Winco W9500HE Operator'S Manual Download Page 6

WINCO PORTABLE SERIES

Page 4

60706-128

PREPARING THE UNIT

DIESEL FUEL

ASTM No.2 diesel fuel is recommended for these engines.
The use of No. 2 diesel fuel will result in optimum engine
performance.  The use of a lighter fuel will reduce fuel
economy. See your engine operators manual for complete
fuel information.

WARNING: FIRE DANGER

Gasoline, diesel fuel and its fumes are VERY explosive
when proper precautions are not taken.

Never use fuel that has been stored for an extended period
of time as the fuel will lose it's volatile properties and you
will be left with only the varnish residue.  This varnish like
substance will clog the carburetor or injectors and will not
burn properly.  The use of a fuel additive, such as STA-BIL,
or an equivalent will minimize the formation of fuel gum
deposits.  If a unit has been out of operation for an
extended period of time it is best to drain old fuel from the
fuel tank and replace with fresh fuel before attempting to
start.

BATTERY INSTALLATION

All electric start engine generator sets are shipped with a
battery kit for customer installation.  This kit consists of a
battery rack, battery tie down, battery cables, and instruction
sheet for installation.  After installing the battery rack, file the
instruction sheet in the back of this manual for future
reference.

If you intend to use the power plant’s electric start system,
you will need to purchase and install a battery to operate it.
Units equipped with a recoil or rope start will operate
satisfactorily without a battery.  A twelve volt battery, group
U1 rated at 235 CCA or larger is recommended for this
electric start engine generator set.  Follow the battery
manufacturers recommendations for servicing and
charging prior to use.  Connect the battery to the electric
start system using the cables provided.

CAUTION:  EQUIPMENT DAMAGE

These electric start engines are NEGATIVE GROUND.  Use
extreme caution when connecting the battery. Connect the
NEGATIVE battery terminal to GROUND.

For your safety always connect the positive battery cable to
the “bat+” terminal first.  Then connect the negative battery
cable to the “bat-” terminal.  Make sure all connections are
clean and tight.  Reverse the sequence when
disconnecting, disconnect the negative cable first.  These
engines produce enough direct current to keep a battery
charged under normal operating conditions, but were not
intended to be used as a battery charger.

UNPACKING

CAUTION:  EQUIPMENT DAMAGE

THIS UNIT HAS BEEN SHIPPED WITHOUT OIL.  Failure
to maintain the engine oil at the proper level will result in
serious engine dama
ge.

When you unpack your new ENGINE GENERATOR be sure to
remove all the information sheets and manuals from the
carton.

1.

This generator set was in good order when shipped.
Inspect the power plant promptly after receiving it.  If
damage is noted, notify the transportation company
immediately, request proper procedures for filing a
“concealed damage” claim.  Title to the equipment
and responsibility for filing a claim rests with you
when a generator is sent F.O.B. shipping point.  Only
you can legally file a claim.

2.

Before proceeding with the preparation of your new
engine generator set for operation, take a couple of
minutes to insure that the unit you have received is
the correct model and review the specification pages
in this manual to insure that this unit fits your job
requirements.

3.

After removing the engine generator from the carton
locate and remove the shipping strap attached to the
generator shock mount.  See attached tag for
removal instructions.

UNIT PREPARATION

Before your engine generator was shipped from our factory it
was fully checked for performance.  The generator was load
tested to its full capacity, and the voltage and frequency were
carefully checked and adjusted.

LUBRICATION

Before starting the engine, fill the crankcase to the proper
level with a good quality oil.  The recommended grade of oil
and quantity of oil required is listed in the engine operator's
manual shipped with our unit.  The necessity of using the
correct oil, and keeping the crankcase full cannot be
overemphasized.  Engine failures resulting from inadequate
or improper lubricant are considered abuse and are not
covered by the generator or the engine manufacturer's
warranty.

GASOLINE FUEL

Always use a good grade of unleaded fuel.  Leaded gasoline
may be used if unleaded is not available.  Gasoline
containing alcohol, such as gasohol is not recommended.
However, if gasoline with alcohol is used, it must not contain
more than 10 percent Ethanol and must be removed from the
engine during storage.  DO NOT use gasoline containing
methanol. Always insure that the fuel is clean and free of all
impurities.

Summary of Contents for W9500HE

Page 1: ...INDUSTRIAL GENERATORS OPERATORS MANUAL 60706 128 WC3000H W9500HE...

Page 2: ...ion 4 Battery Installation 4 Low Oil Shutdown 5 Automatic Idle 5 BASIC OPERATION Starting 6 Starting Hints 6 Stopping And Storage 6 Operating Speed 7 Connecting The Load 7 INSTALLATION GUIDELINES Wiri...

Page 3: ...Page 1 60706 128 WINCO PORTABLE SERIES...

Page 4: ...and other fuels always present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel c...

Page 5: ...AGE RUNNING THE GENERATOR SET UNDER THESE CONDITIONS MAY RESULT IN DAMAGING THE GENERATOR STATOR AS WELL AS THE MOTOR WINDING Because the heavy surge of current required for starting motors is require...

Page 6: ...ble first These engines produce enough direct current to keep a battery charged under normal operating conditions but were not intended to be used as a battery charger UNPACKING CAUTION EQUIPMENTDAMAG...

Page 7: ...ized oil system The oil pressure is monitored by an oil pressure sensor mounted on the engine If the oil pressure gets low during operation the engine ignition is grounded out and the engine will shut...

Page 8: ...red with correct grade and quantity 2 Fuel level fill as required with clean fresh fuel 3 Automatic Conserver is in the Off position 4 Visually check for loose or broken parts STARTING The throttle co...

Page 9: ...eter it can be checked with a portable meter Frequency can be checked by using an electric clock with a sweep second hand Timed against a wrist watch or a stop watch the clock should be correct within...

Page 10: ...licensed electrician according to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergency panel Keep in mind only a limited amount of amp...

Page 11: ...earing used in these generators is a heavy duty double sealed ball bearing They require no maintenance or lubrication b Receptacles Quality receptacles have been utilized If a receptacle should become...

Page 12: ...luding those of merchantability and fitness for a particular purpose are limited to the warranty period from date of purchase In no event is WINCO liable for incidental or consequential damages Note S...

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