Wilo Wilo-CronoBloc-BL Installation And Operating Instructions Manual Download Page 23

English

38

WILO SE 11/2013

10

Faults, causes and remedies

Only have faults remedied by qualified personnel! Observe the 
safety instructions in chapter 9 “Maintenance” on page 34.

• If the malfunction cannot be rectified, consult a specialist techni-

cian or the nearest customer service or representative office.

11

Spare parts

Spare parts may be ordered via a local specialist retailer and/or Wilo-
customer service.

To avoid queries and incorrect orders, all data on the rating plate 
should be submitted for each order.

CAUTION! Risk of damage!
Trouble-free pump operation can only be guaranteed when origi-
nal spare parts are used.

• Only use original Wilo spare parts.
• Each component is identified in the table below. 

Information to be provided when ordering spare parts:
• Spare part number 
• Name/description of the spare part
• All data on the pump and motor rating plate

NOTE
For all installation work, the forked spacer is required for setting the 
correct impeller position in the pump housing.

Fault

Cause

Remedy

Pump does not start 
or stops working

Pump blocked

Disconnect motor from power supply, remove cause of 
blockage; if motor blocked, overhaul/replace motor/plugs

Cable terminal loose

Check all cable connections

Fuses faulty

Check fuses; replace defective fuses

Motor damaged

Have the motor checked by Wilo customer service or a spe-
cialised service centre and serviced if necessary

Motor protection switch has 
triggered

Throttle the pump to the rated volume flow on the pressure 
side

Motor protection switch set 
incorrectly

Set the motor protection switch to the correct nominal cur-
rent as shown on the rating plate.

Motor protection switch 
affected by excessive ambient 
temperature

Move the motor protection switch or protect it using heat 
insulation

PTC thermistor tripping unit 
has triggered

Check the motor and fan cover for contaminants and clean if 
necessary, check ambient temperature and ensure an ambi-
ent temperature of 

 40°C by forced venting if necessary

Pump is running at 
reduced output

Incorrect direction of rotation

Check direction of rotation, change if necessary

Stop valve on pressure side 
throttled

Slowly open the stop valve

Speed too slow

Remedy incorrect terminal bridging (Y instead of 

Δ

)

Air in the suction line

Seal leaks at the flanges; bleed

Pump is making noise

Insufficient supply pressure

Increase supply pressure, observe minimum pressure at the 
suction port, check slide valve and filter on the suction side 
and clean if necessary

Motor has bearing damage

Have the pump checked by Wilo customer service or a spe-
cialised service centre and serviced if necessary

Impeller grinding

Check faces and centrings and between lanterns and motor 
and lantern and pump housing, clean if necessary.
Check the coupling and shaft sliding surfaces. If necessary, 
clean and lightly oil them.

Summary of Contents for Wilo-CronoBloc-BL

Page 1: ...Twin DL Wilo CronoBloc BL Pioneering for You 2 136 319 Ed 02 2013 11 Wilo de Einbau und Betriebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service nl Inbou...

Page 2: ......

Page 3: ...Fig 1 IL Fig 2 DL...

Page 4: ...Fig 3 BL...

Page 5: ...de Einbau und Betriebsanleitung 3 en Installation and operating instructions 22 fr Notice de montage et de mise en service 41 nl Inbouw en bedieningsvoorschriften 60...

Page 6: ...Shipping 24 3 2 Attachment 24 4 Intended use 25 5 Product information 25 5 1 Type key 25 5 2 Technical data 26 5 3 Scope of delivery 27 5 4 Accessories 27 6 Description and function 27 6 1 Description...

Page 7: ...oses its validity 2 Safety These operating instructions contain basic information which must be adhered to during installation and operation For this reason these operating instructions must without f...

Page 8: ...lack of expe rience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Childrenshould be supervised to ensur...

Page 9: ...proper transport can lead to personal injury The pump must be transported using approved load bearing equip ment This is to be attached to the pump flanges and if necessary to the outer motor diameter...

Page 10: ...on is only possible with the corre sponding special versions motor with standby heating and fan cover protective roof see section 7 3 on page 32 CAUTION Risk of damage Impermissible substances in the...

Page 11: ...class F Protection class 55 Pipe and pressure measurement connec tions Flange PN 16 in accordance with DIN EN 1092 2 with pressure measure ment connections Rp 1 8 in accordance with DIN 3858 Approved...

Page 12: ...p operation IL The pump housing has an INLINE construction i e the flanges on the suction and pressure sides lie along a centre line Fig 6 All pump housings are provided with a pump base Mounting on a...

Page 13: ...rallel operation 0 55 51 54 54 57 0 5 51 54 60 63 1 1 53 56 60 63 1 5 55 58 67 70 2 2 59 62 67 70 3 59 62 67 70 4 59 62 67 70 5 5 63 66 71 74 7 5 63 66 71 74 11 65 68 74 77 15 65 68 74 77 18 5 71 74 7...

Page 14: ...y 10 of the maximum flow rate must be ensured at all times 7 1 Installation The motor terminal box must not face downward If necessary the motor or motor impeller unit can be rotated once the hexagon...

Page 15: ...r support is not necessary Only the installation position with vertical motor shaft is intended for a motor power 15 kW BL series monobloc pumps are to be mounted on a sufficiently strong base or moun...

Page 16: ...Position the threaded cable connec tion or lay the cables accordingly to ensure that no drips can run into the module Non assigned threaded cable connections must remain sealed with the plugs provided...

Page 17: ...used to protect the motor windings against con densation water inside the motor The standby heating is connected to the terminals HE HE in the ter minal boxes connection voltage 1 230 V 50 Hz NOTE Th...

Page 18: ...en opening the vent screw WARNING Risk of burns or freezing to the pump when body parts come into contact with the pump Depending on the pump or system operating conditions fluid tem perature the enti...

Page 19: ...be reinstalled WARNING Risk of injury due to the weight of the pump The pump itself and the parts of pump can be extremely heavy Falling parts pose a risk of cuts crush injuries bruises or impacts wh...

Page 20: ...3 Item 5 on the motor flange and lift the drive off the pump with suitable hoisting gear On BL pumps the adapter ring comes loose Fig 3 Item 8 By loosening the lantern fastening screws Fig 1 2 3 Item...

Page 21: ...opening the vent screw Fig 1 2 3 Item 1 31 DANGER Risk of scalding Due to high fluid temperatures there is a risk of scalding If the fluid is hot allow it to cool down before performing any work NOTE...

Page 22: ...m 10 Installation instructions Impeller Shaft M10 M12 M16 30 60 100 Pump housing Lantern M16 100 Tighten evenly and diagonally Lantern Motor M10 M12 M16 35 60 100 Coupling M6 10 9 M8 10 9 M10 10 9 M12...

Page 23: ...o customer service or a spe cialised service centre and serviced if necessary Motor protection switch has triggered Throttle the pump to the rated volume flow on the pressure side Motor protection swi...

Page 24: ...No Part Details No Part Details 1 Exchange set complete 1 1 Impeller set with 1 5 Coupling complete 1 11 Nut 2 Motor 1 12 Spring washer 3 Pump housing set with 1 13 Impeller 1 14 O ring 1 14 O ring 3...

Page 25: ......

Page 26: ......

Page 27: ...chkeit Richtlinie 2004 108 EG Electromagnetic compatibility directive Directive compatibilit lectromagn tique Richtlinie energieverbrauchsrelevanter Produkte 2009 125 EG Energy related products direct...

Page 28: ...dla produkt w zwi zanych z energi 2009 125 WE 2009 125 Pou it 50Hz t f zov induk n motory s klecov m rotorem jednostupJov vyhovuj po adavkQm na ekodesign dle na zen 640 2009 Stosowane elektryczne sil...

Page 29: ...20 27442100 Indonesia WILO Pumps Indonesia Jakarta Selatan 12140 T 62 21 7247676 Ireland WILO Ireland T 353 61 227566 Italy Borromeo Milano T 39 25538351 Kazakhstan WILO Central Asia 050002 Almaty T 7...

Page 30: ...Pioneering for You WILO SE Nortkirchenstra e 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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