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Windsor Chariot 2 iGloss 20 10020310, Operating Instructions Manual, Page: 24 / 69

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Windsor Chariot 2 iGloss 20 10020310 Operating Instructions Manual Download Page 24

65

86356230 Chariot iGloss

Control Panel

REF

PART NO.

QTY 

DESCRIPTION

SERIAL NO. 

FROM

NOTES

1

86332510

1

BOOT, SEAL PUSH BUTTON 11MM

ACTIVE MODEL ONLY

2

86001260

1

BOOT, CB 3/8-32 UNS

3

86348640

2

LED, BAG FULL INDICATOR

4

86348960

1

LED, BATTERY INDICATOR

5

53217380

1

KNOB, SELECTION

6

63130140

1

SPRING ELEMENT

7

86295200

1

ASM, BUTTON, BLACK, W/BEZEL

8

86313950

1

SWITCH, SPDT 3 POSN MOM, ARROW

9

86292590

1

SWITCH, E-STOP AKW CHARIOT

10

86292780

1

SWITCH,MICRO

11

86007170

1

SWITCH, KEY 2 POSITION

12

86358430

2

SCR, M4X12 FHMS, ISO7046 SS NP

13

86255900

4

STANDOFF, 6-32 X 5/8 HEX NYL

14

86354870

1

SWITCH, ROTARY

15

86354560

1

BEZEL, ROTARY SWITCH

16

86315470

1

METER, HOUR, LCD

17

86354810

1

GASKET, SCE42B W/5008B PSA

18

86353680

1

BREAKER, 1.5A, CARLING MAGNETIC

19

86316160

1

BREAKER, 18A, 250VAC, 32VDC

ACTIVE MODEL ONLY

20

86329570

4

SCR, PAN HD #10-32 X 1.0 TORX, SS NP

21

86358440

2

O-RING, 4MM ID, 1.5MM THK, BUNA-N

Summary of Contents for Chariot 2 iGloss 20 10020310

Page 1: ...ODELS Read these instructions before using the machine Operating instructions ENG CBPS20 10020310 CBPSC20 10020320 CBPL20 10020330 CBPLC20 10020340 CBAL20 10020350 CBALC20 10020360 86356230 W 09 19 12...

Page 2: ...This machine applies a high luster to hard floor surfaces Warranty Registration Thank you for purchasing a Windsor product Warranty registration is quick and easy Your registration will allow us to s...

Page 3: ...36 Drive Motor 38 Drive Motor Carbon Brush Replacement 38 Drive Chain Tension 38 Inclines 39 Machine Tie Downs 40 Troubleshooting 41 Parts Body Brace 46 Body Lower 48 Body Lower Mounting 50 Bumper 52...

Page 4: ...45 PARTS 86356230 Chariot iGloss Parts...

Page 5: ...46 Body Brace DETAIL A SEE WIRING DIAGRAM FOR P NS SEE DETAIL A SEE DETAIL A 4 6 4 15 14 16 19 1 2 3 5 12 14 14 10 9 8 7 11 13 2 7 7 16 17 18 14 ORIENT BREAKER AS SHOWN 20 86356230 Chariot iGloss...

Page 6: ...SS 7 86229770 1 BLOCK SHUNT MOUNT 8 86005700 2 NUT 10 32 W STAR WASHER PLTD 9 86271790 2 NUT 6 32 HEX BRASS 10 86279600 4 WASHER 6 FLAT BRASS 11 86253600 1 SHUNT 50MV 70AMP 12 86276250 2 SCR 6 32 X 3...

Page 7: ...48 Body Lower 12 10A 8 7 7 8 11 1 2 3 9 9 4 5 6 10B 86356230 Chariot iGloss...

Page 8: ...10670 2 WASHER 5 16 FLAT SS 5 86279130 4 WASHER 5 16 SPLIT LOCK PLTD 6 86276780 2 SCR 5 16 18 X 3 4 HHCS SS 7 86354570 2 BRACKET SPRING UPPER 8 86353220 2 SPRING EXTENSION 9 86353720 2 BRACKET SPRING...

Page 9: ...50 Body Lower Mounting 1 2 3 86356230 Chariot iGloss...

Page 10: ...hariot iGloss Body Lower Mounting REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86279630 6 WASHER 344IDX1 13ODX 09T PLT 2 86006760 4 SCREW 5 16 18 X 3 4HHCSGR5PLTDL 3 86275180 2 SCR 5 16 18 X 1 2...

