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Windsor 10020080 Operator Instructions Manual Download Page 48

WIRING-MAIN HARNESS

 

86037750 CHARIOT BURNISHER  01/17/07 

5-44 

      

REF 

PART NO. 

PRV NO. 

QTY

DESCRIPTION 

SERIAL NO. 

FROM 

NOTES: 

1 86239170  41528 1 

HARNESS, 

BRAKE 

 

 

2 

86239190 

41538 

1 

HARNESS, MAIN BRSHR 

 

 

3 86239520 880446 1 

HARNESS, HALL SENSOR 

 

 

4 86260220  80875 3 

WIRE4X30BK 

5/16RINGX5/16RING 

 

 

5 86009000  81131 1 

WIRE4X9.5BK 5/16RINGX5/16RING 

 

 

6 

86260600 

880445 

1 

WIRE, 4X36 RD 5/16 RING 

 

 

7 

86010860 

880353 

1 

WIRE, 4X20 BK CTERM X 5/16 RING 

 

 

8 

86260580 

880443 

1 

WIRE, 4X12 RD 5/16 RING 

 

 

9 

86261210 

29204 

1 

DIODE ASM, 76008 X 76008 

 

 

 

Summary of Contents for 10020080

Page 1: ...MODELS CB20 10020080 CBE20 10020100 iGLOSS Operating Instructions ENG Read these instructions before using the machine BE 86037750 12 06 10 PRV 980259 PRIOR TO SERIAL 10020080000118...

Page 2: ...___________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE _____________________ YOUR DEALER Name _______________________________________...

Page 3: ...Dust Bag Replacement 4 7 Pad Installation 4 7 Pad Driver Replacement 4 8 Shunt Adjustment 4 10 Drive Motor Brake 4 11 Circuit Protection 4 14 Troubleshooting 4 15 GROUP PARTS LIST Bumper 5 1 Control...

Page 4: ...86037750 CHARIOT BURNISHER 01 17 07 BURNISHER PARTS...

Page 5: ...BUMPER 86037750 CHARIOT BURNISHER 01 17 07 5 1 10 2 1 5 7 8 1 4 3 9 7 10 11 6 6...

Page 6: ...12 X 1 25 PPHMS SS 3 86063230 140813 1 BUMPER LEFT 4 86063240 140814 1 BUMPER RIGHT 5 86071020 140783 1 BRKT FRONT BUMPER 6 86270830 57023 4 NUT 5 16 18 HEX NYLOCK SS 7 86010670 87029 4 WASHER 5 16 FL...

Page 7: ...L PANEL 86037750 CHARIOT BURNISHER 08 14 07 5 3 49 17 28 24 44 45 47 1 9 13 16 11 12 10 15 4 3 2 5 6 8 7 31 42 17 18 19 20 29 21 22 26 48 25 27 23 14 30 17 17 45 33 32 34 35 37 36 38 34 40 39 16 41 46...

Page 8: ...ROCKER 22 86257110 72189 1 SWITCH 4P3T FIXED POS ROCKER 23 86257280 81371 1 SWITCH PUSH BUTTON 24 86005560 54199 1 METER 36V LED BATTERY 25 86008900 80845 1 BOOT SEAL PUSH BUTTON 7 16 28 26 86002010 1...

Page 9: ...CONTROLS HOUSING 86037750 CHARIOT BURNISHER 12 06 10 5 5 10 6 16 17 11 12 23 22 12 15 14 DETAIL A SEE DETAIL A 9 13 8 7 20 10 10 5 3 2 2 21 18 24 19 4 25 1...

Page 10: ...LOCK SS 11 86273300 00 000277 5 SCR MACH 6MM X 14MM 12 86010780 87162 5 WASHER 1 4 SPLIT LOCK PLTD 13 86286430 270106 1 CONTROLLER PAD MOTOR 14 86270990 57090 4 NUT 10 32 HEX NYLOCK SS 15 86229770 140...

