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SOLUTION PLUMBING/SPRAY JET

EXP 98363 08/25/04

5-11

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Summary of Contents for EXPERT

Page 1: ...MODEL POWER SOURCE EXP 115V ELECTRIC 98363 08 14 07 AB CARPET EXTRACTOR Read these instructions before using the machine ...

Page 2: ...________________________________________________________ Phone Number _________________________________________________________________________________________ MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE ...

Page 3: ... From Freezing 4 1 Daily Regular Maintenance 4 1 Periodic Maintenance 4 1 Brush Assembly 4 1 Service Schedule 4 2 To Access Pump Brush Motor 4 3 Solution Valve Cable Adjustment 4 3 Spray Jet 4 3 Vac Motor Brushes 4 4 Vacuum Motor Replacement 4 4 Wiring Diagram 4 5 Troubleshooting Chart 4 6 GROUP PARTS LIST Vac Solution Tank Control Panel 5 1 Brush Brush Motor Frame 5 3 Pump Assembly 5 5 Solution L...

Page 4: ...TS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part QTY column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO ...

Page 5: ...vice center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the machine with an...

Page 6: ...fe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to ...

Page 7: ...mporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored rigid ear lug or the like extending from the adaptor must be connected to a permane...

Page 8: ...typical wall receptacle found in household and light industrial environments Voltages below 105 volts or above 125 volts could cause serious damage to motors Special voltage models available A wiring diagram is mounted inside the rear control panel of machine A copy of the wiring diagram is included in this Owner s Guide EXTENSION CORDS If an extension cord is used the wire size must be at least o...

Page 9: ...n Handle 5 Solution Lever Controls the amount of flow of solution to the floor 6 Brush Motor Circuit Breaker Protects brush motor from overheating 7 Vac Motor Circuit Breaker Protects the vac motor from overheating 8 Handle Adjustment Lever Adjusts the main handles angle 9 Solution Tank Drain Hose 10 Accessory Tool Connection Solution connection for accessory tools 11 Accessory Hose Connection Hos...

Page 10: ... pressing them in and attempt to switch the machine on again NOTE If solution does not dispense in an even pattern across the width of the machine the spray jet may be clogged Tilt the machine back and remove the spray tip by pushing in and turning it one quarter turn Wash it thoroughly and blow dry NOTE Do not use pins wire etc to clean spray jet nozzle as this will deform the jet and destroy the...

Page 11: ...se pins wire etc to clean spray jet nozzle as this will deform the jet and destroy the spray pattern 3 Periodically inspect all hoses electrical cables filters gaskets and connections on your machine Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss 4 The electrical cable must be well insulated if the cable insulation is broken or frayed repair or...

Page 12: ...lution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check all bearings for noise Check all gaskets for wear and leakage Check vacuum intake screen for damage replace if necessary Check pump pressure observe spray pattern and check with gaug...

Page 13: ...lly and adjusted when needed as described below 1 Loosen the lock nut at the point where the cable enters the lever housing on the machine handle 2 Turn the threaded end of the cable sleeve to adjust Threading the end further into the housing will slacken the cable increasing the play in the lever Threading the end out of the housing will tighten the cable decreasing the play in the lever 3 Tighte...

Page 14: ...concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long 3 8 9 5mm Important T...

Page 15: ...WIRING DIAGRAM EXP 98363 08 25 04 4 5 115V EXPERT BLK 15 ORG ...

Page 16: ...Replace or repair as necessary Vacuum Motor Runs But Suction Is Poor Recovery tank full float ball stuck in the up position Turn off vac motor Drain and rinse recovery tank Main pump switch off Turn on Jets clogged or missing Clean using a vinegar water solution or replace Solution filter clogged Drain solution tank and clean solution filter Poor Or No Water Flow Carpet Is Streaky Faulty solenoid ...

Page 17: ...et Not Getting Clean Severe soil conditions Make several passes at right angles to each other Use a pre spray Carpet Too Wet Worn spray jet s Replace spray jets which are producing more than a fine mist Solution filter screen clogged Clean solution filter screen located inside lower tank near the front Spray jet s clogged Clean or replace jets Do not use a wire to clean jet Damaged jets will cause...

Page 18: ...ANK CONTROL PANEL 98363 12 04 04 5 1 1 2 3 1 4 6 7 8 9 10 11 13 5 14 16 17 15 19 21 18 23 1 19 24 25 26 25 27 35 36 22 37 33 38 30 28 31 39 40 41 34 42 43 44 51 45 47 46 48 26 25 49 50 32 IN LOWER CORNER 12 20 52 29 ...

Page 19: ...0086 1 CLAMP CORD 24 70222 2 SCR 8 X PPHST BLK 25 87189 13 WASHER 2 ID X 5 OD BLK SS 26 70745 11 SCR 10 5 8 PPHST HI LO BLK 27 27787 1 COVER REAR CONTROL PANEL 28 35182 4 GASKET FRAME 29 70393 4 SET SCR 1 4 20 X 1 25L 30 70627 4 SCR 1 4 X 1 2 PPHST HI LO 31 20035 1 CLAMP 7 16 DIA NYLON UL 1000028686 32 62717 2 PLATE AXLE EXP 33 34331 1 FRAME SOL EXP II 34 73864 1 STRAINER 3 8 NPT 60 MESH 35 35222 ...

