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OPM-153/A

CONNECTING THE LOADS

The engine-generator covered in this manual was designed 

for portable use. Do NOT operate indoors. The unit should 

be stored in a warm, dry location. Move the unit outdoors 

to a flat, dry location for use.

WARNING: PERSONAL DANGER:

Operating any engine driven generator without proper 

air flow can result in personal injury or death. DO NOT 

operate this unit inside a home or garage, near vents 

or windows, or anywhere carbon monoxide gas could 

accumulate. 

APPLYING THE LOADS

WARNING: PERSONAL INJURY

Receptacles with GFCI protection should be tested 

prior to use. A damaged or faulty GFCI could cause an 

electrical shock. 

Allow the engine to warm up for two or three minutes 

before applying any load. This will allow the engine to 

reach normal operating temperature and oil to circulate 

throughout the engine. A short warm-up time will permit 

the engine to work more efficiently when the load is 

applied and will reduce the wear in the engine, extending 

its life.

Receptacles have been provided to allow loads to be 

connected to the generator. The loads should be added 

one at a time. If a large motor is being started: or multiple 

motors are being started, they should be started individually 

and the largest should be started first.

CAUTION: EQUIPMENT OVERLOAD

Keep the generator load within in the generator and 

receptacle nameplate rating. Overloading may cause 

damage to the generator and/or the loads.

Most electric tools and appliances will have the voltage and 

amperage requirements on their individual nameplates. 

When in doubt, consult the manufacturer or a local 

electrician. The nameplate amperage rating for electric 

motors can be misleading. See “Starting Electric Motors” in 

the Unit Capabilities. 

These engine-generator sets are inherently self regulating 

based on engine speed. The engine governor will 

automatically adjust itself to the load. No harm to 

the generator will result if it is operated with no load 

connected. Proper utilization of the receptacles located 

on the control panel is necessary to prevent damage to 

either the receptacles or the generator. The generator is 

a limited source of electrical power, therefore, pay special 

attention to the receptacle and generator ratings. The 

nameplate rating can be obtained through a combination 

of receptacles as long as the receptacles amperage rating is 

not exceeded.

GROUNDING

Proper grounding of your generator is application 

dependent. Carefully evaluate your planned use of your 

generator to understand which grounding you require. 

If you are not sure what to do, contact a competent 

professional to assist you. The NFPA 70 250:34-35 are good 

technical references.  

STANDARD PORTABLE GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. You can safely use this generator without external 

grounding as long as all loads are powered through the 

receptacle panel. 

VEHICLE-MOUNTED GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. When mounted to a vehicle to safely distribute 

power it is necessary that the generator frame is bonded 

to the vehicle frame. The generator should only supply 

equipment that is cord and plug connected through 

receptacles mounted on the generator or the vehicle. 

PERMANENTLY INSTALLED GENERATORS

This WINCO portable generator ships with a bonded 

neutral and overcurrent protection. NFPA 70 refers to this 

as a “separately derived system.” When connecting it to a 

building a transfer switch specifically designed for GFCI and 

bonded neutral generators is required. 

WIRING

Plug your tools such as drills, saws, blowers, sump pump, 

and other items to be powered directly into the generator 

receptacles. Before plugging in all the tools and cord 

sets, recheck the rating of the generator set. Be sure it 

can handle the intended load and is compatible with the 

voltage, phase, and current ratings. ‘Hard wiring’ this unit 

directly into a temporary construction site electrical system is 

NOT A SIMPLE DO-IT-YOURSELF JOB. 

For your safety, all 

wiring must be done by a qualified electrician and conform 

to the National Electric Code and comply with all state and 

local codes and regulations. Check with local authorities 

before proceeding.

WARNING: PERSONAL DANGER

A fully isolated, double pole double throw manual 

transfer switch must be installed any time a generator is 

being connected to an existing distribution system.

1. These engine-generator sets are designed for portable 

  heavy duty commercial use. Receptacles are provided 

  on the control panel to permit 120 and 240 Volt 

  portable appliances and tools to be plugged directly into 

  them. Please note that the 3-wire 240 Volt receptacle(s) 

  on these units are designed to power only 240 Volt 

  tools. There are two hot leads and a ground wire, but 

  no neutral connection, in the 3-wire 240Volt receptacle. 

  A 4-wire receptacle (two hot, one ground, and one 

Summary of Contents for WL18000VE-03/B

Page 1: ...ontact us concerning this unit it will help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE...

Page 2: ...ING TROUBLESHOOTING 18 RECEPTACLE WIRING DIAGRAM 19 CA EVAP EMISSION CONTROL 20 LIMITED WARRANTY 20 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during i...

Page 3: ...s that must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep...

Page 4: ...inuous Operation A consistent non or low variable load Derate the running watts 20 for these types of loads GENERATOR Generator Manufacturer Mecc Alte Generator Model Number AME3 Part Number 16346 036...

Page 5: ...e performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle asse...

Page 6: ...ake about the same amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an air...

Page 7: ...per lubricant are considered abuse and not covered by the generator or engine manufacturer s warranty Oil Recommendations A C A B OIL RECOMMENDATIONS Outdoor temperatures determine the proper oil visc...

Page 8: ...use Connect the battery to the electric start system using the cables provided CAUTION EQUIPMENT DAMAGE These electric start engines are NEGATIVE GROUND Use extreme caution when connecting the batter...

Page 9: ...vice technician should be allowed to adjust this speed setting NOTICE ENGINE START LOCKOUT This unit will not start if it is low on oil The lu bricating oil level must be at the full mark before the e...

Page 10: ...is being run continuously on a very light load it is often advis able to lower the operating speed slightly Reference D below is the speed adjustment for this engine CAUTION EQUIPMENT DAMAGE SPEED AD...

Page 11: ...eceptacles amperage rating is not exceeded GROUNDING Proper grounding of your generator is application dependent Carefully evaluate your planned use of your generator to understand which grounding you...

Page 12: ...rance service much greater than the capacity of this portable generator When installing the generator at these sites a secondary emergency distribution panel may have to be installed The emergency dis...

Page 13: ...T Generator Load Speed RPM Frequency Hz Voltage 120V Recpt 240V Recpt None 3690 61 5 120V 240V Half 3600 60 0 120V 240V Full 3510 58 5 120V 240V The speed of the engine was carefully adjusted at the f...

Page 14: ...hed Certain operating environments may also require more frequent oil changes Alarms The display will start blinking and toggle to the first parameter that is out of specification The panel will remai...

Page 15: ...rformance in warmer weather A Start the engine and warm it up stop the engine and remove the spark plug wire to prevent it from accidentally being started B This engine has an oil drain valve for your...

Page 16: ...ON EQUIPMENT DAMAGE Incorrect spark plugs can damage the engine CAUTION A loose spark plug can overheat and damage the engine Replace annually or every 100 hours of operation Always replace with the s...

Page 17: ...Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using damaged or cracked receptacles can be both dangerous to the operator and...

Page 18: ...or Defective rotor field Defective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded Insuffi...

Page 19: ...19 OPM 153 A RECEPTACLE WIRING DIAGRAM...

Page 20: ...nd Purchaser s sole remedy for a failure under this warranty shall be limited to the repair of the product At WINCO s option material found to be defective in material or workmanship under normal use...

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