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TABLE OF CONTENTS

5 - DASH / AUT

O

Rev. 0603060911

September 2006

Part No. 132000-25-006

Copyright 2006 Winnebago Industries, Inc. All rights reserved.

1 – SPECIFICATIONS

Tank Capacities ................................................................................................................................. 1-1
Body and Chassis Specifications ...................................................................................................... 1-2

2 – INTRODUCTION

About This Manual ........................................................................................................................... 2-1
Messages Used In This Manual  ........................................................................................................ 2-1
Chassis Operating Guide  .................................................................................................................. 2-2
Owner InfoCase  ................................................................................................................................ 2-2
Options and Equipment .................................................................................................................... 2-2
Pre-Delivery Inspection  .................................................................................................................... 2-2
Front Axle Tire Alignment  ............................................................................................................... 2-2
Before Driving  .................................................................................................................................. 2-3
Service and Assistance ...................................................................................................................... 2-3
Warranty  ........................................................................................................................................... 2-3
Reporting Safety Defects .................................................................................................................. 2-3
Vehicle Certification Label ............................................................................................................... 2-4

3 – GETTING TO KNOW YOUR MOTORHOME

General Warnings  ............................................................................................................................. 3-1
Driving .............................................................................................................................................. 3-1
Formaldehyde Information ............................................................................................................... 3-1
Carbon Monoxide Warning .............................................................................................................. 3-1
Carbon Monoxide Alarm .................................................................................................................. 3-2
Emergency Exits ............................................................................................................................... 3-2
Fire Extinguisher ............................................................................................................................... 3-3
Smoke Alarm .................................................................................................................................... 3-4
Keys .................................................................................................................................................. 3-4
Seats .................................................................................................................................................. 3-4
Seat Belts  .......................................................................................................................................... 3-5
Child restraints .................................................................................................................................. 3-6
Mirrors – Exterior ............................................................................................................................. 3-7
Loading the Vehicle .......................................................................................................................... 3-7
Roof Loading  .................................................................................................................................... 3-9
Tool and Ladder storage ................................................................................................................... 3-9
Storage Compartment Doors  .......................................................................................................... 3-10
Mountain Driving ........................................................................................................................... 3-10
Effects of Prolonged Occupancy  .................................................................................................... 3-11
Humidity and Condensation  ........................................................................................................... 3-11
Prparing Vehicle for Storage  .......................................................................................................... 3-11
Removal From Storage ................................................................................................................... 3-12

Summary of Contents for Chalet 27CR2006

Page 1: ...Service and Assistance 2 3 Warranty 2 3 Reporting Safety Defects 2 3 Vehicle Certification Label 2 4 3 GETTING TO KNOW YOUR MOTORHOME General Warnings 3 1 Driving 3 1 Formaldehyde Information 3 1 Car...

Page 2: ...Leveling Systems 5 4 6 APPLIANCES AND EQUIPMENT Refrigerator 6 1 Refrigerator Service Access Compartment 6 3 Range and Oven 6 3 Microwave Oven 6 5 Range Hood 6 5 Systems Monitor Panel 6 6 Water Heate...

Page 3: ...SYSTEMS Fresh Water System 10 1 Water Pump 10 1 Disinfecting Fresh Water Systems on Recreation Vehicles 10 2 External Water Supply City Water 10 3 Shower Hose Vacuum Breaker 10 4 Exterior Shower Wash...

Page 4: ...l Wallboard 14 6 Tables and Countertops 14 6 Galley Sink 14 6 Range and Refrigerator 14 6 Bathroom 14 6 Doors and Windows 14 7 Day Nighter Blinds Adjustment and Care 14 7 Coach Maintenance Chart 14 8...

Page 5: ..._____________________________________________________ ________________________________________________________________________________ Contact Person __________________________________________________...

