Windsor SC264 Operating Instructions Manual Download Page 26

MAINTENANCE 

CUTTER 24V   86039070   04/10/07 

4-8 

 

4. 

SCRUB BRUSHES 

 

 
There are four different types of brushes available to 
cover applications from cleaning heavily soiled floors 
to polishing.  A pad driver is also available to take 
advantage of the many cleaning pads on the market.  
Please refer to the following to assist in selecting the 
proper brush or pad for the work at hand. 
 

UNCOATED FLOORS 
 

Aggressive Grit 

is a nylon fiber impregnated with 

silicone carbide grit.  It grinds away stain, soil, and 
removes surface material. 
 

Mild Grit

 is a less aggressive silicone carbide grit 

suitable for cleaning medium soil conditions.  
Advantages are faster ground speed than nylon 
bristles on light solid applications. 
 

Polypropylene

 is a general-purpose scrub brush 

with stiff bristles.  Polypropylene works well for 
maintaining concrete, wood and tile floors. 
 

FINISHED FLOORS 
 

Nylon

 bristles are used in a variety of applications 

on coated or uncoated surfaces. 
 

White Pads 

(Polishing) are used for dry polishing to 

achieve a high-gloss appearance, or surface 
washing on highly polished or burnished floors. 
 

Red Pads 

(Buffing) are used for light-duty 

scrubbing.  When used with a mild detergent they 
will provide surface cleaning without removing the 
finish. 

 
Blue Pads 

(Scrubbing) are used for heavy-duty 

scrubbing and light stripping.  The blue pads remove 
less finish than brown stripping pads, yet will remove 
black marks, stains and dirt. 
 

Black Pads 

(Stripping) are used for easy and 

complete removal of old floor waxes/finishes.  They 
will quickly remove ground in dirt, black heel marks, 
and spills.  When used with the proper stripper, this 
pad leaves the floor clean and ready for finishing. 
 
The scrub brushes should be checked before each 
days work for wire, string, wear and damage.  
 
 
 
 
 
 
 

 

REPLACING OR INSTALLING SCRUB 
BRUSHES 
 

1. 

With the scrub deck up, turn “OFF” the machine. 

 

FOR SAFETY: Before leaving or servicing the 
machine; stop on level surface, turn OFF 
machine and remove key. 
 
2. 

Remove the brush cover shrouds. 

 
3. 

Locate release lever on top of brush or pad 
driver.  Rotate release lever counter-clockwise 
and the brush/pad driver will release and drop 
down. 

 

4. 

To reinstall, center the brush driver under the 
brush drive hub.  Raise until it contacts brush 
driver assembly.  Turn clockwise until release 
lever plate locks into position. 

 

5. 

Replace the brush cover shrouds. 

 

NOTE:  Check that release plate is completely 
closed and pad/brush is securely attached.  Damage 
to driver or brush could occur.  
 

5.  RECOVERY TANK FLOAT SHUT-OFF 

 

 

When water is no longer being vacuumed 
from the floor and the vacuum fan is 
operating, the ball float has engaged.  The 
vacuum motor will not vacuum water with 
recovery tank full.  The recovery tank must be 
drained. 

 
1.  The float shut-off screen can be cleaned in or 

out of the machine. 

 
2.  To clean the float shut-off while it is inside the 

machine wipe material off screen then rinse. 
Check that the ball is also clean and moves 
freely. 

 
3.  To remove the float shut-off, grasp the screen 

with one hand and the connected tube with 
the other.  Tilt and pull the float screen 
assembly to pull it off the barb on the tube. 

 

4. 

To install, place one hand on the tube, and 
then tilt and push the float screen assembly 
over the barb on the tube.

 

Summary of Contents for SC264

Page 1: ... using the machine Lea las instrucciones antes de utilizar la máquina MODELS SC264 10052210 SCC264 10052250 Operating Instructions ENG Instrucciones de funcionamiento SPA 86039070 02 20 09 PR V NO 98963 BM WALK BEHIND SCRUBBER IPX4 ...

Page 2: ...____ OVERVIEW The Saber Cutter is a battery powered self propelled hard floor scrubber intended for commercial use The appliance applies a cleaning solution onto a hard floor scrubs the floor with brushes or pads and then vacuums the soiled water back into the recovery tank MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER _____________________...

Page 3: ... Scrub Brushes 4 8 Types 4 8 Replacing or Installing Scrub Brushes 4 8 Float Shut Off 4 8 Solution Strainer 4 9 Brush Motor Replacement 4 9 Traction Motor Brush Replacement 4 10 Circuit Breaker 4 10 Brush Shrouds Brush Skirts 4 10 Vacuum Motor 4 11 Greasing Instructions 4 12 Machine Troubleshooting 4 13 GROUP PARTS LIST Control Handle 5 1 Cover Front Tank Mount 5 3 Cover Top Tank Mount 5 5 Decal 5...