Page 11: ...DECALS 5 7 86037750 CHARIOT BURNISHER 01 17 07 3 5 7 8 2 1 4 6...

Page 12: ...1 DECAL CHARIOT SIDE IGLOSS RT WAS 500884 3 86244770 501225 1 DECAL CHARIOT SIDE IGLOSS LT WAS 500885 4 86244190 500882 1 LABEL PANEL BASIC LEFT 5 86244290 500943 1 LABEL PANEL DECAL RH 6 86243990 50...

Page 13: ...FILTER 86037750 CHARIOT BURNISHER 01 17 07 5 9 10 2 3 4 5 6 13 10 12 14 8 9 1 1 1 11 1 7 7...

Page 14: ...98 1 BRKT FILTER COVER LATCH 5 86002380 20046 1 CLAMP 2 25 WORM GEAR 6 86079280 620094 1 PLATE FAN BAG MOUNT 7 86270970 57081 5 NUT 10 32 CAPTIVE J TYPE 8 86276890 70752 2 SCR 5 16 18 X 3 4 PTHMS SS 9...

Page 15: ...FRAME LOWER 5 11 86037750 CHARIOT BURNISHER 01 17 07 3 11 2 3 9 9 9 3 4 13 5 15 14 8 16 12 3 17 3 1 10 21 18 19 20 12 6 3 22 3 7 7 6...

Page 16: ...R 5 16 18 X 3 4 CARRIAGE SS 10 86091420 05251 1 AXLE REAR WELDMENT 11 86088750 75457 1 TRAY SLIDE RIGHT 12 86277470 70848 6 SCR 5 16 18 X 1 5 CARRIAGE SS 13 86071130 140812 1 BRKT TIP BRACE LEFT REAR...

Page 17: ...FRAME UPPER 5 13 86037750 CHARIOT BURNISHER 01 17 07 3 2 8 4 3 2 4 2 4 3 2 1 7 6 5 2 3 3 4 2 4...

Page 18: ...BRKT HORIZ ELECT BURNISHER 2 86270830 57023 9 NUT 5 16 18 HEX NYLOCK SS 3 86010670 87029 8 WASHER 5 16 FLAT SS 4 86276070 70593 8 SCR 5 16 18 X 3 4 CARRIAGE SS 5 86079240 620090 1 PLATE VERTICAL SUPPO...

Page 19: ...HOOD 5 15 86037750 CHARIOT BURNISHER 01 17 07 9 11 8 6 5 4 10 5 12 7 14 13 1 2 1 15 16 6 3...

Page 20: ...4 20 HEX NYLOCK SS 6 86010630 87013 5 WASHER 1 4 ID X 5 8 OD SS 7 86076710 41533 1 HINGE TANK 8 86273780 70015 2 SCR 1 4 20 X 3 4 HHCS SS NP 9 86226370 14493 2 BUSH BRZ FLG 25 X 38 X 38 10 86273830 7...

Page 21: ...PEDAL PLATFORM 86037750 CHARIOT BURNISHER 10 04 07 5 17 32 31 12 11 10 20 17 17 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30...

Page 22: ...04 2 SPRING COMP 18MM OD X 83 X 2 15 86222780 620047 2 PLATE PIVOT 16 86277360 70833 2 SCR M6 X 10 PH 17 86274340 70179 11 SCR M6 X 16 PH 18 86224360 730325 2 SPACER 12 7MM ID X 2 78W X 6L 19 86222810...

Page 23: ...PEDAL PLATFORM 86037750 CHARIOT BURNISHER 01 17 07 5 19 13 1 12 11 14 11 15 10 5 17 16 6 8 4 5 21 9 6 8 7 22 5 23 20 19 8 12 18 14 3 2...

Page 24: ...2 1 75 X 45MM 10 86005810 57245 1 NUT 1 4 20 HEX NYLOCK SS 11 86010810 87191 2 WASHER 1 4 IDX1 0OD FLAT SS 12 86004480 629993 1 PLATE SWITCH BASE 13 68286580 47479 1 SPACER ACTUATOR SWITCH 14 86007780...

