Windsor TRACER FS QTFSD Operating Instructions Manual Download Page 1

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MODEL:

TRACER FS

QTFSD (Diesel Version)

QTFSG (Gas Version)

Operating Instructions

98349 11/01/03

FLOOR SWEEPER

Read these instructions before using the machine

IPX4

Summary of Contents for TRACER FS QTFSD

Page 1: ...MODEL TRACER FS QTFSD Diesel Version QTFSG Gas Version Operating Instructions 98349 11 01 03 M FLOOR SWEEPER Read these instructions before using the machine IPX4...

Page 2: ...______ MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE _____________________ DEALER NAME ___...

Page 3: ...ttery Information 4 14 Hydraulic Schematic 4 15 Hydraulic Troubleshooting 4 15 Propelling Troubleshooting 4 16 Machine Troubleshooting 4 17 Service Schedule 4 18 GROUP PARTS LIST Frame Group 5 1 Diffe...

Page 4: ...ydraulic Troubleshooting Propelling Troubleshooting Machine Troubleshooting Service Schedule The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists...

Page 5: ...ial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel During operation atte...

Page 6: ...stood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine...

Page 7: ...CATION QTFSG QTFSD 98349 05 15 03 2 3 NOTE These drawings indicate the location of safety labels on the Tracer FS If at any time the labels become illegible contact your Windsor representative for pro...

Page 8: ...CATION QTFSG QTFSD 98349 05 15 03 2 4 NOTE These drawings indicate the location of safety labels on the Tracer FS If at any time the labels become illegible contact your Windsor representative for pro...

Page 9: ...um Speed 10k hour Sweep Path 1200mm Main Broom 812mm Main Broom Diameter 355mm Side Broom 510mm Hopper Capacity 180 liters Hopper Dump 1520mm Dust Control 54ft2 5m2 pleated filter with exclusive cyclo...

Page 10: ...was a tri axial third octave band measurement made during normal operation on a composite tile floor The measurement and related calculations were made in accordance with ANSI S3 34 1986 SPECIAL NOTE...

Page 11: ...in Broom Lever G Side Broom Lever H Filter Shaker Switch I Hopper Door Switch J Hopper Lift Switch K Hopper Safety Arm L Engine Temperature Light M Oil Pressure Light N Engine Glow Plug Light Diesel O...

Page 12: ...cover back To close the rear cover lower it slowly until the latch engages the floor slot Do not let the rear cover drop or damage to the latch or cover may occur FOR SAFETY When the rear cover is op...

Page 13: ...e engine is overheating If the light comes on stop the engine immediately and determine the cause Failure to stop the engine will result in engine damage Some causes of engine overheating are a clogge...

Page 14: ...ROTECTED CB 1 30A Voltage Regulator CB 2 15A Igniter Fuel Pump Oil Pressure Lamp Water Temp Lamp CB 3 15A Side Broom Valve Head Lamps Tail Lamps Horn CB 4 15A Options CB 5 15A Hopper Dump Door Shaker...

Page 15: ...switch clockwise to the ON position 3 Drive the machine to the area where sweeping is to begin TO SWEEP Plan the sweeping pattern in advance For efficient operation the sweeping runs should be long w...

Page 16: ...ean the filter by pressing the filter shaker switch for 10 20 seconds 2 Close the hopper door by pushing and releasing the front half of the hopper door switch The beeper will sound 3 Press and hold t...

Page 17: ...e FOR SAFETY Before leaving or servicing machine stop on level surface set parking brake turn off machine and remove key 3 Block the tires that are not being raised to prevent the machine from rolling...

Page 18: ...eplaced every 500 hours of use To drain hydraulic reservoir 1 Turn off machine and set parking brake FOR SAFETY Before leaving or servicing the machine stop on level surface apply parking brake turn o...

Page 19: ...uses the pedal to have a flatter angle with the floor Lengthening the linkage rod causes the pedal to have a steeper angle 6 To change the length of the linkage rod disconnect the upper end of the lin...

Page 20: ...level surface apply parking brake turn off the machine and remove key 2 Raise rear cover 3 Disconnect batteries from machine 4 Lower the main broom lever 5 Open the right side broom door 6 Remove the...

Page 21: ...ut 9 Check the broom pattern again Repeat the procedure until the pattern is correct A Main Broom Pattern B 1 to 1 1 2 25 4 to 38 1mm NOTE If one end of the main broom pattern is more than 1 2 12 7mm...

Page 22: ...he side broom retaining pin 6 Push up on the base of the side broom to relieve the tension on the retaining pin then remove the retaining pin 7 Slide the side broom off the side broom motor shaft TO I...

Page 23: ...pling then lift the shaft up to remove drive belt in reverse order 16 Reinstall belt in reverse order ADJUSTING THE JACKSHAFT BELT Proper alignment is important for all belts on Tracer machines To pro...

Page 24: ...e pulley located on the rear jackshaft 9 Slide pulley side to side to align with main broom drive pulley below 10 Retighten setscrews in pulley 11 Reverse Steps 1 7 NOTE This adjustment may require re...

Page 25: ...off machine and remove key 3 Raise rear cover 4 Disconnect batteries from machine 5 Remove the drive motor dust cover 6 Loosen 4 bolts holding transmission case to mount 7 Locate tensioning bolt at to...

Page 26: ...e Group and the Main Broom Group in the Parts section The main broom skirts prevent dust from exiting the main broom chamber The skirts should be inspected for wear or damage daily When correctly adju...

Page 27: ...adjustment nuts 6 Tighten the five broom skirt 7 Adjust the rear skirt ADJUSTING THE REAR BROOM SKIRT 1 Turn off machine and set parking brake FOR SAFETY Before leaving or servicing machine stop on l...

Page 28: ...e FOR SAFETY Before leaving or servicing machine stop on level surface apply parking brake turn off machine and remove key 4 Loosen the three adjustment bolts 5 Adjust the hopper side seals for correc...

Page 29: ...and set parking brake FOR SAFETY Before leaving or servicing machine stop on level surface apply parking brake turn off machine and remove key 4 Check the distance from the lower rear edge of the hopp...

Page 30: ...o front tire disc brakes The disc brakes should be checked every 200 hours of operation and adjusted if necessary The disc brakes should be adjusted so that the disc pads are as close to the brake dis...

Page 31: ...ocated under the engine center of frame When removing the battery cables remove the negative cable before removing the positive cable When servicing machine avoid contact with acid Batteries emit hydr...

Page 32: ...Clean or replace orifice located behind the lower cylinder fitting Pump solenoid failure Replace pump solenoid Check valve failure Replace check valve or solenoid Lift cylinder failure Replace cylinde...

Page 33: ...lure Replace main contactor Key operated on off switch failure Replace on off switch Chain failure Repair chain Machine moves without pressing foot pedal Throttle not set at neutral position Adjust li...

Page 34: ...caught in broom drive mechanism Free mechanism of debris Main broom drive failure Belt loose broken or off pulley Side broom drive failure Check circuit breaker Check side broom motor circuit Hopper...

Page 35: ...m side broom adjustment remove string etc check for damage Check main broom skirts and seals Check hopper lip skirts for damage and wear Visually check tires for damage and proper inflation Check for...

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