Page 4: ...rts Squeegee Blade Service Schedule The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part PRV NO reference number QTY column lists the quantity of the part used in that area of the machi...

Page 5: ...tories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect battery before cleaning or servicing Before the machine is discarded the batteries must be removed and properly disposed of Make sure all warning and caution labels are legible and properly attached ...

Page 6: ...d this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving par...

Page 7: ...awings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them CIRCUIT BREAKER DECAL 86243530 PRV NO 500565 2 GRADE WARNING SEE MANUAL SAFETY DECAL 86252530 PRV NO 81494 BATTERY CAUTION 86252520 PRV NO 80885 ...

Page 8: ...ush pressure Mechanical 80 lbs 356N Floating 130 lbs 578N restricted Scrub brush speed 200 rpm Tires 2 x 10 in 25 4 cm non marking foam filled Casters 2 X 4 in 10 2 cm polyurethane solid non marking Foundation Pressure 21 lbs in 2 140 kPa Maximum Speed 3 2 Miles hour 5 2 km hour Coverage with 26 in 66 cm scrub head 31 680 ft2 hour at 3 0 mph with 2 in overlap Frame Construction Steel plate with ep...

Page 9: ...r s ear was measured to be 72 dBA This was a nearfield broad band measurement taken in a typical industrial environment on a tile floor This appliance contains no possible source of impact noise The instantaneous sound pressure level is below 63 Pa The weighted root mean square acceleration at the operator s arms was measured to be below 2 5m s2 This was a tri axial third octave band measurement m...

Page 10: ...or The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up The brush lever is used to raise and lower the deck For heavy scrub pressure lock the lever into the lower notch Pushing the lever forward allows you to push down Pull Back on the lever to allow it to swing down and out of the way The function of the recovery system is to vacuum the soiled water...

Page 11: ...y Tank 4 Recovery Tank Drain Hose 5 Scrub Head Shrouds 6 Solution Tank 7 Solution Tank Cover 8 Solution Tank Drain Hose 9 Solution Strainer 10 Squeegee 11 Aqua Mizer 12 Top Cover 13 Vacuum Motor 14 Recovery Tank Dome 15 Accessory Pump Port Optional 12 7 2 5 6 3 1 15 13 4 10 8 11 9 14 ...

Page 12: ...CONTROLS CUTTER 24V 86039070 04 10 07 3 5 3 5 8 6 13 9 4 1 2 15 11 14 10 7 12 ...

Page 13: ...FF SWITCH OPTIONAL Shuts off machine To shut off machine push the switch To restart machine rotate the switch clockwise 3 SPEED CONTROL KNOB Controls the speed of the machine To increase speed rotate knob clockwise To decrease speed rotate knob counterclockwise 4 PROPEL CONTROL LEVERS Controls the machine direction and scrub brushes and solution flow To propel machine forward squeeze either propel...

Page 14: ...olution tank and allows the operator to adjust the solution flow to the scrub deck without resetting each time the scrubbing operation is interrupted 9 VACUUM SWITCH Controls the vacuum motor To start vacuum motor press the bottom of the switch To stop vacuum motor press the top of the switch 10 SQUEEGEE LIFT LEVER Raises and lowers the squeegee To lower the squeegee lift the lever from its raised...

Page 15: ...overnight with less than a full charge the display may initially indicate a full charge It will also indicate a full charge if the batteries are disconnected then reconnected After a few minutes of operation the meter will give the correct charge level 14 PARKING BRAKE OPTIONAL Locks front wheels to prevent unintentional movement To set parking brake push down to lock notch To release parking brak...

Page 16: ... brakes if your machine is equipped with this option FILLING SOLUTION TANK FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 1 Turn the machine power off 2 Set the parking brake if your machine is equipped with this option 3 Remove solution tank cover 4 Fill the solution tank with clean water leaving enough room for the required amount of cleaning...

Page 17: ... and or reactive metals can cause explosions or fire Do not pick up 1 Turn the machine power on 2 Lower the squeegee 3 Turn the vacuum on 4 Lower the scrub brushes to the floor 5 Turn the scrub brushes on brushes will start when machine is propelled 6 Drive machine forward to begin scrubbing NOTE Shut machine off immediately if water or foam is expelled from the machine 7 Adjust the speed of the m...

Page 18: ...he machine power off and set parking brake if your machine is equipped with this option SOLUTION TANK 1 Loosen small drain hose from the retainer then lower hose in direction of the drain 2 Remove the solution tank cover 3 Flush the solution tank out with clean water and run several gallons of clean water through systems Do not use water hotter than 140 F 60 C to clean tank Damage may occur NOTE N...