Page 11: ...52 Bumper 8 3 9 10 11 12 13 1 2 5 6 3 4 3 7 86356230 Chariot iGloss...

Page 12: ...070 4 SCR 5 16 18 X 3 4 CARRIAGE SS 5 86270830 4 NUT 5 16 18 HEX NYLOCK SS 6 86323950 2 PAD TIP 7 86327510 2 SCR KA50X16 PT OHS WN1412 A2 SS 8 86271840 1 SP NUT 5 16 18 HEX NYLOCK THIN SS 9 86327910 2...

Page 13: ...54 Burnishing Deck B TORQUE 65 IN LBS 19 20 1 B B A TORQUE 18 FT LBS 8 A 1 2 3 4 5 6 7 18 15 16 14 13 12 9 10 11 17 WIRE HARNESS 86356230 Chariot iGloss...

Page 14: ...SUPPORT INNER SHROUD 8 86276920 4 SCREW 3 8 16x1 9 86352450 1 HUB PAD DRIVER 10 86010710 1 WASHER 5 X 1 25 FLAT GR8 PLT 11 86277540 1 SCREW 7 16 20 X 1 HHCS PLTD 12 86006930 1 SCREW 5 16 18 X 1 00 BSH...

Page 15: ...56 Burnishing Deck Mounting 1 2 3 4 5 5 6 7 8 9 7 8 2 3 4 5 6 5 7 8 4 5 5 6 7 8 11 2 3 2 12 4 5 5 6 7 8 7 10 14 13 15 A A TORQUE 8 FT LBS A A A 86356230 Chariot iGloss...

Page 16: ...063 5 86279350 16 WASHER WAVE 1 2ID X3 4D X 125 6 86259420 8 WASHER THRUST 51ID X 1 ODBRO 7 86010670 14 WASHER 5 16 FLAT SS 8 86270830 12 NUT 5 16 18 HEX NYLOCK SS 9 86276070 2 SCR 5 16 18 X 3 4 CARRI...

Page 17: ...58 Burnishing Deck Lift 1 2 3 4 5 86356230 Chariot iGloss...

Page 18: ...Lift REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86328040 2 PIN CLEVIS 1 4 X 2 0 L 2 86354750 2 WASHER 1 00X 264X 070THK NYL BLK 3 86320880 1 ACT 36VDC 3 0 STK 8 74 LNG 4 86008650 2 COTTER 1 4...

Page 19: ...60 Pad Driver A TORQUE 6 IN LBS B TORQUE 20 22 IN LBS C TORQUE 34 36 IN LBS B C A 1 2 8 4 3 5 6 7 86356230 Chariot iGloss...

Page 20: ...55650 1 GROMMET 188ID x 438OD x 188T 3 86173140 3 SCR KA40X16 PT OVAL WN1412 PL 4 86355620 1 RETAINER PAD CENTER LOCK 5 86173330 8 WASHER M5 FLAT ISO7093 SS 6 86327910 8 SCR KA50X25 PT OHS WN1412 PLTD...

Page 21: ...62 Control Panel 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 A TORQUE 45 55 IN LBS A 19 16 20 21 22 ACTIVE MODELS ONLY 86356230 Chariot iGloss...

Page 22: ...8 86354860 4 STANDOFF 6 32 X 1 25L NYL 9 86356320 1 CONTROLLER iGLOSS 20 10 86275550 2 SCREW 6 32 X 1 25 11 86279020 1 WASHER 6 LOCK EXT STAR SS 12 86336110 1 RELAY SPST NO 13 86336100 3 CLIP RELAY 1...

Page 23: ...64 Control Panel 21 ACTIVE MODELS ONLY 20 13 6 15 13 17 4 5 7 8 9 7 10 12 11 14 16 18 19 1 2 3 86356230 Chariot iGloss...

Page 24: ...313950 1 SWITCH SPDT 3 POSN MOM ARROW 9 86292590 1 SWITCH E STOP AKW CHARIOT 10 86292780 1 SWITCH MICRO 11 86007170 1 SWITCH KEY 2 POSITION 12 86358430 2 SCR M4X12 FHMS ISO7046 SS NP 13 86255900 4 STA...

Page 25: ...66 Charger Optional 1 2 3 4 5 6 7 8 8 86356230 Chariot iGloss...

