Windsor Lightning 10023000 Operating Instructions Manual Download Page 26

Page: 26 / 28

KILL SWITCH ASSEMBLY

LIGHTNING 86039180 05/23/07

5-13

REF PART

NO. PRV

NO. QTY DESCRIPTION

SERIAL NO.

FROM

NOTES:

86261930

07056

ARM & SPRINGS (2 EACH)

86263450

07050

SWICTH MICRO (KILL)

NOTE:

For engine information not listed in this Standard Parts List, refer to the appropriate Engine

Parts Manual.

Summary of Contents for Lightning 10023000

Page 1: ...040 L21K17 10023020 L24K17 10023060 L27H13 10023080 L24ER22 10023030 L27K17 10023090 LS30H13 10023110 L27ER22 10023070 Operating Instructions 86039180 05 23 07 PRV NO 98996 C PROPANE POWERED HIGH SPEED BURNISHER STRIPPER Read these instructions before using the machine ...

Page 2: ...DEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ Copyright 2002 Windsor Industries Printed in USA OVERVIEW The Lightning is a propa...

Page 3: ...porting Storing Machine 3 2 Propane Fuel System 3 3 Changing oil 3 3 Adjusting Belt Tension 3 3 Refueling Storing Cylinders 3 3 MAINTENANCE Service Schedule 4 1 Installing or Removing Pad 4 2 Installing or Removing Pad Driver 4 2 Machine Troubleshooting 4 3 GROUP PARTS LIST 21 Deck Group 5 1 24 Deck Group 5 3 27 Deck Group 5 5 30 Stripper Group 5 7 Kawasaki Fuel Block 5 9 Kawasaki Wiring 5 10 Kawa...

Page 4: ...ains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE _________...

Page 5: ...de Secure fuel cylinders when being transported If attached to the machine service valves should be OFF Never store fuel cylinders in a vehicle building or area where they may exposed to high temperature Do not operate the machine with any openings blocked Keep openings free of debris that may reduce airflow Machine can cause a fire when operating near open flames or sparks This machine is suitabl...

Page 6: ...ing is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In F...

Page 7: ...manual 4 Check Pad Pad Driver 5 Adjust handle height Use a 9 16 wrench to loosen and tighten pivot points Most find it necessary to adjust the handle to belt height for optimum control 6 Install Fuel Cylinder Take machine to a well ventilated area Check cylinder for overfill see step 1 Install cylinder on machine with tank strap Connect the fuel cylinder to the machine using Rego connection Tighte...

Page 8: ...ing pad they could become dangerous missiles EMERGENCY STOPPING PROCEDURE In case of an emergency the machine can be brought to an instant stop by 1 Pull the throttle back to stop position or turn key switch to OFF if equipped 2 Close service valve on the fuel cylinder 3 If the machine is equipped with a Kill Switch activate the switch The engine may backfire when stopped in this manner STOPPING P...

Page 9: ... only 12mm REFUELING STORING CYLINDERS The following information refers to regulations within the United States of America and Canada For other countries the owner must assure that the required regulations are met National Fire Protection Association NFPA has established standards for the storage and handling of liquefied petroleum gasses This standard is NFPA 58 Liquefied propane will expand 270 ...

Page 10: ... the inside of engine shrouds Wash undercarriage WEEKLY MAINTENANCE every 20 hours of operation 1 All checks made on a daily basis plus 2 Change oil and oil filters at 50 hours of service Use 10W30 Motor Oil or other no ash motor oils designed for use in propane engines Use of non recommended oil may void the engine warranty see engine manual supplied with documentation 3 Check for loose nuts and ...

Page 11: ...clockwise to install Pad Removal Installation 1 Tilt machine back on rear caster or service position 2 Remove center lock from pad driver 3 Remove pad from pad holder 4 Center new pad on pad driver secure with center lock ring Pad driver removal 1 Apply down pressure on bell of machine deck 2 Use open end wrench on top of drive shaft exposed on top of deck 3 Strike wrench with rubber mallet to bre...

Page 12: ...ed adjustment Regulator need adjustment Insufficient vacuum Lacks Power Improper valve clearance See engine owners manual for servicing Dirt in fuel line Faulty spark plug Improper oil level Worn rings Odor of burned rubber Belt out of adjustment See Adjusting Belt Tension pg 3 3 Engine overheats Incorrect oil level See engine owners manual for servicing Engine overload Build up of dirt inside eng...

