Winco W6000HE-03/A Installation & Operator'S Manual Download Page 7

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OPM-131/E

OIL RECOMMENDATIONS

Outdoor temperatures determine the proper oil viscosity for 

the engines. Winco recommends our 5W-30 fully synthetic 

oil to give you excellent protection in cold temperatures 

while maintaining excellent performance in warmer 

weather.

OIL ALERT SYSTEM

This generator is equipped with a low oil shutdown system. 

This Honda engine uses a float switch mounted inside the 

engine. If the oil level drops below a certain point the low 

oil module on the engine will shut it down. This low oil 

warning system will automatically stop the engine before 

the oil level reaches a critical danger point. This feature is 

designed to prevent costly repairs and downtime.

CAUTION: EQUIPMENT DAMAGE

Allowing the engine to shutdown repeatedly on 

low oil level may cause excessive wear which can be 

cumulative. 

GASOLINE

When using gasoline, always use fresh, clean, unleaded 

fuel. The engine is certified to operate on unleaded gasoline 

with a minimum octane rating of 87 or higher. Gasoline 

containing no more the 10% ethanol is acceptable.

CAUTION: EQUIPMENT DAMAGE

Do not use unapproved gasolines, such as E15 or E85. 

Do not mix oil in the gasoline. Use of unapproved fuels 

will damage the engine components and void the 

engine warranty.

Use of fuels with content of ethanol greater than shown 

above may cause starting and/or performance problems. 

Always ensure that the fuel is clean and free of all 

impurities.

WARNING: FIRE DANGER

Gasoline and its fumes are VERY explosive when 

proper precautions are not taken.

Never use gasoline that has been stored for an extended 

period of time as the fuel will lose its volatile properties 

and you will be left with varnish residue. The varnish 

like substance will clog the carburetor and will not burn 

properly.

PREPARING THE UNIT 

UNPACKING

When you unpack your engine-generator set be sure to 

remove all the information sheets and manuals from the 

carton.

1. As you receive your unit, it is critical to check it for any 

damage. If any damage is noted, it is always easiest to 

refuse the shipment and let WINCO take care of the freight 

claim. If you sign for the unit, the transfer of the ownership 

requires that you file the freight claim

2. Before proceeding with the preparations of your new 

generator for operation, take a couple of minutes to ensure 

the unit you have received is the correct model and review 

the specification pages in this manual to ensure that this 

unit meets your job requirements.

LUBRICATION

CAUTION: EQUIPMENT DAMAGE

Failure to maintain the engine oil at the proper level 

will result in serious engine damage.

This unit has been shipped with oil. Always check the 

crankcase for proper oil level before starting the engine. The 

recommended grade oil and quantity of oil required is listed 

in the engine operator’s manual and under the service tab 

in this manual. The engine normally holds 38.4 ounces (1.2 

quarts) of oil. Since there is some trapped in the engine, 

when filling the crankcase the first time, use the dipstick 

to ensure that you do not over fill the crankcase. The full 

oil level mark on the dipstick is depicted in the following 

image.

Oil is added to the engine by removing the oil cap and 

adding oil at this point. After filling the crankcase to the 

proper level, be sure you properly tighten the oil fill cap. 

NOTE: This engine generator must be on a level surface 

before you check or add oil to the system.

The necessity of using the correct oil and keeping the 

crankcase full cannot be overemphasized. Engine failures 

resulting from inadequate or improper lubricant are 

considered abuse and not covered by the generator or 

engine manufacturer’s warranty.

Summary of Contents for W6000HE-03/A

Page 1: ...ontact us concerning this unit it will help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ________________________________________ www wincogen com 16200 002 ...

Page 2: ...TIC VOLTAGE REGULATOR BATTERY INSTALLATION BATTERY CHARGING OPTIONAL DOLLY KIT LIFTING EYE INSTALLATION INITIAL START UP 9 BASIC OPERATION STARTING HINTS CONNECTING THE LOADS 11 APPLYING THE LOADS GROUNDING WIRING YOURGEN 13 ENGINE CARE 15 MAINTENANCE SCHEDULE CHECKING THE OIL LEVEL CHANGING THE OIL DUAL ELEMENT AIR FILTER SPARK PLUG CARBON CANISTER TROUBLESHOOTING 17 GENERATOR CARE 18 EXERCISING ...

Page 3: ...ine generator set has been designed and manufactured to allow safe reliable performance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust gas asphyxiation or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings on the u...

Page 4: ... Alte Spa Generator Model Number ES16F 160 A Part Number 16346 027 Rotor Resistance 6 57 Ohms Stator Resistance 0 124 Ohms Regulation AVR ASR ENGINE Engine Manufacturer Honda Engine Model Number GX340 Type RT2VWE2 NH1 Code GCBET Spark Plug Gap 0 030 in Intake Valve Clearance 0 005 in 0008 Exhaust Valve Clearance 0 07 in 0008 Oil Capacity 38 4 oz 1 2 qts ...

