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60706-186

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The unit’s main frame should be bolted solid to a four to
six inch thick cement pad.  The engine-generator is
mounted on a sub-frame which is isolated with special
shock mounts on the main frame.  This allows the engine-
generator to vibrate without affecting the control panel on
the main frame.

Do not install any shock mounts between the  base frame
and the concrete pad.  Engine vibration will be transmitted
to the control panel causing erroneous start/stop cycles
and premature control failure.

The unit should be mounted to allow for ample working
room around it.  A general rule to follow is five (5) feet
clearance on all sides.  See NFPA Code 37 for additional
clearance  requirements.

FUEL INSTALLATION

The fuel supply should be as close as possible to the
engine.  This will reduce the installation cost of fuel runs.
The information in this manual is offered to assist you in
providing the proper fuel for your engine. However, this
information is only provided to inform you of the engine’s
requirements and assist in making you aware of the
decisions you must make.  In no case should the instruc-
tions or information provided be interpreted to conflict with
any local, state or national codes.  If in doubt, always
consult your local fire marshal or gas supplier.

    *************
*****  WARNING  ****
    *************
FIRE HAZARD  - All fuel runs should be installed by a
licensed fuel supplier.

To connect the fuel line, locate the 3/4 inch NPT fuel inlet
fitting on the side of the enclosure.  This inlet is shipped
with a plastic cap plug installed to insure the fuel system
stays clean.

    *************
*****  WARNING  ****
    *************
FIRE HAZARD - DO NOT OVERTIGHTEN THE FUEL
LINE. THIS IS A TAPERED FITTING, OVERTIGHTENING
WILL CAUSE THE FITTING TO CRACK AND LEAK
FUEL.

For all vapor fuel systems the delivery pressure of the fuel
to the fuel solenoid on the unit must be four to six ounces
psi (per square inch) or 7 to 11 inches W.C. (Water
column). These fuel pressures are critical; failure to
provide the proper fuel pressure can cause many prob-
lems ranging from a unit that will not start to causing
damage to the fuel system

.

INSTALLING THE FUEL LINE

** NOTICE **

The engine generator sets are properly adjusted before
they leave the factory.  A tag is attached to the unit that
specifies the fuel, natural gas (NG) or propane vapor (LP)
that the unit was set up and tested on.

Line Size

Unit location will determine the size of fuel line that is
required to supply the engine with a constant fuel pres-
sure and volume.  Refer to the tables below for fuel line
size, fuel consumption and recommended tank size.  For
distances of 50 feet and over, a two regulator fuel system
is recommended.  This is accomplished by installing a
primary regulator at the tank which will reduce the tank
pressure down to 10 to 15 lbs.  A secondary regulator is
installed to further reduce the fuel pressure to the required
four (4) to six (6) oz. operating pressure.  This secondary
regulator must be at least 10 feet from the engine genera-
tor set, any closer installation will require a larger line be
installed to provide a fuel reservoir.   This is also true for
the single dual stage regulators, it should also be mini-
mum of 10 feet from the unit.   If this is not done the
demand regulator on the unit and the pressure regulator
in the fuel line will interfere with each other.

When the two (2) stage regulator system is used, a fuel
line size of 1/2 to 5/8 inch is generally adequate for
distances up to 300 feet from the primary to the second-
ary regulator.  (Consult your local fuel supplier for your
exact requirements.) The appropriate line size from the
table below is then installed from the secondary regulator
to the generator set.

    *************
*****  WARNING  ****
    *************
PERSONAL DANGER - Do not use galvanized pipe in
fuel line runs.  The galvanized coating can become
eroded and flake off, causing possible obstructions in the
regulator or fuel valve.  The results could range from
inoperative engine start  to hazardous fuel leaks.

Summary of Contents for PSS15B2W/D

Page 1: ...PACKAGED STANDBY SYSTEM PSS15B2W D INSTALLATION AND OPERATORS MANUAL ...

Page 2: ...Fuel Installation 4 Vapor Fuel Pressure Tables 5 Fuel Conversions 5 Lubrication 6 Battery Installation 6 Connecting Battery Charger 7 TRANSFER SWITCH INSTALLATION 7 AC Electrical Connections 7 DC Electrical Connections 10 INITIAL START UP 10 TROUBLESHOOTING INFORMATION 12 PREVENTIVE MAINTENANCE 13 WIRING DIAGRAMS AC DC Generator Schematic 14 UL ATS Wiring Diagram 15 Generator Layout 16 12 MONTH WA...

Page 3: ...out of reach of children c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate e Store fuel only in an approved container and only in a well ventilated area f Follow local codes for closeness to combustible material 3 DEADLY EXHAUST GAS Exhaust fumes from any gasoline engin...

Page 4: ...able in single phase only Additional optional A T S sizes are available to meet specific needs Contact your local WINCO dealer or the WINCO Sales Department for a quote 2 ENGINE GENERATOR The engine generator set consists of a Briggs Stratton twin cylinder four cycle air cooled engine The engine is factory equipped to run on L P or N G fuel The engine operates at 3600 rpm and frequency regulation ...