Page 26: ...SCR 1 4 20 X 3 4 HHCS SS NP 2 86010780 4 WASHER 1 4 SPLIT LOCK PLTD 3 86010630 4 WASHER 1 4 ID X 5 8 OD SS 4 86234390 1 SP CORD ASM 16 3 SJTW X 2M IEC 5 86353300 1 CHARGER 36V 21A OBC 4 PROFILE 6 8634...

Page 27: ...68 Hinge 12 11 13 6 2 1 5 4 3 7 8 9 10 2 1 14 BLACK WIRE FROM CONTROL PANEL 86356230 Chariot iGloss...

Page 28: ...860 1 NUT 10 24 U TYPE SPEED 5 86277110 1 SCR 10 24 X 3 4 PPHMS SS 6 86327680 1 SWITCH INTERLOCK 7 86326320 1 BRACKET HINGE UPPER 8 86228990 2 BEARING FLNGD 314ID X 502OD 9 86326340 1 PIN CLEVIS 5 16...

Page 29: ...70 Decals 1 2A 4 3 5 2B 86356230 Chariot iGloss...

Page 30: ...IAL NO FROM NOTES 1 86004970 1 LABEL WINDSOR LOGO DOMED 2A 86353580 1 LABEL PANEL iGLOSS 20 DLX ACTIVE MODELS 2B 86357750 1 LABEL PANEL iGLOSS 20 PASSIVE MODELS 3 86354330 1 LABEL iGLOSS 20 LEFT 4 863...

Page 31: ...72 Drive Chain 30 31 29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 3 23 A TORQUE 78 IN LBS A A A 86356230 Chariot iGloss...

Page 32: ...BRACKET BEARING CLAMP 14 86319600 1 BRACKET DRIVE MOUNT 15 86319590 1 SHAFT STEERING SPROCKET 16 86319560 1 CHAIN ISO O8B 12 7MM PITCH 17 86014440 1 BEARING DRIVE 18 86224270 1 SLEEVE CHAIN TENSIONER...

Page 33: ...31 23 21 11 16 B B C 30 29 D TORQUE 60 IN LBS AFTER B 24 11 16 18 1 2 3 6 9 13 22 10 17 20 A TORQUE 15 18 FT LBS B TORQUE 120 IN LBS C TORQUE 15 FT LBS A B B D A 25 5 19 12 7 6 10 17 5 12 19 17 28 26...

Page 34: ...4 SS 13 86008610 4 FLANGE BEARING PRESSED STEEL 14 86272550 3 PIN CLEVIS 5 16 X 1 00 PLTD 15 86276070 4 SCR 5 16 18 X 3 4 CARRIAGE SS 16 86358820 3 SCREW M6 1 0 X 16 HCS 10 9Z 17 86136640 3 SCR M8 X 2...

Page 35: ...76 Drive Mounting 11 1 2 3 4 5 6 7 4 7 8 9 10 86356230 Chariot iGloss...

Page 36: ...KAGE MOUNT LEFT 3 86331630 1 BRACKET ROLLER GUIDE 4 86010670 12 WASHER 5 16 X 3 4 SS 5 86276690 8 SCR 5 16 18 X 1 75 CARR SS 6 86276070 2 SCR 5 16 18 X 3 4 CARRIAGE SS 7 86270830 12 NUT 5 16 18 HEX NY...

Page 37: ...78 Console Bag Enclosure 1 2 3 21 4 5 6 7 8 9 10 12 11 13 15 5 6 16 17 18 19 20 25 9 23 12 11 14 24A 22 24B 26 86356230 Chariot iGloss...

Page 38: ...RIAGE BZ 12 86279520 4 WASHER 1 4 ID FLAT BLK 13 86356130 2 BUMPER 7 8OD X 13 32H RUBBER 14 86006600 2 SCREW 10 X 3 4 PPHST TYPE B SS 15 86354640 1 WASHER 1 5ID SINK RUBBER 16 86284790 1 FILTER BAG 10...

Page 39: ...80 Frame Rear Wheels 7 6 4 5 2 3 1 9 8 86356230 Chariot iGloss...

Page 40: ...T FRAME LEFT 2 86326250 1 BRACKET FRAME RIGHT 3 86356380 1 FRAME ASM IGLOSS 20 INCLUDES ITEM 8 9 4 86326220 2 SPACER FLG 887ID X 1 055D X 345LG 5 86318030 1 AXLE 20MM X 562 MM 6 86318020 2 WHEEL PU 15...

Page 41: ...82 Pedal Platform 3 4 5 6 7 8 9 10 11 1 2 2 2 2 86356230 Chariot iGloss...