Page 5: ...te performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle assembly may cause excessive vibration and damage to the engine generator set DO NOT operate and or store the unit outside during inclement weather without adequate protection from the elements Failure t...

Page 6: ...ke about the same amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an air compressor it will require more starting current If it is connected to a light load or no load such as a power saw it will require less starting current The exact requirement will also vary with the br...

Page 7: ...he carburetor and will not burn properly PREPARING THE UNIT UNPACKING When you unpack your engine generator set be sure to remove all the information sheets and manuals from the carton 1 As you receive your unit it is critical to check it for any damage If any damage is noted it is always easiest to refuse the shipment and let WINCO take care of the freight claim If you sign for the unit the trans...

Page 8: ...ecommendations for servicing and charging prior to use Connect the battery to the electric start system using the cables provided CAUTION EQUIPMENT DAMAGE These electric start engines are NEGATIVE GROUND Use extreme caution when connecting the battery Connect the NEGATIVE battery terminal to GROUND For your safety always connect the positive battery cable to the Bat terminal first Then connect the...

Page 9: ...ected B Use fresh winter grade fuel Winter grade gasoline is blended to improve starting Do not use summer grade gasoline 2 HOT WEATHER A Use the proper oil for the temperature expected B Use only summer blended gasoline Using gasoline left over from winter may cause the unit to vapor lock INITIAL START UP The throttle control on these generators is preset and locked to operate at 3600 RPM nominal...

Page 10: ...ank and run for 2 minutes to circulate the stabilizer throughout the fuel system B If you choose to remove the remaining fuel from the fuel tank it must be drained into an approved container C Start the engine and allow it to run until all the fuel in the carburetor and the fuel lines has been used up and the engine stops D While the engine is warm drain the oil and refill with fresh oil E Clean d...

Page 11: ...20 and 240 volt portable appliances and tools to be plugged directly into them A 4 wire receptacle two hot one ground and one neutral has been provided on the control panel for use in temporary power applications requiring 120 240 volt power CONNECTING THE LOADS The engine generator covered in this manual was designed for portable use Do NOT operate indoors The unit should be stored in a warm dry ...

Page 12: ...IPMENT DAMAGE Failure to properly limit and balance the load applied to the generator will cause the generator to produce low voltage and may damage the engine generator set It may also cause severe damage to the loads connected to the generator at that time Improper loading of the generator set constitutes abuse and will not be covered by warranty ...

Page 13: ...er load V1 V2 Output voltage of Line 1 L1 and Line 2 L2 See the Load vs Output table for an explanation of voltage and frequency ranges under load YOURGEN The WINCO YourGen meter allows you to see useful information about your generator from the front panel by displaying RPMs Voltage frequency load hours and maintenance reminders It also has the ability to display warnings if any parameter gets ou...

Page 14: ... is run on a CR2032 ten year battery Once the unit is running the battery connected to the unit will then supply the power to the YourGen meter Load Bars These bars indicate how much load is being used on Line 1 L1 and Line 2 L2 1 25 25 50 50 75 75 100 It is good practice to monitor the YourGen Meter when applying load This will ensure the generator is balanced Balanced Unbalanced 120 Volt and 240...

Page 15: ...blow the compressed air from inside to the outside F Wash the foam filter element in liquid detergent and water Then allow it to thoroughly air dry Dip the foam filter element in clean engine oil and squeeze out all the excess before reinstalling it The engine will smoke when started if too much oil is left in the foam G Clean the dirt from the inside of the air cleaner body and cover ENGINE CARE ...

Page 16: ...ays replace with the same spark plug that came in the engine and check gap before installing Spark plug gap is 0 030 Poor spark will also occur if spark plug wire does not fit firmly on spark plug If this happens reform the terminal to fit firmly on spark plug tip CARBON CANISTER Designed to collect store and dispose of fuel vapors created in the fuel tank fuel system The canister should last the ...

Page 17: ...or field Defective AVR Circuit breaker trips Defective load Defective receptacle Excessive load Voltage too high AVR adjustment Engine speed is too high Generator overheating Overloaded Insufficient ventilation No output voltage Short in load disconnect Tripped or defective circuit breaker Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective rotor...

Page 18: ...lubrication B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using damaged or cracked receptacles can be both dangerous to the operator and destructive to the equipment CLEANING Remove dirt and debris with a cloth or brush DO NOT use high pressure spray to clean either the engine or the generator The high pressure spray coul...

Page 19: ...19 OPM 131 E WIRING DIAGRAM G1 GND GND GND GND GND N N N N N ...

Page 20: ...en involved in an accident Proof of proper maintenance must be furnished upon request THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY OR WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE WINCO is liable for the repair or replacement of the product only a...

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