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Page 7: ...cal damage or failure to properly maintain sealants is not covered by this warranty WINNEBAGO INDUSTRIES RESPONSIBILITY Any part of the vehicle subject to warranty which is found to be defective in ma...

Page 8: ...ion 198 a of the General Business Law of the State of New York requires you to provide written notice by certified mail return receipt requested to Winnebago Industries or its authorized dealer before...

Page 9: ...d compartments TANK CAPACITIES Chassis Fuel Tank Model 27CR 40 gal Model 29RR 75 gal Model 30BR 75 gal Model 33LR 75 gal Model 34AR 75 gal Model 35NR 75 gal LP Gas Tank All Models 18 gal 23 gal w c Wa...

Page 10: ...2 105 8 118 4 TBD 120 2 Interior Height 6 8 6 8 6 8 6 8 6 8 6 8 Interior Width 8 1 2 8 1 2 8 1 2 8 1 2 8 1 2 8 1 2 Ford GCWR lbs 26 000 26 000 26 000 26 000 26 000 GVWR lbs 18 000 18 000 18 000 20 500...

Page 11: ...be optional Because of Winnebago Industries continuous program of product improvement it is possible that recent product changes and information may not be included The instructions included in this m...

Page 12: ...d floorplans so accessories and components may differ slightly between models Some equipment described in this manual may not apply to your coach PRE DELIVERY INSPECTION This motor home has been thoro...

Page 13: ...your motor home When it comes to service remember that your dealer knows your vehicle best and is interested in your satisfaction Your dealer will provide quality maintenance and any other assistance...

Page 14: ...Suitable Rim Choice Wheel rims recommended to meet handling and safety requirements When replacing any of the rims onyourvehicle alwaysreplacewitharimthat meets these specifications 8 Cold Inflation...

Page 15: ...roads winding roads in heavy traffic or in any other traffic situation where a constant speed cannot be maintained Use care when accelerating or decelerating on a slippery surface Abrupt speed change...

Page 16: ...detect toxic carbon monoxide gas fumes resulting from incomplete combustion of fuel It will detect CO gas from any combustion source such as the furnace gas range oven water heater refrigerator chass...

Page 17: ...become thoroughly familiar with the operating instructions displayed on the side of the fire extinguisher or in the information supplied in your Owner InfoCase We also recommend that you inspect the...

Page 18: ...locksmith can provide you with duplicate keys or modify the locks SEATS The driver and co pilot seats may be independently adjusted to suit individual preference To move the seat forward or backward...

Page 19: ...l protection of the safety belt never let more than one person use the same safety belt at any one time and do not let the safety belts become damaged by pinching them in the doors or in the seat mech...

Page 20: ...an help reduce the chance or severity of personal injury to a child in an accident or during a sudden maneuver Children may be injured in an accident if they are not seated in a child restraint which...

Page 21: ...your motor home Storeorsecurealllooseitemsinsidethemotor home before traveling Possible over looked items such as canned goods or small appliancesonthecountertop cookingpanson the range or free standi...

Page 22: ...nal fee for weighing a vehicle Weighing There is typically a scale operator to direct you but the basic routine is to take three separate weights front axle whole vehicle and rear axle You will first...

Page 23: ...et on that axle For example on the rear axle if the left side weighs more than the right fill the left tires to the pressure required for that weight then fill the right tires to the same pressure as...

Page 24: ...feel a loud click when the latches engage properly The high density gaskets used on the exterior storage compartments are designed to provide a more positive seal against dust and weather Sometimes t...

Page 25: ...entilation may increase use of the furnace but it will greatly reduce the condensation inside the coach Minimize Moisture Released Inside The Coach Run the range hood fan while cooking and open a bath...

Page 26: ...REMOVAL FROM STORAGE 1 Completely air out the motor home 2 Have the entire LP gas system checked for leaks 3 Check window operation 4 Check cabinet and door hinges Lubricate with penetrating oil if ne...