Page 25: ...REAR COVER 5 21 86037750 CHARIOT BURNISHER 01 17 07 13 1 2 3 8 9 10 7 5 6 9 11 12 14 4B 4A 15 2 3 16...

Page 26: ...86005860 57273 2 NUT 1 4 20 X 12MM HEX BARREL 6 86228980 09152 2 BEARING FLANGED 377ID X 505OD 7 86276610 70697 2 SCR 1 4 20 X 1 25 PPHMS SS 8 86242140 72193 1 KNOB 3 8 16 X 1 5 9 86010770 87143 2 WA...

Page 27: ...HANISM 5 23 86037750 CHARIOT BURNISHER 12 06 10 DETAIL A 25 24 31 32 39 1 2 12 39 10 36 11 27 30 33 28 29 26 SEE DETAIL A 14 8 6 7 10 10 10 20 13 19 5 14 34 34 23 17 18 12 37 35 9 15 16 21 11 10 22 3...

Page 28: ...7163 4 WASHER 3 8 SPLIT LOCK 19 86276920 70755 4 SCR 3 8 16 X 1 HHCS SS NP 20 86248280 64110 1 PAD DRIVER ASSEM 20 88 BORE INCLUDES 40 41 21 86254310 730355 1 SPACER BURNISHER HUB 22 86277540 70863 1...

Page 29: ...DECK LIFT LINKAGE 86037750 CHARIOT BURNISHER 01 17 07 5 25 30 18 17 16 28 12 11 11 9 15 26 24 DETAIL A DETAIL A DETAIL B DETAIL B 1 33 3 25 22 23 32 31 5 2 29 10 19 15 20 27 34 14 7 13 8 6 4 21...

Page 30: ...0830 57023 5 NUT 5 16 18 HEX NYLOCK SS 16 86066980 149990 3 BAR COMP SPRING RETAINER 17 86255100 73443 1 SPRING DIE COMP 1 25 OD X 3 0 LG 18 86090360 87492 2 WASHER SPRING RETAINER 19 86078730 51412 1...

Page 31: ...STEERING 5 27 86037750 CHARIOT BURNISHER 01 17 07 28 14 22 20 19 19 15 24 13 11 9 6 1 4 5 3 2 27 26 25 16 7 23 21 18 14 12 10 8 7 17 29...

Page 32: ...72 1 BEARING 3 4 BORE FLANGED 14 86276070 70593 4 SCR 5 16 18 X 3 4 CARRIAGE SS 15 86224800 730315 2 SPROCKET STEERING SHAFT 16 86010670 87029 2 WASHER 5 16 FLAT SS 17 86135970 48045 1 KEY 3 16 SQ X 5...

Page 33: ...WHEEL FRONT DRIVE 86037750 CHARIOT BURNISHER 01 17 07 5 29 18 18 17 17 9 9 1 14 10 20 33 32 31 29 28 27 26 25 24 23 22 21 15 19 18 17 16 15 14 13 12 11 9 8 7 6 5 4 3 2 1 30...

Page 34: ...M8 X 32 FLAT 15 86136640 70262 2 SCR M8 1 25 X 20HHMS PLTD 16 86222710 620036 1 PLATE CHAIN COVER 17 86279690 87243 12 WASHER M6 SPLIT LOCK 18 86277340 70830 12 SCR M6 X 15 HHCS 19 86002730 270085 1 C...

Page 35: ...WHEEL FRONT BRAKE 5 31 86037750 CHARIOT BURNISHER 01 17 07 6 1 2 9 8 12 11 10 4 7 13 15 14 3 5 16...

Page 36: ...8 1 SCR M10 X 30 HHCS 6 86233410 81270 1 CLAMP 3 4 DIA CUSHION 406DIA 7 86005710 57105 4 NUT 1 4 20 HEX W STAR WASHER 8 86273820 70019 2 SCR 1 4 20 X 1 25 HHCS 9 86008920 80889 2 BOOT RUBBER TERM ISOL...