Page 5: ...s with the consignee when generators are shipped F O B factory and only the consignee can legally file a claim Please note most carriers have a time limit for filing concealed damage claims CAUTION These units are shipped with oil Be sure to check oil levels before operating See engine manufacturer s instruction manual for recommended oil requirements before initial starting UNPACKING 1 Carefully ...

Page 6: ...r 7 to 11 inches W C Water column These fuel pressures are critical failure to provide the proper fuel pressure can cause many prob lems ranging from a unit that will not start to causing damage to the fuel system INSTALLING THE FUEL LINE NOTICE The engine generator sets are properly adjusted before they leave the factory A tag is attached to the unit that specifies the fuel natural gas NG or prop...

Page 7: ... is a table of the fuel pressure reading at each reference in the system Fuel Pressure Table Single Regulator L P Vapor only 1 3 4 UNIT OFF TANK PSI 7 11 in 7 11 in 4 6 oz 4 6 oz STARTING TANK PSI 7 11 in 7 11 in 4 6 oz 4 6 oz NO LOAD TANK PSI 7 11 in 7 11 in 4 6 oz 4 6 oz FULL LOAD TANK PSI 7 11 in 7 11 in 4 6 oz 4 6 oz Two 2 Regulator System L P Vapor only 1 2 3 4 UNIT OFF TANK PSI 10 15 lbs 7 1...

Page 8: ... insulated handles 3 Check both the battery cable ends and the battery posts to be sure they are free of corrosion 3 Always connect the battery positive cable first and then connect the battery negative cable When removing the battery cables from the battery reverse the procedure disconnect the negative cable first and then the positive cable 4 Be sure all connections are tight and coat the termin...

Page 9: ...the engine generator set See Page 8 for diagram NOTICE The battery tender is not intended to recharge a battery which has become completely discharged It is designed to produce enough current to recharge a slightly low battery maintaining it fully charged MOUNTING THE AUTOMATIC TRANSFER SWITCH A T S WARNING EQUIPMENT DAMAGE Protect the switch from con struction grit and metal chips to prevent a ma...

Page 10: ...PAGE 8 60706 186 7340 20 CUSTOMER AC AND DC CONNECTION POINTS TORQUE SPECIFICATIONS FOR CONNECTIONS ...

Page 11: ...ed PREFERRED L1 L5 The hot line power leads are L1 and L3 from your normal power supply are connected to terminals L1 and L5 The load terminals in the A T S are marked LOAD L3 L7 The leads to the load distribution panel are connect to terminals L3 L7 The neutral leads from all three locations are connected to the isolated terminal lugs on the sidewall of the cabinet This terminal block is labeled ...

Page 12: ...nit mounting base properly bolted down F Clearance for service and maintenance on all sides F Proper fuel line material and size F All fuel line connections tight F Fuel line protected and a moisture trap installed may be required for N G F LP NG pressure O K 4 6 Oz 7 11 WC F Battery connections clean and tight F Battery fully charged F All A C and D C wiring installed and properly protected Refer...

Page 13: ...d transfer the load from the utility to the generator At that time the Transfer Switch on generator light should come on 6 The generator will stay connected to the load for about 5 minutes at which time the transfer switch will transfer the load back to the utility At the time it transfers back to utility the Transfer Switch on Utility light should come on and the Transfer Switch on generator ligh...

Page 14: ...dirty battery terminals 5 Defective AUTO RUN START switch 6 Defective starter 7 Defective start solenoid 8 Locked up engine generator set ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel tank empty 4 Defective spark plug 5 Defective engine ignition module 6 Dirty air cleaner filter 7 Defective fuel solenoid valve 8 Low voltage from bat...

Page 15: ...cuum away any excessive dust and dirty accumulation You can at this time with the contactor de energized remove the contactor covers and check the contacts Make sure the contacts are clean and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturers manual provided with your new equip ment Routinely remove debris and dirt from around and inside gener...

Page 16: ...PAGE 14 60706 186 7340 20 AC AND DC GENERATOR WIRING DIAGRAM ...

Page 17: ...INT WINCO UL ATS Complete installation instructions for WINCO UL Automatic Transfer Switches are contained in the operator manual with each switch Read the complete instructions before installing All control wires 18 12 AWG must be torqued to 19 in lbs ...

Page 18: ...PAGE 16 60706 186 7340 20 GENERATOR LAYOUT PSS15B4W ...

Page 19: ...purpose are limited to 12 months or 1000 hours which ever accurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply in every instance This war...

Page 20: ...MAINTENANCE LOG DATE ITEM WORK PERFORMED 225 SOUTH CORDOVA AVE LE CENTER MN 56057 Phone 507 357 6831 www wincogen com P N 60706 186 7340 20 ...

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