Page 27: ...with an accurate tire gauge Emergency Road Service Because of the size and weight of this vehicle and its tires and the possible complications involved in tire changing we strongly advise obtaining p...

Page 28: ...hicle by hot wiring ENGINE OVERHEAT If you see or hear steam escaping from the engine compartment or have any other reason to suspect an extreme engine overheating condition pull the vehicle over to t...

Page 29: ...r is on it serves as a warning to the other drivers to approach and overtake your vehicle with caution The front directional signals and the taillights will flash intermittently when the flashers are...

Page 30: ...nly Vent Directs outside air through dash vents Incoming air temperature can be adjusted using temp control knob although cooling is limited to a few degrees above ambient outside air temperature Floo...

Page 31: ...ing this full featured radio audio system Radio Power Switch The radio power switch lets you connect the dash radio to the coach batteries with the ignition switch turned off for listening while parke...

Page 32: ...ecessary to use all of the leveling jacks however to stabilize the vehicle all jacks should be extended to contact the ground NOTE To prevent improper operation of the leveling system which could resu...

Page 33: ...jacks This could cause severe injury or death Holding a control switch in the extend or retract position for a time period longer than necessary to fully extend or retract the hydraulic cylinders can...

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Page 35: ...then carried to the finned condenser where it liquefies The liquid then flows to an evaporator where it creates cold temperatures through evaporation Leveling Before operating the refrigerator when t...

Page 36: ...rce AUTO Mode or revert to a stand by mode in which the GAS indicator flashes The indicator continues to flash until the refrigerator is turned OFF and then ON If the gas does not ignite after several...

Page 37: ...rtment allows access to the rear of the refrigerator for inspection maintenance and service To Open 1 Use a screwdriver or coin to turn the latch knobs to the vertical position as shown 2 Remove the d...

Page 38: ...Pilot NOTE If range has not been operated for a long period of time a longer waiting period for ignition of the pilot may be necessary due to air in the gas line 1 Be sure all valves are in the OFF Po...

Page 39: ...t light so you would have to relight it before using the oven again Turn the knob to the Off position and close the main LP tank supply valve to shut the pilot light down while the vehicle is in motio...

Page 40: ...r panel For example if the fluid level is 1 2 below the FULL sensor the monitor will show the level to be only 2 3 even though the tank is nearly full If the fluid level is below the 1 3 sensor the mo...

Page 41: ...on longer than 15 seconds place switch in Off position and wait 5 minutes 3 Repeat step one 4 If heater fails to operate due to high water temperature the heater will go into a lockout condition Pilo...

Page 42: ...supply before switching the water heater on Manually operate the pressure temperature relief valve at least once a year Water Heater By Pass Valve Your coach may be equipped with a water heater by pas...

Page 43: ...mediately upon arriving at a site or even while driving if needed The motor aid also increases the capacity of the engine cooling system allowing the engine to run cooler under many conditions Motor A...

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Page 45: ...l then try steps 2 4 again If it still will not light after three attempts go to Shut Down steps and contact your dealer or a local RV service center To Shut Down 1 Slide thermostat switch to OFF posi...

Page 46: ...Air Conditioning 7 2 Class A THERMOSTAT OPERATION The following chart shows the system functions with the Heat Cool thermostat Disregard references to heat functions when using the Cool Only thermosta...

Page 47: ...ic heat mode If the inside temperature is 5 degrees or more below the thermostat set point both the heat pump and the furnace will run initially to bring the interior temperature up to the set point a...

Page 48: ...can cause the air conditioner unit to shut down particularly in high humidity conditions All cooling functions controlling to setpoint have a short cycle protection time delay of 3 minutes There will...

Page 49: ...gulator Before opening the supply valve check to be sure all controls for gas appliances are in the Off or Pilot Off position If this step is not performed LP gas could accumulate inside the motor hom...

