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MERIT 

DELUXE 

1500 

COVER 

AND 

LOWER 

HANDLE ASSEMBLY PARTS 

03050 

Axle. Rear 

73619 

Spacer, 

.25 

OD 

ID 

87016 

Washer, 

Star 

87093 

Washer. 

17 

70320 

Screw, 

5/16-18 

2" 

HHMS 

18 

73398 

Spacer, Handle 

19 

36081 

Gear, 

40T 

Handle Pivot 

20 

41143 

Handle Pivot 

hook 

21 

Axle, Wheel 

22 

Wheel, 

23 

87008 

Washer, 

1/4 

ID 

1.25 

OD 

24 

70330 

Set Screw, 

5/16-18 

25 

87086 

Washer, M 

10 

30 

PLTD 

26 

41205 

Handle Pivot, no hook 

27 

Clamp, Cord 

28 

70177 

Screw, 

10-32 x 1/2 

FHMS 

29 

Wire 

Handle 

30 

27308 

Cable, Handle Lock 

31 

73307 

Spring, Handle Lock Comp. 

32 

51114 

Lock, Handle Position 

33 

26006 

Cord 

15A 

Nema 

34 

23199 

Cord Set, 

UL 

Wheel. 

318 

303247 

73195 

Strain Relief, 

27330 

Cover, 

1500 

Frame 

10 

87004 

Washer, 

#12 

Dress 

11 

Screw, 

314 

OHMS 

12 

34166 

Frame, 

Main 

13 

57200 

Nut, 

10-24 

14 

70335 

Screw, 

PHTF Gm 

15 

70020 

Screw, 

1/4-20 

1/2 

HHMS 

16 

87025 

Washer, 

1/4 

Star 

35 

38138 

Handle, 

Y-shape Pol 

36 

51116 

Liaht 

Brush Wear 

37 

70351 

Screw, 

HHTF 

38 

Label, ground symbol 

39 

87101 

Washer, 

1/2 

ID Spring 

Lightning 

41 

14574 

Bumper, Motor Cover 

42 

57111 

Nut, 

3/8-16 

Hex 

43 

Label, Motor Brush Wear 

44 

27309 

Motor Cover 

14590 

Bracket, Motor Cover 

46 

70332 

Screw, 

3/18-16 

Car. Bolt 

47 

70086 

Screw, 

10-24 

1/2 

PHMS 

48 

57106 

Nut, 

8-32 

Washer 

49 

20005 

Clamp, 

5/16 

Plastic 

70243 

Screw, 

8-32 

1/2 PHMS Blk 

51 

57028 

Nut, 

10-24 

52 

70336 

Screw, 

10-32 X 1 

THMS 

87140 

Washer, 

1/2 

ID 

3/4 

OD 

Wave 

87136 

Washer, 

ID 

OD 

7006 

Screw, 

6-32 

3/8 

PPHMS 

8702 

Washer, 

lock 

star 

SS 

57 

62264 

Plate, divider 

50776 

Label, Warning for Safety 

Page 9 

of 

12 

Summary of Contents for MD1500

Page 1: ...5V MD1500ONLY c0 VL us Contents i 8 I QUEST for Continuos Improvemmt Iwpkor s QualityMona amrntSystemis CertifiedIS0Spol Important Safety Instructions Inspection Groundingand Operation Maintenance Service Motor Frame DriverAssembly Coverand Lower handleAssembly Upper HandleAssembly 10 WiringDiagrams I 12 Warranty Read these instructionsbefore operating the mchlne Antes de usar la maqulnalea atenta...

Page 2: ... Do not usewith damagedcordor plug Followall instructionsinthis manualconcerninggroundingthe 12 If the machine is notworkingproperly hasbeendropped damaged leftoutdoors or croppedinto 13 Do notpullor carry by cord usecordasa handle closea door oncord or pullcordaround 14 Do notpull runmachine over cord Keepcordaway from heatedsurfaces 15 Do notallow to be usedas a toy Close attentionis necessarywh...

Page 3: ...le The temporaryadaptorshouldbeusedonlyuntilaproper lygroundedoutlet Fig A canbeinstalledby a quali fiedelectrician Thegreencoloredrigidear lug or the likeextendingfromtheadaptor mustbeconnectedto apermanentgroundsuchasaproperlygroundedout letboxcover Whenever the adaptor is used it must be held in place by a metalscrew PROPER GROUNDING GROUNDING CONNECTION GroundingPin Tab For Grounding Screw ADA...

Page 4: ...ntto axle PivotBrackets Removewheel axle screw Remove 4 socket headscrews holdingbracketto main frame repairas needed 2 PAD DRIVER PULLEY I Removewheelsevery 2to 3 months Clean axle an apply a small amount of siliconelubricant Reinstallwheels Remove 4 bolts holdingpulley to mainframe PULLEY BEARINGS 7 Removesnap ring from shaft Usearbor pressor hammerwith rod and tube to remove bearings Replacebea...

Page 5: ...MERIT DELUXE 1500 115V MD1500 115V SWITCH CIRCUIT BREAKER n Page 5 of 12 WIRING DIAGRAM bi BRUSH WEAR INDICATOR LAMP MOTOR n MOTOR WHT WHT NOTES I MD1500 980687 1 97 ...

Page 6: ...MERIT DELUXE 1500 115V MOTOR FRAME and DRIYERASSEMBLY l6 Page 6 of 12 6 ...

Page 7: ...r 9 34166 Frame Main 1 1 10 62241 Plate k l e mounting 11 70337 Screw 5 16 18 x 314 HHTF 12 70567 Screw 3 8 16 x 518 WHZ bolt 13 64053 Pulley Motor 14 11024 Belt A46 drive 15 62293 Plate Belt guard 16 70351 Screw 10 32x 318 HHTF 17 73301 Shroud Brush 18 66122 PadDriver 19 20070 Clamp 21 x 50W 332 20 14560 Bumper Brush shroud 21 70328 Screw 5 16 18 x 2 HHMS 22 70233 Screw lo x 3 8 PHhi lo 23 41161 ...

Page 8: ...MERIT DELUXE 1500 115V COVERAND LOWER HANDLEASSEMBLY Page 8 of 12 MD1500 98068 7 1 97 ...

Page 9: ...ame 1 10 87004 Washer 12 Dress 11 70050 Screw 10 32x 314 OHMS 12 34166 Frame MD1500 Main 13 57200 Nut 10 24 Tinnerman 14 70335 Screw 10 32x 112PHTFGm 15 70020 Screw 1 4 20 x 1 2 HHMS I 16 87025 Washer 1 4 Star 35 38138 Handle MD1500 Y shape Pol I 36 51116 Liaht Asm 115V BrushWear I 37 70351 Screw 10 3 8 HHTFw star 38 50279 Label ground symbol 39 87101 Washer 1 2 ID Spring 40 50397 kbel MD1500 Ligh...

Page 10: ...MERIT DELUXE 1500 115V Page 10 of 12 UPPER HANDLE ASSEMBLY 10 iil I I 23 MD15W 98068 7 1 97 Sides ...

Page 11: ...MERIT DELUXE 1500 115V Page 11of 12 UPPER HANDLE ASSEMBLY PARTS LIST I MD1500 98068 1 12 01 ...

Page 12: ...anty are guaranteed for the remainderof the originalwarranty period 90 DAY WARRANTYEXTENSIONAVAILABLE Upon receipt of the Machine RegistrationCard Windsor will extendthe warranty periodan additional90days from the purchase date Does not include items warranted90days for manufacturingdefects STATED WARRANTIESARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSEDOR IMPLIED Any statutory impliedwarranties inc...

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