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Windsor TRACER FS, Operating Instructions Manual, Page: 38 / 39

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Windsor TRACER FS Operating Instructions Manual Download Page 38

MACHINE TROUBLESHOOTING

QTFSB  98351  04/25/03

 4-19

PROBLEM

.

CAUSE

SOLUTION

Excessive dusting

Dust skirts and seals worn,
damaged, not adjusted
properly

Replace or adjust skirts or seals.

Dust filter clogged or
damaged

Shake and clean or replace filter.

Vacuum hose damaged

Replace vacuum hose.

Vacuum fan not operated

Belt loose, broken or off pulley.

Poor sweeping

performance

Broom bristles worn

Replace brooms.

Brooms not adjusted
properly.

Adjust brooms.

Debris caught in broom
drive mechanism.

Free mechanism of debris.

Main broom drive failure

Belt loose, broken or off pulley.

Side broom drive failure

Check circuit breaker.  Check side broom motor
circuit.

Hopper dump door closed

Open dump door.

Hopper full

Empty hopper.

Hopper floor skirts worn,
damaged

Replace skirts.

Machine travels slowly

or not at all

Low battery charge

Charge batteries.

Parking brake set

Release parking brake.

Fuse blown

Replace fuse.

Controller overheated

Allow controller to cool.

Controller failure

See Propelling System Troubleshooting

Summary of Contents for TRACER FS

Page 1: ...MODEL TRACER FS Battery Version Operating Instructions 98351 11 01 03 F FLOOR SWEEPER Read these instructions before using the machine...

Page 2: ...___________________________ Phone Number _________________________________________________________________________________________ MODEL _______________________________________ DATE OF PURCHASE ______...

Page 3: ...9 Belts 4 11 Drive Wheel Chain 4 12 Skirts 4 13 Hopper 4 14 Brakes Tires 4 16 Hydraulic Schematic 4 17 Hydraulic Troubleshooting 4 17 Propelling Troubleshooting 4 18 Machine Troubleshooting 4 19 Serv...

Page 4: ...achine Troubleshooting Electrical Schematic The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF co...

Page 5: ...rcial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid c...

Page 6: ...information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE M...

Page 7: ...E These drawings indicate the location of safety labels on the Tracer FS If at any time the labels become illegible contact your Windsor representative for prompt replacement BATTERY CAUTION 80885 Loc...

Page 8: ...LOCATION QTFSB 98351 04 25 03 2 4 NOTE These drawings indicate the location of safety labels on the Tracer FS If at any time the labels become illegible contact your Windsor representative for prompt...

Page 9: ...mum Speed 10k hour Sweep Path 1200mm Main Broom 812mm Main Broom Diameter 355mm Side Broom 510mm Hopper Capacity 180 liters Hopper Dump 1520mm Dust Control 54ft2 5m2 pleated filter with exclusive cycl...

Page 10: ...E Rear Cover Latch F Main Broom Lever G Side Broom Lever H Filter Shaker Switch I Hopper Door Switch J Hopper Lift Switch K Hopper Safety Arm L Hour Meter M Battery Condition Meter N Light Switch O E...

Page 11: ...CONTROLS QTFSB 98351 05 17 03 3 3...

Page 12: ...k on a level surface turn the machine off and set the parking brake before leaving the machine and before servicing the machine D OPERATOR SEAT The operators seat position is adjustable To change posi...

Page 13: ...ushing the front half of the hopper door switch closes the hopper dump door Pushing the rear half of the switch opens the hopper dump door A beeper sounds when the door is in the closed position Sweep...

Page 14: ...the steering wheel The horn is activated by pressing on any area of the horn pad R KEY SWITCH The key switch controls the power for most machine functions To operate the machine turn the key clockwis...

Page 15: ...operly 2 Turn the key switch clockwise to the ON position 3 Drive the machine to the area where sweeping is to begin TO SWEEP Plan the sweeping pattern in advance For efficient operation the sweeping...

Page 16: ...ulling the main and side broom levers back to the rear locked position 3 Set the parking brake 4 Turn the key switch counterclockwise to the off position Remove the key STORING THE MACHINE When storin...

Page 17: ...ng the designated jack locations FOR SAFETY When servicing machine use hoist or jack of adequate capacity jack machine at designated jack locations only Block machine with jack stands when raised 5 Wh...

