background image

9

OPM-136/D

WARNING: EQUIPMENT DAMAGE

Never use acid core solder. When soldering insure no 

excess solder runs down on the contact surface - Solder 

on the contact surface will not allow the contacts to mate 

properly causing them to burn up.

Each wire should be stripped back 7/8 of an inch and 

inserted into one of the contacts in the plug kit. You will 

then either need to solder them together using a good 

grade of resin core solder or they can be crimped with an 

appropriate compression crimper or both.

Approved Crimping tools are:

  1. Anderson Power Products

  2. ETC Model HHS hydraulic crimper

  3. ITT Blackburn NO. 1640

  4. T&B (Thomas & Betts) #TBM5

To complete the assembly of the disconnect plug refer to 

the instruction sheet in the plug kit.

WARNING: ELECTRICAL SHOCK

DURING THE NEXT STEP, THE LOAD DISCONNECT PLUG 

SHOULD NOT BE PLUGGED INTO ITS RECEPTACLE. ALSO, 

MAKE SURE THAT THE EQUIPMENT TO WHICH THE 

PLUG LEADS (CABLES) ARE BEING CONNECTED IS NOT 

ENERGIZED (LIVE).

Strip the insulation off the free end of each of the plug leads 

(cables), and connect them to the load transfer switch (or 

directly to the load).

Summary of Contents for 27PTOC4-03

Page 1: ...r need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCH...

Page 2: ...THREE PHASE 36 MONTH LIMITED WARRANTY 20 LIMITED WARRANTY 20 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the gen...

Page 3: ...by NFPA are appropriate CAUTION NOISE HAZARD Excessive noise is not only tiring but continual exposure can lead to loss of hearing A Use hearing protection when working around this equipment for long...

Page 4: ...s 120 240 Phase Three Amps 87 Input Speed 540 RPM Generator Speed 1800 RPM AVR AS540 Input Shaft 1 3 8 6 spline Required Tractor PTO HP 63 30PTOT4 17 Watts 31 600 Volts 120 240 Phase Three Amps 87 Inp...

Page 5: ...equired for full power operation The generator will work but produce only as much kW output as the tractor can supply HP for For example a 20 HP output tractor will deliver a maximum of approximately...

Page 6: ...is noted it is always easiest to refuse the shipment and let WINCO take care of the freight claim If you sign for the unit the transfer of the ownership requires that you file the freight claim 2 Bef...

Page 7: ...generator B The design of the trailer must enable the trailer to remain stable during operation and to resist tipping caused by generator starting and reflected load torque C The trailer height and m...

Page 8: ...r switch isolates the load from the power line and allows you to safely operate your loads without endangering the power line repair crew See diagram on page 8 The load connected to the normal termina...

Page 9: ...imped with an appropriate compression crimper or both Approved Crimping tools are 1 Anderson Power Products 2 ETC Model HHS hydraulic crimper 3 ITT Blackburn NO 1640 4 T B Thomas Betts TBM5 To complet...

Page 10: ...TS WITH EMERGENCY POWER IMPORTANT When making standby service hook up make sure load to be transferred to standby generator will not exceed generator rating Watthour Meter Watthour Meter To Power Line...

Page 11: ...e load disconnect receptacle is the largest gray receptacle on the generator output panel To aid in determining how much load can be applied to the generator and how it should be distributed among the...

Page 12: ...he drive shaft tumbling bar is assembled with its universal joint knuckles synchronized If the knuckles are not synchronized the bar will chatter when rotating which will cause the generator output vo...

Page 13: ...t should be checked each time you use the generator As a quick check you can plug in a trouble light and check for normal brightness 4 With engine and generator running smoothly switch on the electric...

Page 14: ...se Mobil SAE 85W90 140 API Service GL 5 Sunoco DX XL80W90 140 Kendal Three Star 85W 140 Amoco 85W140 or equivalent CAUTION Equipment Damage Do not overfill generator gear case Overfilling causes overh...

Page 15: ...sure compressed air regulated at 25 35 PSI to clean the generator periodically WARNING Do NOT clean the generator while it is running Proceed as follows 1 Remove control box cover Vacuum or blow dust...

Page 16: ...R 7 Shorted or open rotor 8 Shorted or open stator 1 Reset circuit breakers replace if defective 2 Disconnect the load Check voltage at receptacle cord set Check motors appliances and load leads for s...

Page 17: ...17 OPM 136 D WIRING DIAGRAM 120 240V SINGLE PHASE BACK VIEW G1 G2 N N N G2 G2 GND GND GND GND GND G2 G2 G2 G2 G1 G1 G1 G1 G1...

Page 18: ...18 OPM 136 D G1 G1 G1 G1 GND GND GND GND GND G1 G1 G2 G2 G3 G3 G2 N N N N G2 G2 G2 120 208V 120 240V THREE PHASE BACK VIEW...

Page 19: ...19 OPM 136 D 277 480V THREE PHASE BACK VIEW GND GND GND N N N N N G3 G3 G2 G2 G1 G1 G1 G1 G1 G1...

Page 20: ...you may have other rights which vary from state to state Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incid...

Reviews: