Winco PSS12000 Installation And Operator'S Manual Download Page 4

PAGE 2

TESTING POLICY:

Before any generator is shipped from the factory, it is fully

checked for performance.  The generator is loaded to
its full capacity, and the voltage, current, and fre-
quency are carefully checked.

Rated output of generators is based on engineering tests

of typical units, and is subject to, and limited by, the
temperature, altitude, fuel, and other conditions
specified by the manufacturer of the applicable
engines.

INTRODUCTION AND DESCRIPTION

The package standby system includes all items necessary

for a completely automatic standby power system as
standard equipment.

DESCRIPTION

This packaged standby system is designed to automati-

cally provide standby power to unattended loads
during electrical outages.  Upon an interruption of
normal electrical service the packaged standby
systems electrical control circuits will automatically
start the engine.  The generator will produce electrical
power and the Automatic Transfer Switch (A.T.S.) will
automatically transfer the electrical loads to the
engine-generator set.  Upon restoration of normal
electrical service the emergency transfer switch will
sense return of the normal commercial power.  The
Automatic Transfer Switch will retransfer the load back
to normal commercial power source. The engine
control circuits will begin a  cool-down cycle, after
which the fuel supply will be shut off and the engine
ignition system disabled.

These packaged standby systems consist of two major

components:

1) AUTOMATIC TRANSFER SWITCH

A wall mounted Automatic Transfer Switch (A.T.S.)
designed for inside installation.  The A.T.S. consists of
a line side contactor and a  generator side contactor.
The contactors are both electrically and mechanically
interlocked.  An automatic taper battery trickle charger
(40 MA max.) and a seven day electronic exerciser
clock are installed in the A.T.S. as standard equip-
ment.  The A.T.S. also contains the power failure
sensing circuitry necessary to send a start/stop signal
to the engine generator set.

Standard Automatic Transfer Switch Sizes

UNIT

LINE SIDE

GENERATOR

CONTACTOR

SIDE CONTACTOR

PSS8000

100 AMPS

  50 AMPS

PSS12000

100 AMPS

100 AMPS

PSS20000

225 AMPS

100 AMPS

Optional A.T.S. sizes are available to meet specific needs.

If you need a switch of a different size contact WINCO,
Inc.

2) ENGINE/GENERATOR

PSS8000 - The engine generator set consists of a Briggs

& Stratton Vanguard, two cylinder, air cooled engine
equipped to run on L.P. or N.G. fuel.  The engine
operates at 3600 rpm and frequency regulation is
maintained by the engine governor within 4 cycles
variation (62.5 Hz - 58.5 Hz) from no load to rated
load.  The 8000 watt (8kW) generator is a brushless,
single bearing, direct drive, rotating field design.  The
generator is connected to the engine’s tapered (quill)
crankshaft extension.  The engine generator is
mounted in a NEMA 3R enclosure for outside installa-
tion.  Connection boxes are provided for all customer
connections (both AC output and DC control).  A
customer supplied 235 CCA (BCI group U1) battery is
required to complete the installation. Engine operation
is controlled by an Electronic Engine Control Module
(E.C.M.) mounted in the engine generator enclosure.
The E.C.M. is equipped standard with a 10 second
start delay, 90 second  cool down delay and cycle
cranking.

PSS12000 - The engine generator set consists of a Onan

Performer, two cylinder, air cooled engine equipped to
run on L.P. or N.G. fuel.  The engine operates at 3600
rpm and frequency regulation is maintained by the
engine governor within 4 cycles variation (62.5 Hz -
58.5 Hz) from no load to rated load.  The 12000 watt
(12kW) generator is a single bearing, direct drive,
rotating armature design with external voltage regula-
tion.  The generator is connected to the engine’s
tapered (quill) crankshaft extension.  The engine
generator is mounted in a NEMA 3R enclosure for
outside installation.  Connection boxes are provided
for all customer connections (both AC output and DC
control).  A customer supplied 450 CCA (BCI group 26/
70) battery is required to complete the installation.
Engine operation is controlled by an Electronic Engine
Control Module (E.C.M.) mounted in the engine
generator enclosure.  The E.C.M. is equipped stan-
dard with a 10 second start delay, 90 second cool
down delay and cycle cranking.

