Wilo Wilo-MVIE Series Installation And Operating Instructions Manual Download Page 1

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Wilo-MVIE 5,5 -> 7,5 kW

Pioneering for You

4 122 430-Ed.05 / 2015-03-Wilo

Einbau- und Betriebsanleitung

Installation and operating instructions

Notice de montage et de mise en service

Inbouw- en bedieningsvoorschriften

Инструкция по монтажу и эксплуатации

Summary of Contents for Wilo-MVIE Series

Page 1: ... for You 4 122 430 Ed 05 2015 03 Wilo de Einbau und Betriebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service nl Inbouw en bedieningsvoorschriften ru Инструкция по монтажу и эксплуатации ...

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Page 11: ...persons and damage to pump unit Non observance of the safety instructions can result in the loss of any claims to damages In detail non observance can for example result in the following risks Failure of important pump unit functions Failure of required maintenance and repair pro cedures Danger to persons from electrical mechanical and bacteriological influences Property damage 2 4 Safety instruct...

Page 12: ...and industry areas Water supply water tower sprinkling high pres sure washing boiler supply with mandatory by pass kit lifting of condensates air condition ing industrial networks and integration in all modular systems 5 Product information 5 1 Type key HELIX V or MVI E 4 14 1 16 E 3 2 2G Vertical multistages pump in line With converter for electronic speed control Nominal flowrate in m3 Number of...

Page 13: ...n the same axis in bottom part Shaft sealing by standardized mechanical seal Hydraulic connection Oval flanges on the PN 16 pump casing only for the pump 400 800 1600 6 pump supplied with oval cast iron counterflanges for screw on tube rings and bolts Round flanges pump delivered with rings and bolts without counterflanges accessories as option Rapid hose coupling only for the pump 400 800 1600 6 ...

Page 14: ... the pump runs at maximum frequency and zero flow rate Pump with oval flange pump casing with threaded screw on tubes directly on the tapped oval counterflanges delivered with the pump Pump with round flange pump casing with weld on or screw on tube in the counterflanges counterflanges available as accessories Pump casing with rapid hose coupling with a bracket to be installed with an end to be fi...

Page 15: ...death Inadequate installation and electrical connections can be life threatening Electrical connections shall only be made by approved specialised electricians and in compliance with the applicable regulations Accident prevention regulations must be observed Do not forget to connect to earth CAUTION Danger of mains overload An inadequate mains design can lead to system failures and can lead to cab...

Page 16: ...ersal cur rent sensitive design are allowed Labelling RCD Trigger current 30 mA Use power cables conforming to standards Mains side fuse protection max permissible 25 A Trigger characteristic of the fuses B You can change the orientation of the motor converter by quarter turn when removing the fixing bolts of the motor and reorientating the motor to the position wished Re screw bolts As soon as th...

Page 17: ... Ground connections For both inputs IN1 and IN2 24 V DC voltage for sensor Load max 60 mA The voltage is short circuit proof Ext off Control input ON OFF Overriding Off for external potential free switch The pump can be switched on off via the external potential free contact In systems with a high switching frequency 20 switch ons offs day switching on off is to be done via ext off SBM Available t...

Page 18: ...as priority on the others This remote control can be removed by shunting the termi nals 3 and 4 Example Float switch pressure gauge for dry running Speed control connection Setting of the frequency by hand Setting of the frequency by external control L1 L2 L3 aux ext off MP 20mA 10 DDS 1 2 3 4 5 6 7 8 9 10 11 Not used Not used In2 GND Sensor 20mA 10V In1 GND 24V External Set value Remote control O...

Page 19: ...0mA 10V 24V 3 wires 20mA 10V 0V 24V and setting point by the encoder Regulation through a sensor temperature flow 2 wires 20mA 10V 24V 3 wires 20mA 10V 0V 24V and setting point by the external set value In2 External Set value aux ext off MP 20mA 10 DDS 1 2 3 4 5 6 7 8 9 10 11 Remote control In1 External Set value aux ext off MP 20mA 10 DDS 1 2 3 4 5 6 7 8 9 10 11 Remote control In1 Pressure sensor...

Page 20: ...ensor 100 Sensor signal 0 20mA 0 2 20 Input current mA Value in of the range of measurement of the sensor 100 Sensor signal 2 10V 0 10 Input voltage V Value in of the range of measurement of the sensor IN2 Input of the external set value control in Constant pressure and P I D control mode IN2 Input of external frequency control in Speed control mode 100 30 30 External Signal 0 20mA 0 2 4 6 1 20 In...

Page 21: ...andard view on the display The currently set setpoint is displayed Basic settings are displayed using symbols Example of display status page NOTE If the encoder is not activated within 30 seconds in all menus the display returns to the status page and the change is not registered 8 4 2 Navigation element The arborescence of the menu allows to call the functions of the converter A number is attrib ...

Page 22: ...mp operation defects which can lead to material damage on the pump or installation Settings in SERVICE mode should only be made during commissioning and only by skilled technicians Symbol Description When the arrow appears An impulse on the encoder allows the access to the submenu exam ple 4000 4100 When the arrow return appears An impulse on the encoder allows the access to the higher menu exampl...