Page 50: ...gas within the vehicle quickly and carefully perform the procedures listed LP GAS ALARM Your coach is equipped with an LP gas detector which sounds an alarm if an unsafe amount of LP gas is present in...

Page 51: ...d Your LP Gas Detector in the Owner InfoCase for further instructions on nuisance alarms and care and testing of the LP gas detector SAFE USE OF THE LP GAS SYSTEM The LP system is designed and built w...

Page 52: ...esigned to run on propane only we recommend that you request straight propane only Butane burns about 30 percent hotter than propane and can overheat some appliances particularly refrigerators and cau...

Page 53: ...tments WARNING DO NOT FILL CONTAINER TO MORE THAN 80 PERCENT OF CAPACITY Make sure the motor home is level when filling It is possible to accidentally overfill the tank if the vehicle is unlevel with...

Page 54: ...o cause problems have your LP gas dealer inject a small amount of dry methyl alcohol in your tank approximately one ounce to 20 pounds or one pint to 100 gallons to help guard against regulator freeze...

Page 55: ...perates from the shoreline cord connected to an outside 110 volt utility service such as those at campgrounds or from the 110 volt generator When the shoreline cord is connected to an outside power so...

Page 56: ...ER Converter The power center changes 110 volt AC current from the auxiliary generator or the shoreline into 12 volt DC current for use by 12 volt equipment in the motor home Certain circuits however...

Page 57: ...t The thermal breaker will reset itself after a period of time and the lights and motors will again resume operation from power converter section If the breaker trips again shortly after reset take im...

Page 58: ...cuit by turning off the power to the protected outlets Should this occur unplug all the appliances on that circuit and press the reset button on the GFCI equipped outlet If the GFCI keeps tripping hav...

Page 59: ...starter switch on and hold until generator engine is running then release Let the generator engine stabilize and run smoothly before turning appliances or electrical equipment on Refer to the output s...

Page 60: ...ery and the 12 volt house auxiliary batteries The batteries are located beneath the interior entrance step Release the latch and lift the top of the step upward to remove Chassis Starting Battery The...

Page 61: ...that occur under the demanding conditions of a camping outing The house batteries are automatically charged by the engine alternator while the engine is running BATTERY ACCESS The batteries are locat...

Page 62: ...SE FUSES AND CIRCUIT BREAKERS All 12 volt circuits and equipment in the coach area of the motor home are protected by either a fuse panel or breaker panel When a circuit is overloaded or a short devel...

Page 63: ...the Aux Batt Switch off to avoid electrical arcing when attaching or detaching charger clamps NOTE We do not recommend leaving the shoreline plugged in continuously during storage periods because the...

Page 64: ...ttery cables or battery make sure all 12 volt equipment in the motor home is off and the power cord has been disconnected Be sure to replace the battery terminal boot back onto the positive terminal a...

Page 65: ...te or whenever people are going to be entering and exiting the vehicle frequently Automatic Retraction Feature The coach is equipped with a step retraction feature that retracts the step automatically...

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Page 67: ...ll opening and turn water supply on Tank is full when water flows from tank vent tube beneath coach The gravity fill tube is located behind a small lockable door on the left driver sidewall toward the...

Page 68: ...of water This will ensure that the water heater is filled with water 7 Check to be sure pump stops soon after all faucets have been closed 8 Pump is now ready for automatic operation Pump will start w...

Page 69: ...Source 1 Turn the demand pump switch to off 2 Attach a hose from the external water source to the city water connection in the utility compartment or on the left side of your vehicle 3 Turn on the ex...

Page 70: ...de the coach A water pump switch is located near the shower faucet for your convenience The wash station is located in the utility system compartment water center on the left side of the coach TOILET...

Page 71: ...after extended use it may be lubricated with a silicone spray Turn the water pump off and operate flushpedaltodrainwaterfromthetoiletbowl Spray silicone lubricant onto flush valve inside bowl and oper...

