clean exterior v...

Page 115: ...GFI Receptacles Generator See Section 9 Visually inspect Generator and Compartment Check condition of generator and compartment for damage for fluid leaks Also check that the generator exhaust system is in proper condition with no leaks or damage See generator manufacturer s maintenance guide Plumbing System See Section 10 Sanitize plumbing system Winterize plumbing system Clean water pump straine...

Page 116: ...See Section 14 Inspect see Sect 14 for proper inspection technique Replace Frame Chassis See Section 15 Follow Chassis manufacturer s maintenance guide Refer to Chassis Owner s Manual Inspect Hitch Receiver if towing Tires Check adjust air pressure Check tread wear Check front end alignment and adjust if needed Miscellaneous Lubricate locks hinges latches A s N e c e s s a r y E v e r y Y e a r E ...

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Page 119: ...over Remove the drawer to expose the wing nut fasteners that hold the tray to the motor cover Insert the supplied hex wrench into the hole in the rear top or edge of the engine cover Turn the hex wrench to the left counter clockwise to unlatch NOTE There may be a screw at each front lower corner Lift the rear end of the cover upward and pull the cover from the opening To reinstall the cover positi...

Page 120: ...he vehicle to pull to the right or left Have your dealer inspect your vehicle s suspen sion and steering components periodically for misalignment or wear Out of balance tires will not roll smoothly and can lead to annoying vibrations and uneven tread wear such as cupping and flat spots Tires may need to be balanced if uneven wear is detected or if ride comfort decreases noticeably See your chassis...

Page 121: ...fuses with those of the same amperage size See chassis guide for fuse application table MAINTENANCE Do not remove the radiator cap while engine and radiator are still hot Always check cool ant level visually at the see through coolant reservoir Never get beneath a vehicle that is held up by a jack only Do not mix different construction types of tires on the vehicle such as radial bias or belt ed t...

Page 122: ...rs as GVWR not to exceed 2 000 lbs Class 2 trailers as GVWR over 2 000 lbs and not to exceed 3 500 lbs GVWR Class 3 trailers as GVWR over 3 500 lbs and not to exceed 5 000 lbs GVWR Class 4 trailers as GVWR over 5 000 lbs and not to exceed 10 000 lbs GVWR Hitches are to be permanently marked with Maximum trailer GVWR to be drawn and Maximum vertical tongue weight to be im posed The SAE standard doe...

Page 123: ...tion 9 TRAILER WIRING CONNECTOR Ford Your coach is pre wired for trailer or car tow ing lights with a 6 pin socket on the rear bumper The connector plug is supplied in the coach parts package provided to you by your dealer when you took delivery of the vehicle The diagram shows proper connection of trailer or tow vehicle wiring to the coach light system We recommend connections be made by a qualif...

Page 124: ...SECTION 15 CHASSIS 15 6 NOTE On Ford chassis these turn signal con nection also include a brake light func tion TM Tail lights GD Ground LT Left turn RT Right turn S Brake lights A Backup lights ...

Page 125: ...ld Restraints 3 6 Coach Leveling Systems 5 5 Coach Maintenance Chart 14 8 Comfort Controls 5 2 Compact Disc Changer 11 2 Connecting the Power Cord 9 2 Countertop Surfaces 14 6 Cruise Control 5 2 D Day Nighter Pleated Blind Care Maintenance 14 7 Day Nighter Pleated Blinds 12 5 DC AC Electrical Voltage Inverter 9 8 Digital Satellite Television System 11 4 Dinette Chairs 12 2 Dinette Bed Conversion 1...

Page 126: ...2 Preparing Vehicle for Storage 3 11 Pressure Temperature P T Relief Valve 6 11 Q Quartz Wall Clock 12 5 R Radio Power Switch 11 1 Radio In Dash 11 1 Radio Two Way 11 6 Range and Oven 6 6 Range and Refrigerator 14 6 Range Hood 6 7 Rearview Monitor System 5 3 Recovery Towing 4 1 Refilling LP Tank 8 4 Refrigerator 6 1 Refrigerator Service Access Compartment 6 5 Regulator Pressure 8 5 Removal from St...

Page 127: ...cle Certification Label 2 4 Video Selector System 11 2 Vinyl Fabrics 14 4 Vinyl Wallboard 14 6 W Warranty 2 3 Washer Dryer Winterizing 10 12 Washer Dryer 6 9 Waste Water System Holding Tanks 10 6 Water Drain Valves 10 8 Water Heater By Pass Valve 6 12 Water Pump 10 1 Water Pump Switch 10 2 Water Purifier Filter System 10 4 Water Stains 14 5 Waxing and Polishing 14 2 Weighing Your Vehicle 3 7 Windo...

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Winnebago Voyage 2005, User Manual

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