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English

26

WILO SE  11/2010

Table 1: 

Gas supply pressure PN2 diaphragm pressure ves-
sel in relation to the switch-on pressure pE

Conversion of pressure units:
1 bar = 100000 Pa = 0.1 MPa = 0.1 N/mm² 
= 10200 kp/m² = 1.02 kp/cm² (at)
1 bar = 0.987 atm = 750 Torr = 10.2 m/Ws

8.2

Filling and bleeding

Only a completely filled pump without air inclu-
sions can draw in fluid optimally. Perform filling 
and bleeding as follows:

a) Pump with inlet pressure (Fig. 2)

• Close stop valve on the pressure side (Fig. 2, 

no. 12)
• Undo filling/vent screw (Fig. 1, no. 2)
• Slightly open stop valve on the intake side 

(Fig. 2, no. 11), until water emerges from the 
filler opening and the pump is completely bled.

WARNING! Risk of scalding!
Depending on the temperature of the fluid and 
the system pressure, when the vent screw is 
opened completely, hot or gaseous fluid may 
escape or shoot out at high pressure.

• Screw the filler screw back in tightly when the 

water emerges free from bubbles

• Open the stop valve on the pressure side (Fig. 2, 

no. 12)

• Continue commissioning with the pressure switch 

setting

b) Self-priming pump in suction mode (Fig. 3) 

(maximum suction head 8 m)

• Open the check valve on the pressure side (Fig. 3, 

no. 12)

• Remove the filler screw (Fig. 1, no. 2)

• Using a funnel, slowly and completely fill the 

pump at the filler opening, until water emerges 
from the opening

• Screw the filler screw back in tightly when the 

water emerges free from bubbles

• Continue commissioning with the pressure 

switch setting

WARNING! Risk of burns!
The entire system may get very hot, depending 
on the operating status of the domestic water 
system (temperature of the fluid). Risk of burns 
on contact!

NOTE:
This pump is not allowed to be operated for more 
than 10 minutes with volume flow Q = 0 m

3

/h 

(closed stop valve) 

c) Non-self-priming pump in suction mode (Fig. 3) 

(max. suction head HA = 7 m)

• Open check valve on the pressure side (Fig. 3, 

no. 12)

• Remove filler screw (Fig. 1, no. 2)

• Using a funnel, slowly and completely fill the 

pump at the filler opening, until water emerges 
from the opening

• Screw the filler screw back in tightly when the 

water emerges free from bubbles

• Start the domestic water system briefly (approx. 

20 sec.) so that the air will collect in the pump 
housing. 

• Switch off the domestic water system
• Repeat the filling procedure until the pump and 

suction line have been completely bled. 

• Continue commissioning with the pressure switch 

setting

WARNING! Risk of burns!
The entire system may get very hot, depending 
on the operating status of the domestic water 
system (temperature of the fluid) Risk of burns 
on contact!

NOTE:
The pump is not allowed to be operated for more 
than 10 minutes with volume flow Q = 0 m

3

/h 

(closed stop valve).

Rotation direction monitoring (only for three-
phase AC motor version

 

DM):

  Switch on briefly to 

check whether the sense of rotation of the pump 
matches the arrow on the pump housing. If the 
sense of rotation is wrong, swap over 2 phases in 
the terminal box of the pump.

DANGER! Danger of death!
Electrical connection must be carried out by an 
electrician authorised by the local electricity 
supply company and in accordance with the 
applicable local regulations [e.g. VDE regula-
tions]. 

8.3 Setting the pressure switch

NOTE:
The switch-on and switch-off pressures of the 
pressure switch have been factory-set according 
to the characteristic curve of the pump used 
(see rating plate).
To adapt to local conditions, it is possible to 
change or adapt the settings of the pressure 
switch as follows.
The switch-off pressure (setscrew Fig. 4a/4b, 
no. 1 or 5a/5b, no. 1) and the pressure difference 
(setscrew Fig. 4a/4b, no. 2 or 5a/5b, no. 2) are set 
in relation to the switch-on pressure at the pres-
sure switch (version EM and DM).

pE
[bar]

2

2.5

3

3.5

4

4.5

5

5.5

6

6.5

7

7.5

8

8.5

9

9.5

10

PN2
[bar]

1.8

2.3

2.8

3.2

3.7

4.2

4.7

5.2

5.7

6.1

6.6

7.1

7.5

8

8.5

9

9.5

Summary of Contents for Wilo-HMHI Series

Page 1: ...ing instructions F Notice de montage et de mise en service NL Inbouw en bedieningsvoorschriften Wilo Hauswasserwerke Hxx Wilo domestic water systems Hxx Stations de pompage domestiques Wilo Hxx Wilo h...