Page 20: ...BRUSH BRUSH MOTOR FRAME EXP 98363 08 25 04 5 3 ...

Page 21: ...ING LEFT 20 140040 1 BRUSH 21 64086 1 PULLEY BRUSH 22 11039 1 BELT BRUSH DRIVE 23 03084 1 AXLE BRUSH 24 35176 1 GASKET BOTTOM COVER 25 39468 REF HOSE ID NYLOBRD X 11 5 26 27639 1 COVER BOTTOM 27 35171 1 GASKET ACCESS PORT COVER 28 140087 1 BULKHEAD 1 4 MPT X 1 4 BARB 29 56012 1 NIPPLE 1 4 FPT QD 30 70303 2 SHOULDER BOLT 1 4 OD X 5 8 L 31 OPEN 32 09117 2 BEARING BRUSH BRACKET 33 57018 2 NUT 10 24 H...

Page 22: ...PUMP ASSEMBLY EXP 98363 08 25 04 5 5 ...

Page 23: ...1 4 NYLOBRAID X 11 5 4 39508 1 HOSE 1 4 NYLOBRAID X 15 5 70484 2 SCR 10 32 X 5 8 PPHMS SS 6 87016 2 WASHER 10 LOCK EXT STAR 7 140034 1 BRACKET PUMP 8 40009 1 HOSEBARB 1 4 MPT X 1 4 9 40065 1 HOSEBARB 1 4 MPT X 1 4 X 90 10 65164 1 PUMP ASM EXPERT 11 70581 2 SCR 10 32 X 3 8 HHTFW WASH 12 78024 1 TEE 1 4 BRANCH 13 40033 1 HOSEBARB 1 4 MPT X 3 8 90 14 20042 1 CLAMP 3 8 D SLOT ...

Page 24: ...SOLUTION LEVER MAIN HANDLE EXP 98363 08 25 04 5 7 ...

Page 25: ...17 66133 1 PIN CLEVIS 18 51184 2 LOCK HANDLE ADJUSTMENT 19 62716 1 PLATE STOP EXPT 20 73735 1 SPACER 1 0 OD X 26 ID X 1 BLK NYL 21 70556 1 SCREW 1 4 20 X 1 5 SS 22 84153 1 VALVE KINGSTEN 23 40065 2 HOSEBARB 1 4 MPT X 1 4 90 24 OPEN 25 OPEN 26 57018 1 NUT 10 24 LOCK 27 89144 1 WELDMENT LEVER VALVE EXP 28 41144 1 HOOK CORD 29 70361 2 SCR 10 32 X 1 2 PHTR 30 50729 1 CARD INSTRUCTION 31 27417 1 CORD 1...

Page 26: ...RECOVERY TANK EXP 98363 08 25 04 5 9 1 2 3 4 3 5 6 7 8 9 TO REAR COVER 10 11 ...

Page 27: ...O FROM NOTES 1 28050 1 DOME 2 35178 1 GASKET DOME 3 62465 1 PLATE COVER 4 70114 3 SCR 10 32 X 3 4 POLYFAST 5 35167 1 GASKET COVER 6 75212 1 TANK RECOVERY 7 34140 1 FILTER VAC INTAKE 8 78162 1 TUBE 1 5 PVC X 4 88 9 27417 1 CORD 1 8 X 1 2 10 500009 1 LABEL WARNING 11 500016 1 LABEL EXPERT ...

Page 28: ...SOLUTION PLUMBING SPRAY JET EXP 98363 08 25 04 5 11 ...

Page 29: ...SEBARB 3 8 NPT X 3 8 TEE 2 20016 2 CLAMP 1 4 ID HOSE 3 20042 1 CLAMP 3 8 HOSE 4 31028 1 ELBOW 1 8 45 STREET 5 39509 1 HOSE 3 8 CLEAR X 15 5 6 62800 1 PLATE GUARD EXPERT 7 40064 1 HOSE BARB 1 8 FPT X 1 4 8 OPEN 9 44066 1 JET BRASS MINI QUICK 10 44052 1 JET BODY MINI QUICK W SEAL 11 OPEN 12 87185 1 WASHER 3 8 SEALING X 3 4 OD ...

Page 30: ...2 JET BODY MINI QUICK W SEAL 35175 GASKET TANK TO VAC COVER 50729 INSTRUCTION CARD 09114 BEARING LEFT 09113 BEARING RIGHT 64085 BRUSH MOTOR PULLEY 64086 BRUSH PULLEY 35176 GASKET BOTTOM COVER 73169 STRAIN RELIEF CORD HOOK 34140 FILTER VAC INTAKE 41258 BRUSH SET 120V 5 7 VAC AMETEK 140687 BRUSH SET 120V VAC WINDSOR ACCESSORIES 89227 STANDARD WAND SPW SPOTTING WAND HT HANDTOOL W 1 4 MQD DHTK DHT ACC...

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