Page 13: ...oose on engine or deck Tighten all bolts Pad not centered or damaged pad Center or replace pad Incorrect oil level Check and adjust oil level Engine overload See engine owners manual for servicing Dirty filter See engine owners manual for servicing Faulty spark plug See engine owners manual for servicing ...

Page 14: ...21 DECK GROUP LIGHTNING 86039180 05 23 07 5 1 1 2 3 4 5 4 6A 6B 7A 7B 7C 8 9A 9B 10 11 12 13 15 16 17 18 20 22 19A 19B 21 23 24 25A 25B 26 27 14 28 ...

Page 15: ... DECK 21 BLUE 13 86262050 07150 1 BUMPER MOULDING 14 86243840 500664 1 LABEL LIGHTNING PRPN WINDSOR 15 86262600 07022 1 FRONT BEARING ASSY COMPLETE 16 86263210 07019 1 PULLEY 6 2 17 86262090 07027 1 BX40 BELT 18 86262300 07023 1 CENTER LOCK 19A 86263540 07014 2 WHEEL 6 W BKT 19B 86263530 07013 ref WHEEL ONLY Service Only 20 86263100 07084 1 PAD DRIVER 21 FLEX 21 86262280 07015 2 CASTER 3 22 862625...

Page 16: ...24 DECK GROUP LIGHTNING 86039180 05 23 07 5 3 1 2 3 4 5 4 6A 6B 7A 7B 7C 7D 8 9A 9B 9C 10 11 12 13 15 16A 16B 16C 17A 17B 17C 18 20 22 19A 19B 21 23 24 25A 25B 26 27 14 28 ...

Page 17: ...SOR 15 86262600 07022 1 FRONT BEARING ASSY COMPLETE 16A 86263210 07019 1 PULLEY 6 2 Onan P248 16B 86263250 07090 ref PULLEY 8 5 Honda Onan E124 16C 86263240 07055 ref PULLEY 7 0 Kawasaki 17A 86262110 07028 1 BX42 BELT Onan P248 17B 86262140 07031 ref BX45 BELT 17C 86262120 07069 ref BX43 BELT 18 86262300 07023 1 CENTER LOCK 19A 86263540 07014 2 WHEEL 6 W BKT 19B 86263530 07013 ref WHEEL ONLY Servi...

Page 18: ...27 DECK GROUP LIGHTNING 86039180 05 23 07 5 5 1 2 3 4 5 4 6A 6B 7A 7B 7C 7D 8 9A 9B 9C 10 11 12 13 15 16A 16B 17A 17B 18 20 22 19A 19B 21 23 24 25A 25B 26 27 14 28 ...

Page 19: ...L LIGHTNING PRPN WINDSOR 15 86262600 07022 1 FRONT BEARING ASSY COMPLETE 16A 86263230 07034 1 PULLEY 9 4 Honda Onan E124 16B 86263250 07090 ref PULLEY 8 5 Kawasaki Onan P248 17A 86262200 07054 1 BX51 BELT Honda Onan E124 17B 86262190 07035 ref BX50 BELT Kawasaki Onan P248 18 86262300 07023 1 CENTER LOCK 19A 86263540 07014 2 WHEEL 6 W BKT 19B 86263530 07013 ref WHEEL ONLY Service Only 20 86263110 0...

Page 20: ...30 STRIPPER GROUP LIGHTNING 86039180 05 23 07 5 7 1 2 3 4 5A 5B 6A 6B 6C 7 8 9 10 11 12 13A 13B 14 16 33 15 17 19 20 18A 18B 22 23 21 24 25 26 27A 27B 28 29 29 30 31 14 32 35 34 36 37 38 ...

Page 21: ...PORT PLATE 18A 86262040 07072 2 BRUSH PLATE CLAMP 18B 86263380 07071 2 SPRING CLIP 19 86263480 07170 1 TRANSPORT WHL FRNT SPRT 20 86262840 07149 1 KEY STOCK X 3 21 86262970 07060 2 MOUNTING PLATE TWIN HEAD 22 86261920 07061 2 ALUMINUM HUB 23 86262320 07057 2 CENTRAL FLEX 24 86263410 07169 1 STRIP BRUSH 1 SET 25 86262940 07075 6 LUGS L 800 26 86262280 07015 1 CASTER 3 27A 86263460 07121 1 TENSIONSE...