Page 2: ...Fig 1 2 3 9 5 4 1 6 8 7 Fig 2 12 14 11 10 13 14 11...

Page 3: ...Fig 3 14 10 12 14...

Page 4: ...Fig 4a Fig 4b Fig 5a Fig 5b Fig 6a Fig 6b 1 2 3 4 5 1 4 2 3 5 1 4 2 3 5 1 2 3 4 5 pa bar pe bar pa bar pe bar...

Page 5: ...Fig 7a Fig 7b Fig 7c Fig 8...

Page 6: ...nd manufacture of spare parts 22 2 7 Improper use 22 3 Transport and interim storage 22 4 Application intended use 22 5 Product information 22 5 1 Type key 22 5 2 Technical data 23 5 3 Scope of delive...

Page 7: ...usting screw for pressure difference switch off pressure switch on pressure 3 Supply line connections motor 4 Supply line connections system 5 Connections earthing PE Fig 5a and 5b Pressure switch DM...

Page 8: ...om electrical voltage NOTE Signal words DANGER Acutely dangerous situation Non observance results in death or the most serious of injuries WARNING The user can suffer serious injuries Warning implies...

Page 9: ...ortation and storage The domestic water system must be protected against moisture frost and mechanical damage when in transit The domestic water system must never be exposed to temperatures beyond the...

Page 10: ...f the product The domestic water system is equipped with an electrically driven centrifugal pump a pressure switch and a diaphragm pressure vessel The diaphragm pressure vessel is divided into a water...

Page 11: ...eter of the inlet pipe is not allowed to be less than the diameter of the pump s suction connection To avoid stresses being communicated by the weight of the piping the piping must be secured tothestr...

Page 12: ...he domestic water system to operate correctly it is necessary to have a gas supply pres sure in the diaphragm pressure vessel that is appropriate for the switch on pressure In the fac tory setting the...

Page 13: ...head HA 7 m Open check valve on the pressure side Fig 3 no 12 Remove filler screw Fig 1 no 2 Using a funnel slowly and completely fill the pump at the filler opening until water emerges from the open...

Page 14: ...with the system parameters Switch off pressure agrees with the system parameters Check gas supply pressure of the diaphragm vessel see Table1 approx pE 0 2 0 5 bar or pE 10 Gas supply pressure of the...

Page 15: ...can be heard Shut off electrical power supply and secure it to prevent it from being switched back on without authorisation Slowly open check valve on the pressure side and observe pressure gauge Tur...

Page 16: ...ere is a risk of frost the system must be completely drained including the diaphragm pressure vessel The drainage screw Fig 1 no 3 is located on the underside of the pump Prior to a long standstill e...

Page 17: ...aring damaged Clean pump Clean pump Have the pump repaired by Wilo cus tomer service Ambient temperature too high Improve the cooling and perform a restart after cooling down Geodesic head 1000 m Pump...

Page 18: ...ctive 2006 95 EC are realized according annex I No 1 5 1 of the EC Machinery directive 2006 42 EC Les objectifs protection de la directive basse tension 2006 95 CE sont respect es conform ment appendi...

Page 19: ...niejszym deklarujemy z pe n odpowiedzialno ci e dostarczony wyr b jest zgodny z nast puj cymi dokumentami Sm rnice ES pro strojn za zen 2006 42 ES dyrektyw maszynow WE 2006 42 WE EC 2006 42 EG C le t...

Page 20: ...Mather and Platt Pumps Ltd Pune 411019 T 91 20 27442100 service pun matherplatt co in Indonesia WILO Pumps Indonesia Jakarta Selatan 12140 T 62 21 7247676 citrawilo cbn net id Ireland WILO Engineering...

Page 21: ...henstra e 100 44263 Dortmund T 0231 4102 7900 T 01805 W I L O K D 9 4 5 6 5 3 F 0231 4102 7126 kundendienst wilo com T glich 7 18 Uhr erreichbar 24 Stunden Technische Notfallunterst tzung Kundendienst...

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