Page 42: ...0 9 SCR KA50X10 PT OHS WN1412 PLTD 3 86264930 1 CABLE TIE 3 5 UL CS 4 86326150 1 BRKT LINEAR POT 5 86326140 1 PIN DOWEL 25 X 2 75 STEEL 6 86318010 1 PEDAL HEEL 7 86318000 1 PEDAL ACCELERATOR 8 8631799...

Page 43: ...84 Pedal Platform Mounting 86356230 Chariot iGloss...

Page 44: ...ing REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86327510 9 SCR KA50 X 16 WN1412 A2 SS 2 86198440 9 CLAMP 1 4 PLASTIC CABLE 3 86327910 4 SCR KA50X25 PT OHS WN1412 PLTD 4 86173330 4 WASHER M5 FLA...

Page 45: ...86 Steering 1 2 3 4 5 86356230 Chariot iGloss...

Page 46: ...PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86259610 1 WHEEL STEERING 40 SPLINE HUB 2 86271610 1 NUT 5 8 18 HEX NYLOCK THN 3 86279420 1 WASHER 75IDX1 25ODX 125THK NY 4 86339320 1 ASM SHAFT STEERING...

Page 47: ...88 Vacuum Optional 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 86356230 Chariot iGloss...

Page 48: ...SKET VAC MOTOR 5 86012210 1 VAC MOTOR 36VDC 2ST TD 6 86264940 1 CABLE TIE 11 38 UL CSA 7 86327500 3 MOUNT VIBRATION 8 86002400 1 CLAMP 2 0 WORM GEAR X 312W 9 86320330 1 HOSE ASM 1 5 BLK VAC X12 10 863...

Page 49: ...90 Wiring Battery 1 3A 3B 3C 3D 4 5 2 86356230 Chariot iGloss...

Page 50: ...UMPER 2 86356120 1 CABLE ASM BATTERY 3A 86228400 3 BATTERY 12V 130AH 3B 86328630 3 BATTERY 12V 114A H AGM NOT SHOWN 3C 86283410 3 BATTERY 12V 225AH J185H AC NOT SHOWN 3D 86228430 3 BATTERY 12V AGM 234...

Page 51: ...92 Wiring Diagram 1 86356230 Chariot iGloss...

Page 52: ...1 HARNESS IGLOSS20 MAIN POT AND BRAKE 6 86356370 1 HARNESS IGLOSS20 MAIN CHARGER 7 86356340 1 HARNESS IGLOSS20 MAIN TRACTION 8 86354390 1 HARNESS IGLOSS20 BRUSH 9 86354400 1 HARNESS IGLOSS20 MAIN POW...

Page 53: ...94 Wiring Diagram 2 86356230 Chariot iGloss...

Page 54: ...REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR OPTIONAL M3 TRACTION MOTOR M4 LINEA...

Page 55: ...96 Wiring Diagram 3 pink violet green gray orange yellow blue brown white black red WIRE COLOR rs vi gn gr or ge bl bn ws sw rt 86356230 Chariot iGloss...

Page 56: ...RWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE S0 EMERGE...

Page 57: ...98 Wiring Diagram 4 86356230 Chariot iGloss...

Page 58: ...RWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE S0 EMERGE...

Page 59: ...100 Wiring Diagram 5 86356230 Chariot iGloss...

Page 60: ...ORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE S0 EMERG...

Page 61: ...102 Wiring Diagram 6 86356230 Chariot iGloss...

Page 62: ...ORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE S0 EMERG...

Page 63: ...104 Wiring Diagram 7 86356230 Chariot iGloss...

Page 64: ...ORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE S0 EMERG...

Page 65: ...106 Wiring Diagram 8 86356230 Chariot iGloss...

Page 66: ...ORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH SQUEEGEE S0 EMERG...

Page 67: ...T BURNISHER MOTOR 86135310 BRUSH SET 24 36V VAC WINDSOR 86232780 CHAIN MASTERLINK 12 7MM 86284790 FILTER BAG 10 PACK 86327830 GASKET 188X 31X41 0 86354630 GASKET BAG MOUNT 86353660 GASKET BAG COVER 43...

Page 68: ...109 86356230 Chariot iGloss Serial Numbers REF NO MODEL SERIAL 1 10020350000012 10020360000016 2 10020350000012 10020360000013 3 10020350000014 10020360000017...

Page 69: ......

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