WinGD X82-B, Maintenance Manual

Page: 595 / 841

PROCEDURE
1 Attach the eye bolt (005, Figure 10-25 ) to the Injection control unit (003).
2 Attach the chain to the engine room crane and the eye bolt (005).
3 Make sure that the lip seal (002) is in position in the bottom of the ICU (003).
4 Remove the protection from the inlet port on the fuel rail (001).
5 Operate the engine room crane to get the ICU (003) into position above the inlet port in
the fuel rail (001).
6 NOTE: When you do this step, make sure that the dowel pins in the fuel rail (001)
engage with the holes in the ICU (003).
Lower the ICU (003) on to the fuel rail (001).
7 Remove the chain.
8 Remove the eye bolt (005).
9 Apply Never Seez NSBT8 to the threads of the six Allen screws (009).
10 Put the six Allen screws (009) in position.
11 Torque symmetrically the six Allen screws (009) to 55 Nm.
12 Put the three Allen screws (008) in position.
13 Torque symmetrically the three Allen screws (008) to 30 Nm.
14 Connect the electrical connections (007) to the rail valves (006).
Fig 10-25 Injection control unit - install
15 Remove the protection from the pipes and openings and the ICU.
16 Install the pipes (001, 002, 003, 004 and 005, Figure 10-26 ) to the ICU.
17 Connect the electrical connection to the fuel quantity sensor (006).
X82-B
AA00-5562-03AAA-720A-A
Maintenance Manual Injection control unit - install
Winterthur Gas & Diesel Ltd.
- 595 - Issue 001 2020-10