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Windsor Chariot iScrub, Operating Instructions Manual, Page: 40 / 54

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Windsor Chariot iScrub Operating Instructions Manual Download Page 40

40

86317500 CHARIOT SCRUBBER

Maintenance

Circuit Protection

Circuit Breakers

1.

Circuit breakers interrupt the flow of power in the event of an electrical overload.  When a circuit breaker is 
tripped, reset it by pressing the exposed button.  If a circuit breaker continues to trip, the cause of the electrical 

overload should be found and corrected.

18 Amp. (Disk) Protects the left scrub brush motor.

30 Amp. (Cylindrical) Protects the front scrub brush motor.

18 Amp. (Disk) Protects the right scrub brush motor.

30 Amp. (Cylindrical) Protects the rear scrub brush motor.

1

Summary of Contents for Chariot iScrub

Page 1: ...MODELS IPX4 Read these instructions before using the machine Operating instructions ENG iScrub CSX24 10061090 CSX24X 10061100 CSXE24 10061120 CS26SP 10061160 CS26SPX 10061170 86317500 AT 08 2012...

Page 2: ...with brushes or pads and then vacuums the soiled water back into the recovery tank Machine Data Log Overview Warranty Registration Thank you for purchasing a Windsor product Warranty registration is q...

Page 3: ...on 40 Solution Strainer Pump Disk 41 Solution Strainer Pump Cylindrical 42 Vacuum Float Shutoff 44 Drive Motor 46 Electric Parking Brake Engagement 47 Drive Motor Carbon Brush Replacement 48 Removing...

Page 4: ...ts in good working condition They are listed in this general order Batteries Scrub Brushes Adjusting Squeegee Service Schedule Machine Troubleshooting The PARTS LIST section contains assembled parts i...

Page 5: ...in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine sw...

Page 6: ...p ment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY...

Page 7: ...el Locations These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them 86244310 PRV NO 500956 PRV NO 500955 PRV NO 80885 862...

Page 8: ...t empty without batteries 558 lbs 253 kg Solution Control 1 3 GPM pump fully variable with automatic shut off in neutral Solution capacity 25 gal 95 L Recovery capacity 25 gal 95 L Scrub brush diamete...

Page 9: ...in accordance with ISO 5349 references Standard EN 60335 2 72 This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of exper...

Page 10: ...ter is applied to the first scrubbing brush turning in a clockwise rotation when viewed from the right side of machine The first brush scrubs dirt and debris between the brushes The second scrubbing b...

Page 11: ...ive 2 Control Panel Scrub 3 Control Housing 4 Pedal Platform 5 Rear Cover 6 Tank 7 Recovery Dome 8 Recovery Drain Hose 9 Scrub Deck Aqua Mizer 10 Scrub Deck Skirts Side Squeegees 11 Solution Cover 12...

Page 12: ...12 86317500 CHARIOT SCRUBBER Operations Drive Controls 1 2 3 4 5 6 8 9 7...

Page 13: ...mergency Stop Switch this will also engage the parking brake and cause the machine to stop immediately To reset the machine rotate the switch clockwise 3 DIRECTIONAL CONTROL DRIVE RESET SWITCH This sa...

Page 14: ...pressure on the pedal 5 HORN BUTTON The horn is activated by pressing the horn button 6 STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction 7 SPEED CONTROL...

Page 15: ...er operation of the machine could damage the machine or the batteries When the machine is left overnight with less than a full charge the display may initially indicate a full charge It will also indi...

Page 16: ...will flow at a low rate Water will automatically shut off in neutral and restart when pressure resumes The squeegee will automatically lower and vacuum will continue on at a low flow Squeegee will co...

Page 17: ...w at a low rate Water will automatically shut off in neutral and restart when propel resumes The squeegee will automatically lower and vacuum will continue on at a low flow Squeegee will continue to l...

Page 18: ...18 86317500 CHARIOT SCRUBBER Operations Scrub Controls Squeegee 1 Squeegee Deflection Adjustment Knobs 2 Squeegee Pitch Adjustment Rod 1 2...

Page 19: ...Scrubber Adjusts the deflection at the ends of the squeegee To increase squeegee blade deflection at the ends turn rod counterclockwise To decrease squeegee blade deflection at the ends turn rod clock...

Page 20: ...e that all safety devices are in place and operating properly 1 The operator should be on the pedal platform The throttle pedal must be in the neutral position 2 Turn the machine power on by turning k...

Page 21: ...manufacturers recommended proportion instructions 5 Replace solution tank cover Flammable materials can cause an explosion or fire Do not use flammable materials in the tanks Normal Scrubbing Plan th...

Page 22: ...or and the vacuum motors will start 5 Drive machine forward to begin scrubbing NOTE Shut machine off immediately if water or foam is expelled from the machine NOTE Solution flow is automatically shut...

Page 23: ...it will be necessary to double scrub Rotate the knob to the double scrub position Make the first pass over the surface being cleaned with the squeegee up vacuum off and the solution on For best resul...

Page 24: ...spect for free movement of float The float shut off system is located in the rear of the recovery tank 5 Replace the drain cap and secure drain hose under tank Replace the drain cap and secure drain h...

Page 25: ...86317500 CHARIOT SCRUBBER 25 Notes...

Page 26: ...lug and cap Check pedal brake and steering for proper operation Clean out recovery tank and dome basket Clean and inspect float shutoff Clean out solution tank and filter check flow Clean and inspect...