Page 19: ... to allow motor to dry Store with dome off tank to allow the tank to dry Check scrub deck skirt Check batteries for corrosion cracks and evidence of overheating Check all bearings for noise Check all gaskets for wear and leakage Check vac motor carbon brushes Check brushes for wear ensure bristles are not damaged Check linkages for wear and damage Grease transaxle Grease wheels and casters Check s...

Page 20: ...04 10 07 4 2 1 Batteries 2 Squeegee 3 Aqua Mizer 4 Scrub Brushes 5 Recovery Tank Float Shut Off 6 Solution Strainer 7 Brush Motor 8 Traction Motor 9 Circuit Breakers 10 Brush Shroud Brush Skirts 11 Vacuum Motor 9 8 7 6 5 4 3 2 1 11 10 ...

Page 21: ...tery cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will be destroyed Do not overfill Keep plugs firmly in place at all times When servicing machine avoid contact with battery acid Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open...

Page 22: ...s emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging Wear eye protection and protective clothing when working with batteries Charge batteries in a well ventilated area Leave the battery cover open Use a 24 volt 18 amp maximum output or 25 amp depending on the size of the batteries DC charger which will automatically shut off when the batte...

Page 23: ... level has reached 80 the YELLOW 80 LED will light 4 Batteries will then receive a low current finish charge indicated by the flashing GREEN 100 LED 5 Charging cycle is complete when 100 LED is continuously GREEN 6 Disconnect charger s AC power cord 7 Raise battery cover and check the battery electrolyte level It should be up to the indicator ring If necessary add distilled water 8 Lower the batte...

Page 24: ...GEE ASSEMBLY 1 With the squeegee in the up position turn key switch OFF 2 Disconnect vacuum hose from squeegee and loosen both knobs 3 Pull squeegee assembly rearward from the lifting carrier 4 Inspect or repair as necessary and reinstall TO REPLACE OR ROTATE REAR SQUEEGEE BLADES 1 With the squeegee in the up position turn key switch OFF FOR SAFETY Before leaving or servicing machine stop on level...

Page 25: ...FLECTION 1 Choose a smooth level surface Lower the squeegee and drive forward at least 2 feet 60cm 2 With the squeegee down stop the machine Do not allow machine to roll back FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 3 Observe the amount of squeegee deflection It should deflect 3 8 in 9 5mm across the entire width of the squeegee 4 To incr...

Page 26: ...y will quickly remove ground in dirt black heel marks and spills When used with the proper stripper this pad leaves the floor clean and ready for finishing The scrub brushes should be checked before each days work for wire string wear and damage REPLACING OR INSTALLING SCRUB BRUSHES 1 With the scrub deck up turn OFF the machine FOR SAFETY Before leaving or servicing the machine stop on level surfa...

Page 27: ...d star drive from brush motor shaft 4 Remove 4 brush motor mounting bolts located under scrub deck 5 Remove brush motor 6 Reverse steps to install BRUSH MOTOR CARBON BRUSH REPLACEMENT 1 Scribe alignment mark on motor barrel to motor cap Remove two bolts 2 Remove end cap from motor NOTE Motors contain two wave washers in cap Do not lose these 3 Release brush from spring tension Remove screw connect...

Page 28: ...brush cap onto bearing on motor shaft 9 CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload When a circuit breaker is tripped reset it by pressing the exposed button If a circuit breaker continues to trip the cause of the electrical overload should be found and corrected 30 Amp Protects the left scrub brush motor 30 Amp Protects the right scrub brus...

Page 29: ...rushes are allowed to wear away completely Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long 3 8 9 5mm Vacuum Motor Carbon Brushes Replacement Ametek End Cap Carbon Brushes If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Note Place stop...

Page 30: ...MAINTENANCE CUTTER 24V 86039070 04 10 07 4 12 RECOMMENDED GREASING 1 2 strokes of Mobiltemp 78 or compatible clay based or calcium based grease ...

Page 31: ...lowly Recovery tank full Drain recovery tank Recovery tank float system dirty Clean float system Circuit breaker tripped Reset circuit breaker Loose connection Check motor wires and connections Faulty vacuum switch Replace switch Worn vacuum motor brushes Replace brushes check commutator Poor scrubbing performance Debris caught in scrub brushes Remove debris Worn brushes or pads Replace brushes or...

Page 32: ...ucted or stuck Clean or replace Vent hole in solution tank lid obstructed Clear obstruction from vent hole No power to machine Battery disconnected Check all battery cable connections Emergency shut off activated If included Reset Battery connections corroded Clean connections Faulty main contactor Replace contactor Faulty key switch Replace switch Little or no propel Low battery charge Charge bat...

Page 33: ...CUTTER 24V 86039070 04 10 07 4 15 THIS PAGE LEFT BLANK INTENTIONALLY ...

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