Page 37: ...WHEEL REAR 86037750 CHARIOT BURNISHER 01 17 07 5 33 3 2 1...

Page 38: ...CHARIOT BURNISHER 01 17 07 5 34 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86259950 89276 2 WHEEL 10X2 5 W BRNGS GRY NT 2 86008710 80623 2 RING EXT SNAP H D 3 86232130 17309 2 CAP 2 75...

Page 39: ...WIRING BATTERIES 86037750 CHARIOT BURNISHER 02 20 07 5 35 17 18 19 5 7 1 4 3 2 6 8 10 9 11 1 22 13 14 16 15 20A 20B 24 26 23 25...

Page 40: ...9 86229700 08071 3 BLOCK 3 0 X 1 5 X 1 5 10 86008300 78242 1 TRAY BATTERY LINEAR 11 86008410 78568 1 TRAY BATTERY 12 86272810 67132 1 RING 1 2 EXT SNAP H D 13 86092910 51396 1 LATCH ROD BATTERY TRAY 1...

Page 41: ...WIRING COMPONENTS 86037750 CHARIOT BURNISHER 01 17 07 5 37 13 1 2 3 4 5 8 9 7 12 11 10 7 6...

Page 42: ...57105 2 NUT 1 4 20 HEX W STAR WASHER 5 86006850 70393 2 SET SCR 1 4 20 X 1 25L 6 86005710 57105 2 NUT 1 4 20 HEX W STAR WASHER 7 86010630 87013 3 WASHER 1 4 ID X 5 8 OD SS 8 86008920 80889 2 BOOT RUBB...

Page 43: ...33 DIAGRAM J 61 BLK REMOVABLE JUMPER TO SHUNT RELAY TO BURNISHER 15 RED 14 RED FUSE E D C B 44 RED 46 BLK 45 BLK 11 ORG 12 ORG 35 RED 41 RED 30 GRN 29 GRN 26 YLW 28 GRN 27 YLW 31 GRY 61 BLK 32 BLU 49...

Page 44: ...0 41537 1 HARNESS CONTROL PANEL BRSHR 2 86261250 29273 1 DIODE ASM FAST RECOVERY 1000150256 3 86010860 880353 1 WIRE 4X20 BK CTERM X 5 16 RING 4 86261210 29204 2 DIODE ASM 76008 X 76008 5 86237000 806...

Page 45: ...WIRING DRIVE MOTOR 86037750 CHARIOT BURNISHER 01 17 07 5 41 1 RED BLK 2 BLK 1 WHT BLK WHT 1 WHT 2 BLK 2 BLK CONTROL PANEL HARNESS...

Page 46: ...WIRING DRIVE MOTOR 86037750 CHARIOT BURNISHER 01 17 07 5 42 120 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86239120 41522 1 HARNESS CHARIOT PROPEL...

Page 47: ...4 DIAGRAM C DIAGRAM B 64 BLK 67 RED 65 BLK 60 RED 61 BLK 2 5 7 22 BLU 18 WHT BLU 14 RED 10 RED 25 RED 23 WHT GRN 24 BLK 25 RED 54 ORG 23 WHT GRN 8 8 WHT GRN 7 GRN 11 BLK 10 BLK 9 BLK 68 RED 50 RED 51...

Page 48: ...86239190 41538 1 HARNESS MAIN BRSHR 3 86239520 880446 1 HARNESS HALL SENSOR 4 86260220 80875 3 WIRE4X30BK 5 16RINGX5 16RING 5 86009000 81131 1 WIRE4X9 5BK 5 16RINGX5 16RING 6 86260600 880445 1 WIRE 4X...

Page 49: ...WIRING PEDAL PLATFORM 86037750 CHARIOT BURNISHER 01 17 07 5 45 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM A B A DIAGRAM B 6 ORG 10 BRN 5 GRN BRN BRN BLU RED 1...