Page 27: ...86317500 CHARIOT SCRUBBER 27 Maintenance Batteries 1 Rear Cover Retainer Knob 2 Rear Cover 3 Battery Connector Machine 4 Batteries 5 Battery Tray 6 Battery Tray Liner 1 2 3 4 5 6...

Page 28: ...e level in each battery cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates ex...

Page 29: ...with battery acid Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging Wear eye protection and protective clothing when working with...

Page 30: ...p to the indicator ring If necessary add distilled water 11 Install the rear cover CHANGING BATTERIES Stop the machine in a clean area next to the charger Turn off machine FOR SAFETY Before leaving or...

Page 31: ...SCRUBBER 31 Maintenance 1 Squeegee 2 Squeegee Deflection Adjustment Knobs 3 Squeegee Level Indicator 4 Squeegee Pitch Adjustment Rod 5 Squeegee Pitch Adjustment Lock Nut 6 Squeegee Retainer Knob 1 2...

Page 32: ...E SQUEEGEE DEFLECTION TOO MUCH CORRECT NOT ENOUGH To Remove Squeegee Assembly 1 With the squeegee in the up position turn key switch OFF 2 Disconnect vacuum hose from squeegee and loosen knob on left...

Page 33: ...b 6 Check the deflection of the squeegee blades again Repeat steps 1 through 4 until the deflec tion is equal across the entire rear squeegee blade Tighten wing nut To Adjust Amount of Rear Squeegee D...

Page 34: ...lean and ready for finishing The scrub brushes should be checked before each days work for wire string wear and damage Replacing or Installing Scrub Brushes Disk 1 Turn machine function dial to transp...

Page 35: ...500 CHARIOT SCRUBBER 35 Maintenance Scrub Deck Disk 1 Scrub deck Aqua Mizer 2 Aqua Mizer retainer knob 3 Scrub deck skirt 4 Scrub deck skirt stop 5 Scrub brush motor 6 Scrub deck lift actuator 1 2 3 4...

Page 36: ...36 86317500 CHARIOT SCRUBBER Maintenance Scrub Deck Cylindrical 1 Skirt Release 2 Brush Deck 3 Skirt 4 Brush End Cap 1 2 3 4...

Page 37: ...move two bolts 2 Remove end cap from motor NOTE Motors contain two wave washers in cap Do not lose these 3 Release brush from spring tension Remove screw connecting brush wire lead to brush holder Cle...

Page 38: ...ply power to the actuator such that it is fully extended Positive power to white wire and negative ground to black Limit switch within actuator will stop it 2 Turn barrel out one or more full turns to...

Page 39: ...86317500 CHARIOT SCRUBBER 39 Notes...

Page 40: ...t breaker is tripped reset it by pressing the exposed button If a circuit breaker continues to trip the cause of the electrical overload should be found and corrected 18 Amp Disk Protects the left scr...

Page 41: ...86317500 CHARIOT SCRUBBER 41 Maintenance 1 Solution Strainer Coarse 2 Pump Mounting Plate 3 Pump 4 Solenoid Valve 5 Solution Strainer Fine 6 Shut off Valve Solution Strainer Pump Disk 2 3 5 6 1 4...

Page 42: ...42 86317500 CHARIOT SCRUBBER Maintenance 1 Solution Strainer Coarse 2 Solution Strainer Fine 3 Pump 4 Solenoid Valve 5 Spray or Drip Bar 6 Shut off Valve 1 2 3 4 5 6 Solution Strainer Pump Cylindrical...

Page 43: ...bottom part of the strainer counterclockwise until the bottom is sepa rated Clean out the debris from the wire mesh and re assemble Make sure the O ring gasket is in place when re assembled To resume...

Page 44: ...44 86317500 CHARIOT SCRUBBER Maintenance Vacuum Float Shutoff 1 Recovery Tank Float Shut off 2 Vacuum Motor 1 2...

Page 45: ...e stop on a level surface turn off machine and disconnect power To Repair or Replace Vacuum Motor 1 Remove rear cover from machine 2 Remove two screws from top of control panel and four screws from si...

Page 46: ...46 86317500 CHARIOT SCRUBBER Maintenance Drive Motor 1 Drive Motor 2 Parking Brake 1 2...

Page 47: ...teps off the platform or when emergency stop is engaged The brake has a mechanical over ride that can be engaged so machine can be pushed or towed slowly When the mechanical over ride is engaged the m...

Page 48: ...mended that the roll pin be left partially in the hex hub 5 Remove brush cap 6 Release brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush holder to insure fr...

Page 49: ...as one assembly The bag can be cleaned as an assembly or further disassembled 7 To replace with a new bag remove the four screws that go through the collar and into the frame Feed the frame through t...

Page 50: ...g enough to lift two times the weight of the machine Tie downs must be positioned to prevent the machine from moving forward backward or either side to side Use all four corners of the machine with th...

Page 51: ...ctions and switch Faulty platform circuit or switch Check wires connections and switch Brake over ride engaged Disengage brake over ride Faulty brake circuit or over ride switch Check wires connection...

Page 52: ...tion flow to the floor Solution tank empty Fill solution tank Solution strainer plugged Clean solution strainer Solution system plumbing obstructed Clear obstruction from plumbiing Pump obstructed Cle...

Page 53: ...T CHECK AUX OUTPUT DEVICES CHECK ALL ASSOCIATED WIRING TO AUX DEVICES VACUUM MOTOR DISCONNECTED THE VACUUM MOTOR HAS A BAD CONNECTION CHECK CONNECT CONTROL SYSTEM INHIBITED THE TRIO IS BEING INHIBITED...

Page 54: ...54 86317500 CHARIOT SCRUBBER Notes...

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