Page 23: ...SE 09 2013 English Fig 12 Navigation of basic menus in normal operation Switch1 OFF in OPERATION position Setting point Controle type Information Service errors acknowledge Pump Appears when an error is actived ...

Page 24: ...data Actual conditions Device data Operation hours Comsuption Power on counter SSM relay Pump name User controller software version Motor controller software version SBM relay ext off Actual values Pressure ou Not shown when speed control is active See chapter 11 Menu 5 6 7 0 Default Available transfert ...

Page 25: ...y Mode fast mode to get access to the 3 operating modes The Expert Mode mode to get access to all parameters Put the switch 1 on ON position Fig 4 item 18 The SERVICE mode is activated This symbol blinks on the status page of the display Fig 14 Fig 14 ON 1 S EASY Mode EXPERT Mode SERVICE OPERA Control type EASY Mode Control type EXPERT Mode Pump Information Service Setting point ...

Page 26: ...ontrol After setting put the switch 1 on OFF position Fig 4 item 18 Expert Mode Press the encoder during 2 secondes Go to the expert mode the symbol Expert Mode appears Fig 14 Press the encoder to validate this choice The display changes to menu number 2 0 0 0 At first select the operating mode in menu 2 0 0 0 Speed control Constant pressure P I D control Then in menu 5 0 0 0 the expert mode gives...

Page 27: ...l type Sensor input IN1 Selection of the signal type External setpoint input IN2 desactivated Selection OFF External setpoint input IN2 desactivated Selection OFF External setpoint input IN2 activated Selection ON External setpoint input IN2 Selection of the signal type parameterization P I D Selection value P 0 0 300 0 parameterization P I D Sélection value I 10ms 300s parameterization P I D sele...

Page 28: ...t Not shown when Speed control is active Not shown when IN2 is disable Not shown when PID Control is active Only shown when PID Control is active Only show when Constant Pressure is active Sensor range Selection of signal type Selection Selection parameters P Selection parameters I Selection parameters D zero flow delay time Selection of reduced frequency Selection of SBM relay Factory settings Se...

Page 29: ...ION Danger of material damage Never operate the pump dry even briefly Pump in load Fig 2 Close the discharge valve item 3 Open the venting plug item 5 the suction valve item 2 and completely fill the pump Close the venting plug only after water flows out and complete aeration WARNING Danger of burn In hot water a stream of water may escape from the venting plug port Take all required precautions a...

Page 30: ...d experts DANGER Danger of death There is a danger of electrocution when working on electrical equipments Only electricians approved by the local electricity supplier are allowed to work on electrical equip ments Before working on electrical equipment switch it off and prevent it from being switched on again WARNING Risk of burn High surface temperatures may be reached Allow the pump to cool off b...

Page 31: ...first defect appears or by mains supply cutoff the pump stops the relay is deactiveted Information is given to the control box regarding the availability of the pump even temporarily State 2 Run transfer relay The relay is activated when the pump runs State 3 Power on transfer relay The relay is activated when the pump is connected to the network SSM relay Failures transfer relay After a series of...

Page 32: ...imed or runs dry Prime the pump once again by filling it see chapter 9 3 Check the tightness of the foot valve 300s E020 5s immediate 300s 6 The motor heats Clean the cooling ribs of the motor 300s Ambient temperature higher than 40 C The motor is foreseen to run at an ambient temperature of 40 C E023 immediate immediate 60s 6 The motor is in short circuit Dismantle the motor converter of the pump...

Page 33: ...r over 24 hours of the concerned defect example 1 6 The remaining time before auto reset of the defect in seconds Wait for the auto reset time A timer runs within the system The remaining time in seconds is displayed until the error is automatically acknowledged When the maximum number of the defect is reached and the last timer has elapsed press the encoder to acknowledge The system returns to th...

Page 34: ...mp installed and the installa tion The pump is vibrating Pump is loosed on its foundation Check and tighten completely the nuts of the stud bolts Particles obstructing the pump Have the pump dismantled and clean it Difficult rotation of the pump Check the pump turns freely without abnormal sticking No sufficient pressure for the pump The motor speed is not high enough Check if the setpoint is corr...

Page 35: ...an WILO Central Asia 050002 Almaty T 7 727 2785961 LQIR ZLOR N Korea 2 3XPSV WG DQJVHR XVDQ T 82 51 950 8000 ZLOR ZLOR FR NU Latvia 2 DOWLF 6 1019 Riga T 371 6714 5229 LQIR ZLOR OY Lebanon WILO LEBANON SARL GHLGHK Lebanon T 961 1 888910 LQIR ZLOR FRP OE Lithuania 2 LHWXYD 8 03202 Vilnius T 370 5 2136495 PDLO ZLOR OW Morocco WILO MAROC SARL 20600 CASABLANCA T 212 0 5 22 66 09 24 28 FRQWDFW ZLOR PD ...

Page 36: ...Pioneering for You WILO SE Nortkirchenstraße 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com ...

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