Windsor 8.604-176.0 Operating Instructions Manual Download Page 9

MAINTENANCE 

86037500 PJ2A 03/04/08 

 

 4-1

DAILY MAINTENANCE 

1. 

Vacuum unused cleaning solution from solution tank into recovery bucket. 

2. 

Flush two gallons of clean water through pumping system of extractor, PILEJOGGER and hand tools.  Twice 
a month, flush a vinegar solution (one quart white vinegar to two gallons water) or browning prevent solution 
(mixed as directed) through extractor and PILEJOGGER.  This will minimize buildup of alkaline residue in the 
system. 

3. 

Remove carpet lint from brush fibers and underside of brush housing.  Flush out with water.   

4. 

Check for carpet lint buildup in vac shoe.  Clean out and flush with water. 

5. 

If spray jets become clogged, remove from manifold, wash and blow-dry to remove obstruction.  Do not use 
pins, wires, etc. to clean jets as this could destroy spray pattern. 

6. 

Apply silicone lubricant to quick-disconnect fittings. 

 

TROUBLESHOOTING 

 

PROBLEM

CAUSE SOLUTION 

No power to brush 

Dead electrical circuit 

Check building circuit breaker or fuse box 

 

Faulty switch 

Replace 

 

Faulty electrical cable 

Replace 

Brush motor speed 
varies or doesn’t run 

Faulty motor 

Replace 

 

Faulty switch 

Replace 

Loss of vacuum 

Loose cuff on vac hose 

Tighten cuffs (turn counterclockwise) 

 

Vac chamber plugged 

Wash out with hose.  Pick lint out with wire. 

 

Broken vac hose 

Replace 

Solution hose quick 
disconnects hard to 
insert 

Corrosion on fittings 

Clean fitting by soaking in vinegar solution, lubricate 
lightly with silicon lube 

Solution won’t shut off 

Faulty solution valve 

Repair or replace 

Clogged spray jets 

Corrosion 

Clean with steel wool and vinegar solution; wipe dry 
after each use. 

Carpet not clean 

Severe soil conditions 

Make more than one pass at right angle to first pass.  
Prespray. 

Carpet too wet 

Loss of vacuum 

Check vac system for leaks 

 

WIRING DIAGRAM

 

Summary of Contents for 8.604-176.0

Page 1: ...8603750 G 03 04 08 PRV NO 98018 PILEJOGGER II MODELS PJ2A 8 604 176 0 PJ2AIE 8 604 177 0 Read instructions before operating the machine Operating Instructions ENG...

Page 2: ...______________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHE...

Page 3: ...ow to use this Manual 1 1 SAFETY Important Safety Instructions 2 1 Hazard Intensity Level 2 2 Grounding Instructions 2 3 OPERATIONS How the Machine Works 3 1 MAINTENANCE Daily Maintenance 4 1 Machine...

Page 4: ...ring Diagram The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference nu...

Page 5: ...ear flammable fluids dust or vapors This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenan...

Page 6: ...afe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentiall...

Page 7: ...t that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in...

Page 8: ...30 feet per minute NOTE Lift the handle slightly as you move backward so the weight is almost off the rear roller This will bring the vacuum orifice and brush into proper contact with carpet 4 Releas...

Page 9: ...pray pattern 6 Apply silicone lubricant to quick disconnect fittings TROUBLESHOOTING PROBLEM CAUSE SOLUTION No power to brush Dead electrical circuit Check building circuit breaker or fuse box Faulty...

Page 10: ...PILEJOGGER ASSEMBLY 86037500 PJ2A 03 04 08 5 1...

Page 11: ...1 4 20 HEX NYLOCK 34 86264940 27051 3 CABLE TIE 11 38 UL CSA 35 86092620 38023 1 HANDLE ASM PJ2 36 86076260 38015 1 HANDLE VALVE PLTD 37 86270810 57015 1 NUT 1 2 24 HEX PLTD 38 86279000 87021 1 WASHE...

Page 12: ...86037500 PJ2A 03 04 08 5 3 PART NO PRV NO DESCRIPTION NOTES 86247120 53147 MOTOR ASM 230V DC PM SERVICE ONLY 86261060 23718 CORD ASM 1 0MM 3 X 40 HODVVF SERVICE ONLY 86001780 14308 CIRCUIT BREAKER 8A...

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