Page 72: ...ed to the dump outlet and be routed out the bottom of the compartment while the motor home is parked and connected to an on site sewage hook up When using a sewer hook up keep the dump valves closed u...

Page 73: ...ION 10 Plumbing Systems Class A 10 Plumbing Systems DRAIN DRAIN CLOSE CLOSE IN LINE VALVE LINE END VALVE Water Drain Valves typical Water Tank Drain Valve Typical Water Heater By Pass Valve Typical Be...

Page 74: ...the water tank under the bed Raise the bedboard and mattress at the foot of the bed to access See photo on previous page The valve and suction tube are located near the water tank under the bed Raise...

Page 75: ...water system compartment See photo on previous page Drain plug on outside of coach behind service door Use socket to remove drain plug 29R Beneath galley cabinet remove drawer on right hand side to ac...

Page 76: ...the following steps 3 Open all drain valves See the water system drain valve chart for locations on your model NOTE If your coach is equipped with a water purifier system you will need to remove the f...

Page 77: ...water is completely drained from toilet 9 Turn air pressure off and disconnect water purge adapters Recap the city water connection to avoid contamination by dirt or insects 10 Close all drain valves...

Page 78: ...The system features a diverter valve and suction tube in line between the tank and water pump to draw non toxic RV water system antifreeze into the water lines This feature is located near the water p...

Page 79: ...r valve handle so it points toward the water line to the pump as shown in the photo This will stop the flow from the suction tube and revert the tank line flow to the pump Replace the protective cap o...

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Page 81: ...e VCR button group has no VCR button That s because it wouldn t work for the VCR to get a picture signal from itself There are three component groups FRONT TV VCR DVD in Video Center TV2 in Bedroom or...

Page 82: ...with the circuit board connected directly to the antenna elements Power to operate the amplifier 12 volt DC is supplied through the downlead cable which also carries the TV signals to the TV set The p...

Page 83: ...system be checked out in an area known to have good TV reception To check the antenna amplifier raise the antenna select a TV channel and rotate the antenna for best picture Then turn off the amplifie...

Page 84: ...system completely before attempting any setups or adjustments Satellite System with Optional Video Control Center Press the SAT switch to connect the TV to the Satellite system The satellite system i...

Page 85: ...way radios the charger docking bay is located on a cabinet end near the entrance door for easy access as you head out the door Please read the manufacturer s operating information in your Owner InfoCa...

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Page 87: ...the coach is moving The glide lock is located behind the seat skirt on the rear side of the seat base mechanism Chair Base The hoop base of the lounge swivel glider is mounted to the floor with a clam...

Page 88: ...bracket by lifting the end of the table Then lower the table to rest on the cleats attached to each dinette bench 3 Arrange dinette cushions to cover bed area Bed to Dinette 1 Replace the table onto...

Page 89: ...See Section 14 Care Maintenance for adjustments and care QUARTZ WALL CLOCK To adjust the time or replace the battery the clock must be removed from its mounting socket on the wall The clock uses a sta...

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Page 91: ...y travel straps inside the coach If the slideout room has a couch or other furniture make sure no people or pets are seated on them until the room has been fully extended Travel Strap The travel strap...

Page 92: ...et 2 Check the outside of the coach to make sure that no obstacles exist between the outer wall flange and the outside sidewall of the coach 3 Make sure that there are no obstacles that could interfer...

Page 93: ...error is detected you override the synchronization programming and operate the room in the Manual Mode Manual Mode Manual Mode lets you individually move the two room arms by pressing the IN and OUT b...

Page 94: ...ead of the other The most effective way to retract the room using a single person is to crank one side ahead of the other than crank the other side in walk the room in Troubleshooting Problems Extendi...

Page 95: ...onding Front and Rear Actuator locations Front Actuator Retract In button Rear Actuator Extend Out button See your dealer for service of the slideout system before using again BEDROOM SLIDEOUT EMERGEN...