PSS20000 - The engine generator set consists of a Ford

Industrial, four cylinder, water cooled  engine equipped
to run on L.P. or N.G. fuel.  The engine operates at
3600 rpm and frequency regulation is maintained at
60Hz, by an electronic governor mounted on the
engine.  The 20,000 watt (20kW) generator is a single
bearing, direct drive, rotating armature design.  The
generator is connected to the engine flywheel via a
flexible drive disk.  The engine generator is mounted in
a water tight enclosure for outside installation.  Con-
nection boxes are provided for all customer connec-
tions (both AC output and DC control).  A customer
supplied 500 CCA (BCI group 24) battery is required to
complete the installation. Engine operation is con-
trolled by an Electronic Engine Control Module
(E.C.M.) mounted in the engine generator enclosure.
The E.C.M. is equipped standard with a 10 second
start delay, 3 minute cool down delay and cycle
cranking consisting of five, 12 second on/12 second off
cycles.

Summary of Contents for PSS12000

Page 1: ...PACKAGED STANDBY SYSTEM PSS8000 PSS12000 PSS20000 INSTALLATION AND OPERATORS MANUAL Model PSS8000 Automatic Transfer Switch ...

Page 2: ...STALLATION 8 AC Electrical Connections 9 DC Electrical Connections 11 Exerciser Clock Set Up 11 INITIAL START UP 12 TROUBLESHOOTING INFORMATION 13 WIRING DIAGRAMS ATS PANELS 16 PSS8000 AC DC Schematic 17 PSS12000 AC Schematic 18 PSS12000 DC Schematic 19 PSS20000 AC Schematic 20 PSS20000 DC Schematic 21 ATS Dimensions 22 PSS8000 Layout 22 PSS12000 Layout 23 PSS20000 Layout 23 MAINTENANCE LOG 24 12 ...

Page 3: ...ach of children c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate e Store fuel only in an approved container and only in a well ventilated area f Follow local codes for closeness to combustible material 3 DEADLY EXHAUST GAS Exhaust fumes from any gasoline engine contain...

Page 4: ...y the engine governor within 4 cycles variation 62 5 Hz 58 5 Hz from no load to rated load The 8000 watt 8kW generator is a brushless single bearing direct drive rotating field design The generator is connected to the engine s tapered quill crankshaft extension The engine generator is mounted in a NEMA 3R enclosure for outside installa tion Connection boxes are provided for all customer connection...

Page 5: ...whom you purchased the power plant The rated power of each engine generator is limited by the temperature altitude and all other ambient conditions specified by the engine manufacturer Engine power will decrease 3 1 2 for each 1000 ft above sea level and will decrease an additional 1 for each 10 degrees Fahrenheit above 60 degrees Fahrenheit UNPACKING INSTRUCTIONS NOTICE When unpacking the generat...

Page 6: ...will reduce the installation cost of fuel runs The information in this manual is offered to assist you in providing the proper fuel for your engine However this information is only provided to inform you of the engine s requirements and assist in making you aware of the decisions you must make In no case should the instructions or information provided be interpreted to conflict with any local stat...

Page 7: ...nadequate or incorrect fuel pressure Performance of the engine is in direct relation to the correctness of the fuel system Shown below is a block diagram of a typical L P or N G vapor fuel installation Notice the following tables give two 2 different units of measuring fuel pressure The first and most accurate is the use of a simple water manometer A manometer is calibrated in inches of water colu...

Page 8: ...to drop you have the mixture set too lean or to rich Adjust the valve in the opposite direction Adjustments should be made very slowly Adjust back and forth until the highest Hz is achieved Do not turn the valve richer after the Hz quits rising this would cause the engine to run rich If the Hz is out of upper or lower limits a governor adjustment will be necessary 4 On the PSS8000 PSS12000 see you...

Page 9: ...INSTALLING THE BATTERY CAUTION In the following battery installation procedure check to be sure the selector switch remains in the stop position This should be your last step before initial start up PSS8000 A customer supplied twelve volt BCI group U1 battery rated 235 CCA minimum is required to complete the installation Install the highest CCA rated battery available for best cold weather startin...

Page 10: ...installing the A T S you must first ensure that the 100 Amp line side contactor will be sufficient to handle your complete service See Figure 3 i e the main line breaker must not be larger than 100 Amps If you have a 125 150 200 Amp or larger system you will not be able to transfer the complete electrical system In this case it will be necessary to install a secondary emergency distribution panel ...

