TABLE OF CONTENTS
SABER 36V (SX) 98739 03/21/01
3
Machine Data Log/Overview. .............................2
Table of Contents .............................................3
HOW TO USE THIS MANUAL
How to use this Manual. ....................................1-1
SAFETY
Important Safety Instructions .............................2-1
Hazard Intensity Level.......................................2-2
Safety Label Location. .......................................2-3
OPERATIONS
Technical Specifications....................................3-1
How the Machine Works. ..................................3-3
Components.....................................................3-4
Controls ...........................................................3-5
Machine Operation............................................3-9
Pre-Run Machine Inspection...........................3-9
Starting Machine. ...........................................3-9
Emergency Stop Procedures ..........................3-9
Filling the Solution Tank.................................3-9
Scrubbing. .....................................................3-9
Emptying & Cleaning Tanks.......................... 3-10
MAINTENANCE
Batteries...........................................................4-1
Battery Maintenance.......................................4-1
Checking Battery Specific Gravity....................4-1
Charging the Batteries....................................4-2
Changing Batteries.........................................4-2
Battery Connections.......................................4-2
Scrub Brushes..................................................4-3
Types............................................................4-3
Replacing or Installing Scrub Brushes .............4-3
Cylindrical Scrub System...................................4-4
Dumping Hopper............................................4-4
Maintenance..................................................4-4
Scrub Brush Removal ....................................4-4
Scrub Brush Replacement ..............................4-4
Scrub Deck Adjustment..................................4-5
Testing Adjustment of Brushes .......................4-5
Adjustment of Individual Brushes ....................4-5
Leveling the Scrub head.................................4-5
Belt Replacement ..........................................4-5
MAINTENANCE (cont.)
Squeegee Blades. ............................................4-6
Adjusting Squeegee. ......................................4-6
Adjusting Squeegee Pitch...............................4-6
Adjusting Rear Deflection. ..............................4-6
Replace/Rotate Rear Squeegee Blade……......4-7
Removing Squeegee Assembly. .....................4-7
Replace/Rotate Front Squeegee Blade………..4-7
Service Schedule. .............................................4-8
Machine Troubleshooting. .................................4-9
GROUP PARTS LIST
Brake Group. ....................................................5-1
Control Handle Group. ......................................5-3
Control Tower Adjustment Group. ......................5-5
Control Tower Group.........................................5-7
Decal Group. ....................................................5-9
Electrical Panel Group…………………………….5-11
Front Cover Group-Cylindrical…………….……..5-13
Front Cover Group-Disk…………………………..5-15
Recovery Tank Group…………………………….5-17
Scrub Brush/Pad Driver Group–28in..…………..5-19
Scrub Brush/Pad Driver Group–34in..…………..5-21
Scrub Head Group–34in. Cylindrical................. 5-23
Scrub Head Group–28in. Disk..………………….5-27
Scrub Head Group–34in. Disk..………………….5-29
Scrub Head Lift Group-Cylindrical……………….5-31
Scrub Head Lift Group-Disk………………………5-33
Solution Tank Group………………………………5-35
Squeegee Group–28in.
Disk Scrub Head…………………………………..5-37
Squeegee Group-34in.
Disk Scrub Head…………………………………..5-39
Squeegee Group –34in.
Cylindrical Scrub Head…………………………...5-41
Squeegee Lift Group……………………………...5-43
Vacuum Group……...……………………………..5-45
Wheels and Frame Group………………………..5-47
Wiring Group–Battery & Cables…………..……..5-49
Wiring Group-Main Harness……………….……..5-51
Wiring Group–Control Harness………………….5-53
Wiring Group–Motor Harness……………………5-55
Wiring Group–Schematic…………………………5-57
Suggested Spare Parts/Notes……………………5-58
Option-Quick Scrub Head Connect……...………5-59
Option-Auto Squeegee……………………………5-61
Option-Accessory Pump………………………….5-63
Option-Recycle…………………………………….5-65
Option-Dual Vacuum……………………………...5-67
EC Declaration of Conformity…………………….5-69
Warranty...………………………………………….5-72