Page 18: ...he hopper by pressing and then releasing the rear half of the hopper door switch After dumping back the machine slowly away from the dumpster 5 Lower the hopper by pressing and holding the rear half o...

Page 19: ...QTFSB 98351 04 25 03 3 11 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 20: ...ill Keep plugs firmly in place at all times When servicing machine avoid contact with acid Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open whe...

Page 21: ...to bring up the level to the indicator ring If water level is to high before charging normal expansion of the electrolytes may cause and overflow resulting in loss of battery acid balance and damage...

Page 22: ...overfill reservoir Expansion of the hydraulic fluid when heated to the normal operating temperature can cause fluid to spill from the reservoir or cause damage to the component The oil in the reservo...

Page 23: ...The hydraulic filter keeps the machines hydraulic system clean to a level of 10 microns The hydraulic fluid filter is located just inside the left rear frame The filter should be changed every 500 ho...

Page 24: ...control pedal stop bolt 4 Locate the linkage rod beneath the directional control pedal 5 Adjusting the length of the linkage rod controls the pedal angle Shortening the linkage rod causes the pedal to...

Page 25: ...ar cover 3 Disconnect the batteries from the machine 4 Remove the drive motor dust cover 5 Locate the throttle and spring centering assembly 6 Disconnect the linkage rod from the throttle arm 7 With t...

Page 26: ...surface apply parking brake turn off the machine and remove key 2 Raise rear cover 3 Disconnect batteries from machine 4 Lower the main broom lever 5 Open the right side broom door 6 Remove the idler...

Page 27: ...9 Check the broom pattern again Repeat the procedure until the pattern is correct A Main Broom Pattern B 1 to 1 1 2 25 4 to 38 1mm NOTE If one end of the main broom pattern is more than 1 2 12 7mm wid...

Page 28: ...lert This feature tells the operator when it is time to replace the side broom Perform Alert brooms have bright yellow tufts located around the outside edge of the broom These tufts are pre trimmed to...

Page 29: ...broom bristles should contact the floor when the broom is down ADJUSTING THE SIDE BROOM 1 Raise the hopper 2 Engage safety arm Raised hopper may fall Engage hopper safety arm 3 Turn off machine and s...

Page 30: ...belt guard and the side filler panel 5 Remove the main broom belt from the jackshaft pulley 6 Loosen the auxiliary motor base mounting bolts 7 Slide the auxiliary motor back Remove and replace the jac...

Page 31: ...cover 4 Disconnect batteries from machine 5 Chock the rear wheels Jack up and remove the front tire 5 Remove the chain guard and tensioner disk 6 Check the drive wheel chain for excessive wear Replace...

Page 32: ...ine and set parking brake FOR SAFETY Before leaving or servicing machine stop on level surface apply parking brake turn off machine and remove key 2 Open the right broom door 3 Loosen the three upper...

Page 33: ...ighten the five retaining bolts No adjustment is required HOPPER SEALS The hopper seals prevent dust from exiting around the hopper where it meets the broom chamber There are two side hopper seals and...

Page 34: ...require adjustment REPLACING DOOR SEALS 1 Empty the debris hopper 2 Park the machine on a smooth level floor 3 Raise the hopper and engage the hopper safety arm Raised hopper may fall Engage hopper s...

Page 35: ...areful not to dent the filter frame 2 AIR Blow compressed air through the filter opposite the direction of the arrow on the side of the filter This may be done with filter in the machine Wear eye and...

Page 36: ...an or replace orifice located behind the lower cylinder fitting Pump solenoid failure Replace pump solenoid Check valve failure Replace check valve or solenoid Lift cylinder failure Replace cylinder s...

Page 37: ...ne moves without pressing foot pedal Throttle not set at neutral position Adjust linkage Full speed only Damaged wires short circuits crossed wires Check visually for damage Check controller for dirt...

Page 38: ...ooms Brooms not adjusted properly Adjust brooms Debris caught in broom drive mechanism Free mechanism of debris Main broom drive failure Belt loose broken or off pulley Side broom drive failure Check...

Page 39: ...e Tighten wheel nuts Check all dump door seals for wear and damage Check hydraulic reservoir oil level Check dust filter for damage or wear clean or replace Check hopper cover seal for proper contact...

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