Page 22: ...0 07156 1 RUBBER CAP 4 86262790 07135 1 INSULATOR 5 86263510 07007 1 VACUUM TEE 6 86262650 07132 1 GASKET AIR FILTER 7 86263420 07155 1 STUD M 6 X 130 8 86262030 07100 1 BRASS PLUG 1 8 9 86261870 07101 1 3 8 HOSE X MP ELBOW 10 86262660 07133 1 GASKET AIR FILTER Note For engine information not listed in the standard parts list refer to the appropriate engine parts manual 1 4 6 5 3 7 1 9 2 10 10 8 ...

Page 23: ...ENGINE HARNESS CONNECTOR NOTE RED WIRE CONNECTS TO LEFT SIDE OF SWITCH ALL OTHER WIRES CONNECT TO RIGHT SIDE OF SWITCH BLUE BLUE YELLOW SWITCH BLUE BLUE YELLOW BLUE MALE CONNECTOR TO ELECTRIC LOCK OFF BLUE FEMALE CONNECTOR BLUE PIGGY BACK CONNECTOR BLUE FEMALE CONNECTOR BLUE FEMALE CONNECTOR TO VOLTAGE REGUALTOR YELLOW LOOP TO STARTER SOLENOID BLUE FEMALE CONNECTOR TO STARTER SOLENOID RED LOW OIL ...

Page 24: ...2530 07009 1 FITTING X 90 STREET ELBOW 4 86262760 07003 1 HOSE VAC 5 86262610 07004 1 FUEL HOSE 6 86262540 07010 1 FITTING 3 8 BARB X 3 8 MP 7 86263320 07118 1 REGULATOR 8 86262630 07113 1 FUEL LOCK W FILTER 12VOLT 9 86262550 07011 1 FITTING 1 4BARB X 1 4MP NOTE For engine information not listed in this Standard Parts List refer to the appropriate Engine Parts Manual 7 6 5 4 9 8 3 2 ...

Page 25: ...HOSE VAC 5 86262610 07004 1 FUEL HOSE 6 86262540 07010 1 FITTING 3 8 BARB X 3 8 MP 7 86263310 07064 1 REGULATOR 8 86262880 07065 1 LOCKOFF 9 86262330 07011 2 FITTING 1 4BARB X 1 4MP 10 86262520 07008 1 FITTING 3 8 FLARE X 1 4MP 11 86263500 07042 1 VAC TEE 12 86262890 07005 1 LP HOSE REG TO LOCK NOTE For engine information not listed in this Standard Parts List refer to the appropriate Engine Parts...

Page 26: ...5 13 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86261930 07056 1 ARM SPRINGS 2 EACH 2 86263450 07050 1 SWICTH MICRO KILL NOTE For engine information not listed in this Standard Parts List refer to the appropriate Engine Parts Manual 1 2 ...

Page 27: ...930 07056 1 ARM SPRINGS 2 EACH 2 86263440 07049 1 SWITCH CLUTCH 3 86262360 07047 1 CLUTCH SWITCH ASM COMPLETE 4 86263350 07044 1 SPACER 5 86262460 07045 1 ELECTRIC CLUTCH 6 86262350 07043 1 CLUTCH ARM NOTE For engine information not listed in this Standard Parts List refer to the appropriate Engine Parts Manual 1 3 2 4 5 5 ...

Page 28: ...T 86262220 07037 BX53 BELT 86262230 07036 BX54 BELT 86262240 07073 BX55 BELT 86262250 07074 BX56 BELT 86262260 07087 BX58 BELT MACHINE PRV MACHINE NO STANDARD CLUTCH BELT PART NO STANDARD CLUTCH BELT PRV NO W ELECTRIC CLUTCH BELT PART NO W ELECTRIC CLUTCH BELT PRV NO 10023000 L21H13 86262090 07027 86262110 07028 10023020 L21K17 86262090 07027 86262110 07028 10023040 L24H13 86262140 07031 86262170 ...

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