Page 50: ...WIRING PEDAL PLATFORM 86037750 CHARIOT BURNISHER 01 17 07 5 46 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86218810 23717 1 HARNESS TWISTER PEDAL...

Page 51: ...RG 18 WHT BLU 21 BLU 51 WHT RED 50 RED 86261210 2 BLK 1 WHT 7 BRN 32 BLU 34 RED 21 BLU 5 ORG 10 GRN 18 WHT BLU 60 RED 26 YLW 31 GRY 1 2 3 52 BLK M1 M2 B B 1 9 1 2 PRV 29273 31 GRY 32 BLU 61 BLK 61 BLK...

Page 52: ...0 64110 PAD DRIVER ASSEMBLY 20 88 BORE 86251410 67506 RELAY 15A 36V MINI 86007140 72130 SWITCH SPST 2 POSITION ROCKER 86007170 72159 SWITCH KEY TWO POSITION 86007190 72161 SWITCH KEY DPST 86007240 721...

Page 53: ...BACK UP ALARM OPTION 86037750 CHARIOT BURNISHER 01 17 07 5 49 2 1 3 4...

Page 54: ...ER 01 17 07 5 50 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86071140 140817 1 BRKT BACK UP ALARM 2 86231500 80882 1 BUZZER PIEZO 6 28VCD 3 86276780 70728 1 SCR 5 16 18 X 3 4 HHCS SS 4 8...

Page 55: ...BATTERY CART OPTION 86037750 CHARIOT BURNISHER 01 17 07 5 51 3 3 15 16 3 3 8 3 3 3 3 3 5 5 5 9 24 8 6 30 29 28 27 26 25 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2...

Page 56: ...TTERY CART BACK 13 86076600 38318 2 HANDLE BATTERY CART 14 86004070 36196 2 GRIP POLISHER HANDEL 15 86276790 70732 4 SCR 5 16 18 X 1 75 HHCS SS 16 86276690 70715 8 SCR 5 16 18 X 1 75 CARR SS 17 861994...

Page 57: ...BATTERY CART OPTION 86037750 CHARIOT BURNISHER 01 17 07 5 53 11 13 14 15 6 3 10 12 9 17 3 3 10 10 6 6 8 5 7 7 5 4 3 2 1 10 3 16...

Page 58: ...6259410 87206 6 WASHER THRUST 51 ID X 1 OD X 063 7 86006560 70083 4 SCR 5 16 18 X 1 HHCS SS 8 86077140 51404 2 LATCH BATTERY CART 9 86226830 73268 2 SPRING EXT 68D X 3 00L X 098W 10 86010670 87029 10...

Page 59: ...SEAT OPTION 86037750 CHARIOT BURNISHER 01 17 07 5 55 2 14 13 12 11 10 9 7 8 6 5 4 3 1 15 17 16 18 19 22 21 20 23 24...

Page 60: ...REAR SEAT 10 86277710 730347 1 SCR 3 8 16 X 2 75 HHCS SS 11 86008650 80604 1 COTTER 1 4 RING 12 86246320 51142 1 LEVER HANDLE LOCK 13 86272300 66133 1 PIN CLEVIS 3 16 X 88 PLTD 14 86251860 66481 1 ROD...

Page 61: ...WARNING LIGHTS OPTION 86037750 CHARIOT BURNISHER 01 17 07 5 57 REAR FRONT 1 6 3 4 3 2 5 1 2 6 7 3...

Page 62: ...ROM NOTES 1 86270990 57090 4 NUT 10 32 HEX NYLOCK SS 2 86010650 87018 4 WASHER 10 X 6 16 OD 3 86276820 70740 4 SCR 10 32 X 1 2 PTHMS BLK 4 86071490 140871 1 BRKT UPPER WARNING LIGHT 5 86270990 57090 2...

Page 63: ...86037750 CHARIOT BURNISHER 01 17 07 5 97 5 59...

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