Page 96: ...foot out of the bed base at first but will be drawn into the bed base as the room is retracted This is a slow process that will take some time and quite a few turns of the wrench 6 As the room retrac...

Page 97: ...bstruction items at end of bed or behind the driver seat or in compartments Some items could be crushed or cause damage to floor covering or cabinets when the room is retracted See your authorized dea...

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Page 99: ...checkmoldings windows and exterior attachments for leak source if you notice water inside of unit ROOF The roof is made of Thermo Panel materials like the walls and floor It will support the weight of...

Page 100: ...place them immediately Waxing and Polishing When water will not bead up and roll off the finish of your freshly washed vehicle it s time to apply a new coat of wax to the finish Wax not only improves...

Page 101: ...high pressure wash sprays directly at the head lamp assemblies NOTE Because RV s are often parked for long periods we recommend that you check your headlights periodically for accumulated moisture If...

Page 102: ...ou have these items dry cleaned CARE OF CEILING FABRIC While using your coach your ceiling fabric may become soiled and require spot cleaning from time to time The following information is provided as...

Page 103: ...ter based cleaner and a soft cloth Do not use solvents on vinyl wood panels NOTE Many cabinetry and furniture items throughout this motor home are constructed either partially or completely of real ha...

Page 104: ...made for fiberglass acrylic or solid surface products Do Not use scouring pads steel wool Scotch Brite type scratch pads or any other abrasive scrubbers Wipe only with a soft cloth or sponge Always u...

Page 105: ...ise and lower To tighten the tension simply wrap the lower end of the guide cords on each side of the shade a few turns around the spools at the lower corners of the blinds To loosen the tension unwra...

Page 106: ...n Sect 3 Carbon Monoxide Alarm test operation Sect 3 LP Gas Alarm test operation Sect 8 replace battery if needed Appliances See Section 6 Water Heater See water heater manufacturer s maintenance guid...

Page 107: ...Meter Check battery fluid level connections Check 12V fuses 120V breakers Check GFI Receptacles Generator See Section 9 Visually inspect Generator and Compartment See generator manufacturer s mainten...

Page 108: ...nts See Section 14 Inspect see Sect 14 for proper inspection technique Replace Frame Chassis See Section 15 Follow Chassis manufacturer s maintenance guide Refer to Chassis Operating Guide Inspect Hit...

Page 109: ...ole in the rear top or edge of the engine cover Turn the hex wrench to the left counterclockwise to unlatch Lift the rear end of the cover upward and pull the cover from the opening To reinstall the c...

Page 110: ...pension parts or by incidents which happen during driving such as hitting a curb pothole or railroad track etc Improper alignment can cause tires to roll at an angle and wear unevenly It may also caus...

Page 111: ...able weight of the fully loaded vehicle Included are fuel water LP passengers cargo tools and optional equipment installed by the motor home manufacturer dealer or owner This value is found on the VIN...

Page 112: ...nstalled towing hitch on this coach is capable of pulling 5 000 lbs load max however the vertical tongue weight may vary according to chassis and model combinations Do not exceed either the GVWR the r...

Page 113: ...qualified auto electrical technician to avoid shorts or other malfunctions WARNING For safety towing and vehicle handling maintain proper trailer weight distribution The total weight of the motor hom...

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Page 115: ...t and Care 14 7 Day Nighter Pleated Blinds 12 2 DC AC Electrical Voltage Inverter 9 8 Digital Satellite Television System 11 4 Disinfecting Fresh Water Systems on Recreation Vehicles 10 2 Doors and Wi...

Page 116: ...Sealants 14 1 Seat Belts 3 5 Seats 3 4 Selecting LP Fuel Types 8 4 Service and Assistance 2 3 Shower Hose Vacuum Breaker 10 4 Sleeping Facilities 12 2 Slideout Room 13 1 Smoke Alarm 3 4 Storage Compar...

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