Page 11: ...sult your local wire supplier for proper gauge and type for your area A T S Connections The standby generator terminals in the A T S are marked GENERATOR G1 G N G3 The hot leads G1 and G3 are prewired to the generator side contactor terminals G1 and G3 The line terminals in the A T S are marked LINE L1 L N L3 The hot leads L1 and L3 are prewired to the line side contactor terminals L1 and L3 The l...

Page 12: ...factory set up for A B C phase rotation If you have trouble getting the A T S to pick up the line power on initial installa tion try switching the A and B phase on the monitor Your rotation may be C B A If so be sure to match the generator rotation to your current line rotation or your three phase motors will try to turn backwards WARNING When installing a Three Phase 240 Volt Delta system be sure...

Page 13: ...ion the top right hand RUN slide switch to the right hand position 2 Position the top left hand AUTO slide switch to the center position 3 Press the Program Select Button until No 1 is displayed on the clock to the right of the time 4 Push the Day Select Button to select the day you want the engine generator set to start up and run Note You can get more than one triangle displayed on the clock If ...

Page 14: ...to the STOP position and correct the trouble before proceeding After verifying the voltage and frequency are correct turn the selector switch to the STOP position The unit should shut off with no time delay You are now ready to test the automatic start function Move the selector switch on the engine generator set to the AUTOMATIC position Next move the selector switch on the A T S panel to the STA...

Page 15: ...on oil 2 No AC output from generator to engage stop crank circuit ENGINE WILL NOT COME UP TO SPEED AFTER IT STARTS 1 Insufficient fuel volume getting to the unit a Fuel line too small b Low fuel pressure 2 Fuel load block needs to be adjusted 3 AC short circuit 4 Wiring to the A T S panel crossed or shorted ATS PANEL WILL NOT TRANSFER TO EMERGENCY SUPPLY GENERATOR 1 No AC generator output from gen...

Page 16: ... in line side contactor 3 Broken or defective mechanical electrical inter locks NO AC OUTPUT FROM GENERATOR 1 AC short in the output leads 2 Defective voltage regulator 3 Defective armature 4 Defective coils 5 Unit has lost its residual voltage 6 Rotor loose on engine crankshaft PSS20000 UNIT WILL NOT CRANK WHEN THE POWER FAILS 1 Alarm light on from previous run cycle 2 Generator control switch no...

Page 17: ...MAINTENANCE Reasonable care in preventive maintenance will insure high reliability and a long life for the engine generator set and the Automatic Transfer Switch WARNING When performing any type of maintenance on this equipment make sure the selector switch on the engine generator is in the off position If you are working in the Automatic Transfer Switch confirm with a reliable meter that all powe...

Page 18: ...PAGE 16 SINGLE PHASE ATS SCHEMATIC THREE PHASE ATS SCHEMATIC ...

Page 19: ...PAGE 17 PSS8000 AC AND DC SCHEMATIC ...

Page 20: ...PAGE 18 PSS120000 AC CONNECTIONS PSS12000 AUTOMATIC VOLTAGE REGULATOR ...

Page 21: ...PAGE 19 ...

Page 22: ...PAGE 20 PSS20000 AC SCHEMATIC 120 240 VOLT SINGLE PHASE 120 208 VOLT THREE PHASE 120 240 VOLT THREE PHASE ...

Page 23: ...PAGE 21 PSS20000 DC SCHEMATIC ...

Page 24: ... 100 ATS 22 88 14 00 10 63 28 25 18 375 225 100 ATS 22 88 14 00 10 63 28 25 18 375 225 225 ATS 22 88 14 00 10 63 28 25 18 375 400 225 ATS 28 00 16 00 12 68 36 00 23 88 400 300 ATS 28 00 16 00 12 68 36 00 23 88 110 60 ATS 17 00 8 00 8 10 20 00 12 375 230 150 ATS 22 90 14 00 10 63 28 00 18 375 400 320 ATS 28 00 16 00 12 68 36 00 23 875 ...

Page 25: ...PAGE 23 PSS12000 LAYOUT PSS20000 LAYOUT ...

Page 26: ...PAGE 24 MAINTENANCE LOG DATE ITEM WORK PERFORMED ...

Page 27: ...ose of merchantability and fitness for a particular purpose are limited to 12 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply in every inst...

Page 28: ......

Page 29: ...225 SOUTH CORDOVA AVE LE CENTER MN 56057 Phone 507 357 6831 P N 60706 126 615801 ...

Reviews: