Wilo VeroLine-IP-E 40/160-4/2 Series Installation And Operating Instructions Manual Download

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Wilo-VeroLine-IP-E

Wilo-VeroTwin-DP-E

Pioneering for You

2 144 990-Ed.01 / 2015-05-Wilo

Einbau- und Betriebsanleitung

Installation and operating instructions

Notice de montage et de mise en service

Inbouw- en bedieningsvoorschriften

Summary of Contents for VeroLine-IP-E 40/160-4/2 Series

Page 1: ...ilo VeroTwin DP E Pioneering for You 2 144 990 Ed 01 2015 05 Wilo de Einbau und Betriebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service nl Inbouw en bed...

Page 2: ......

Page 3: ...Fig 1 IF Modul Fig 2 L1 L2 L3 AUX SSM SBM Ext off MP DDG GND 10V 20mA L H IN2 GND IN1 24V M16 M12 M20 M12 M25 Fig 3...

Page 4: ...BM DDG MP Ext off AUX 10V 20mA 1 In1 GND external supply pressure sensor min 12 V DC 10 mA max 250 V AC 1 A external value 10 V 20 mA external off switch external off switch pump cycling button In2 GN...

Page 5: ...Fig 5 20 8 0 mA 0 2 0 3 0 20 10 4 4 5 6 6 4 10 4 0 V 0 1 0 1 5 10 5 2 2 2 8 3 2 1 min 0 nmax nmin pmax pmin off 0 100 off 0 100 mWS 0 1 min 0 nmax nmin pmax pmin mWS 0...

Page 6: ...Fig 6 IP E DP E 1 12 1 11 1 12 1 22 1 21 1 12 3 6 3 1 1 13 1 1 1 2 1 4 1 3 1 6 24 6 23 6 2 6 22 6 21 6 23 6 24 6 1 1 13 1 13 7 1 7 2 7 4 7 7 5 7 3...

Page 7: ...ion of the product 64 6 2 Control modes 65 6 3 Dual pump function Y pipe application 66 6 4 Other functions 69 7 Installation and electrical connection 71 7 1 Permitted installations position and chan...

Page 8: ...e not observed this declaration loses its validity 2 Safety These operating instructions contain basic information which must be adhered to during installation operation and maintenance For this reaso...

Page 9: ...not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of expe rience and knowledge unless they have been given supervision or instruction con...

Page 10: ...and pro tected from mechanical damage CAUTION Risk of damage due to incorrect packaging If the pump is transported again at a later time it must be packaged so that it cannot be damaged during transp...

Page 11: ...ncrease pump wear Pumps without an Ex rating are not suitable for use in potentially explosive areas The intended use includes complying with these instructions Any other use is considered to be outsi...

Page 12: ...play or output to the building management system must not be used to control the pump This value is merely an indicator of general trends A flow value is not output on every type of pump NOTE Always r...

Page 13: ...replaced even in double pump housing are available for all pump types frame sizes in the DP E series see chapter 5 4 Accessories on page 63 A drive can therefore remain in operation while replacing t...

Page 14: ...c module NOTE The pressure range of the differential pressure sensor must match the pressure value in the electronic module menu 4 1 1 0 Manual control mode The speed of the pump can be kept to a cons...

Page 15: ...t system one IF Module accessories is required This is plugged into the terminal space Fig 1 Themaster slavecommunicationusesaninternalinterface terminal MP Fig 23 Normally for double pumps only the m...

Page 16: ...cycling is possible five seconds after the last pump cycling at the earliest Activation of external pump cycling simultaneously deactivates internal time controlled pump cycling Pump cycling can be d...

Page 17: ...ment is deactivated 6 3 3 Operation during interruption of communication When communication is interrupted between two pump heads in dual pump operation both displays show the error code E052 Both pum...

Page 18: ...uring a communication interruption on the former master if emer gency operation is discontinued due to mains off mains on the for mer master will start up with the latest settings it has from the doub...

Page 19: ...off the pump in the event of an overload For data storage the electronic modules are equipped with a non fading memory The data is retained no matter how longer the module is disconnected from the po...

Page 20: ...isk of property damage Risk of property damage if the electronic module is not installed Normal operation of the pump is only permitted with the electronic module installed The pump is not allowed to...

Page 21: ...allationpositionisallowedexceptfor electronic module facing down 180 The venting of the pump is only ensured when the air vent valve is pointing upwards Fig 18 Item 1 Only in this position 0 can conde...

Page 22: ...ressure measuring lines evenly and as little as possible to put them into the required position or into a suitable position When doing this do not deform the areas at the clamp boltings For optimal po...

Page 23: ...on the pump housing flange The air vent valve at the lantern Fig 38 Item 1 always has to be pointed upwards if the motor shaft is horizontal Fig 6 38 If the motor shaft is vertical any orientation is...

Page 24: ...nection established by an electrician approved by the local electricity supplier only and in accordance with local regulations Observe the installation and operating instructions for the acces sories...

Page 25: ...connection or lay the cables accordingly to ensure that no drips can run into the elec tronic module Non assigned threaded cable connections must remain sealed with the plugs provided by the manufactu...

Page 26: ...ls Control terminal Fig 23 See following table for assignment Power terminals mains connection terminals Fig 24 See following table for assignment Fig 23 Control terminals AUX SSM SBM Ext off MP DDG G...

Page 27: ...ll cause external pumping to take place if it is enabled Bridging a second time will cause the procedure to repeat provided the minimum run time is adhered to Can be configured in the service menu 5 1...

Page 28: ...ystem in the respective collector pipe Procedure Establish connections observing the terminal allocation Earth the pump installation in accordance with the regulations 8 Operation 8 1 Operating elemen...

Page 29: ...ion Item Description 1 Menu number 4 Standard symbols 2 Value display 5 Symbol display 3 Units display max min 2 1 5 2 3 4 4 4 1 0 0 0 0 0 0 2 R P M Symbol Description Symbol Description Constant spee...

Page 30: ...avigate in the menu to the displayed menu number Wait time The remaining time in seconds is displayed on the value display until the next state is reached automatically or manual input can be made Set...

Page 31: ...ent is marked on the display by the sym bol shown here standard symbol for access disable If an Informa tion menu element is selected pressing the red button has no effect When an Information menu ele...

Page 32: ...rors which are acknowledged without their cause having been remedied can result in repeated faults which could lead to prop erty damage to the pump or system Only acknowledge errors after they have be...

Page 33: ...ward pointing arrow for One level down is shown press the red button to change to the next level down The new menu level is labelled on the display by the menu number e g when changing from 4 4 0 0 to...

Page 34: ...bol To call up current settings proceed as follows Navigatetothedesired Information menuelement 4 1 1 0 inthe example The current value or state of the setting and the associated symbol are displayed...

Page 35: ...f the disable is represented on the symbol display by the symbols shown here Disable active No changes can be made to setpoints or settings The read access to all menu elements remains as it was Disab...

Page 36: ...information see chapter 8 6 1 Adjusting the setpoint on page 83 2 0 0 0 Control mode Setting display of the control mode for further information see chapters6 2 Controlmodes on page 65 and 9 4 Settin...

Page 37: ...fter an inter ruption is counted 4 2 6 0 Pump kick counter Number of pump kicks carried out Only displayed if pump kick is activated 4 3 0 0 States 4 3 1 0 Base load pump The value display statically...

Page 38: ...em Only displayed when BMS is active Gateway Protocol Only displayed when BMS is active 4 3 6 0 AUX State of AUX terminal 4 4 0 0 Device data Displays device data 4 4 1 0 Pump name Example IP E 40 160...

Page 39: ...ult signal Only displayed for double pump master Collective fault signal Only displayed for double pump master 5 1 6 0 SBM Individual readiness signal Is only displayed for double pump master and SBM...

Page 40: ...4 1 0 In2 active inactive ON External setpoint input 2 active OFF External setpoint input 2 inac tive 5 4 2 0 In2 value range Setting of the value range Possible values 0 10 V 2 10 V 0 20 mA 4 20 mA...

Page 41: ...f signals SBM run signal SBM readiness signal SBM mains on signal 5 7 7 0 Factory setting OFF default setting Settings are not changed by confirming Is not displayed when access disable active Is not...

Page 42: ...he pump does not run dry To avoid cavitation noises and damage a minimum inlet pressure must be guaranteed at the suction port of the pump This minimum inlet pressure depends on the operation situatio...

Page 43: ...ling pumps or pump parts may result in life threatening injuries When performing installation work protect the pump components against falling 9 2 Double pump installation Y pipe installation NOTE For...

Page 44: ...perating mode can also be set Manual control mode Manual control mode deactivates all other control modes The speed of the pump is kept to a constant value and set using the rotary knob The speed rang...

Page 45: ...he factory settings the D term is set to zero since this is an appropriate setting for a number of applications These parameters should only be changed in small increments and the effects on the syste...

Page 46: ...uch as module covers or coupling covers that were removed must be reinstalled CAUTION Risk of property damage Danger of damage due to incorrect handling The pump may never be operated without the elec...

Page 47: ...upstream and downstream of the pump 3 Ensure system is voltage free 4 Earth the work area and short circuit 5 Disconnect the power cable If present remove the cable for the differential pressure senso...

Page 48: ...ng the flange screws Fig 6 Item 1 4 NOTE If a differential pressure sensor is installed on the pump fix it in place again when you fasten the flange screws NOTE Observe the measures for commissioning...

Page 49: ...7 5 and pull the electronic module off the motor Before reinstalling the electronic module pull the new O ring betweentheelectronicmoduleandthemotor Fig 6 Item 1 ontothe contacting chamber Press the...

Page 50: ...ump restarts automatically 4 D Like error type A but error type A has a higher priority than error type D 3 E Emergency operation warning with emer gency operation speed and activated SSM 2 F Warning...

Page 51: ...posits in the pump Request customer service E023 Short circuit earth leakage Motor or electronic mod ule defective Request customer service A A E025 Faulty contact Electronic module has no contact to...

Page 52: ...SPI Internal electronics error Request customer service A A E071 EEPROM error Internal electronics error Request customer service A A E072 Power section fre quency converter Internal electronics error...

Page 53: ...he format x y Until the error can be acknowledged pressing the red button again will cause a return to menu mode NOTE A 30 second time out causes the display to revert to the status page or error page...

Page 54: ...until the remaining time is up The time until manual acknowledgement is always 60 seconds for error types A and D Press the red button again The error is acknowledged and the status page is displayed...

Page 55: ...the status page will be displayed NOTE The auto reset time can be set on menu number 5 6 3 0 time input 10 to 300 s Incidence X Y Ifthecurrentincidenceoftheerrorisequaltothemaximumincidence Fig 48 Wa...

Page 56: ...be counted up by one NOTE The error will be acknowledged automatically if the cause of the error is eliminated Wait until the remaining time is up If the current incidence x is the same as the maximum...

Page 57: ...flowchart 1 2 4 5 3 6 7 9b 9a 8 Program step query Contents 1 Error code is displayed Pump goes into emergency operation 2 Error counter is incremented 3 Error matrix AC or HV 4 SSM is activated 5 Er...

Page 58: ...ist of original spare parts see the Wilo spare parts documentation www wilo com The item numbers on the exploded view drawing Fig 6 are intended as orientation and to provide a list of the pump compon...

Page 59: ...time interval 24 h 5 1 4 0 Pump enabled disabled Enabled 5 1 5 0 SSM Collective fault signal 5 1 6 0 SBM Collective run signal 5 1 7 0 External off Collective external off 5 3 2 0 In1 value range 0 10...

Page 60: ...d The pump components are to be sepa rated according to material metal plastic electronics 1 Use public or private disposal organisations when disposing of all or part of the product 2 Formoreinformat...

Page 61: ...nie 2004 108 EG Electromagnetic compatibility directive Directive compatibilit lectromagn tique Richtlinie energieverbrauchsrelevanter Produkte 2009 125 EG Energy related products directive Directive...

Page 62: ...Hungary Budapest T 36 23 889500 India Pune 411019 T 91 20 27442100 Indonesia Jakarta Timur 13950 T 62 21 7247676 Ireland WILO Ireland T 353 61 227566 Italy Borromeo Milano T 39 25538351 Kazakhstan WI...

Page 63: ...Pioneering for You WILO SE Nortkirchenstra e 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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