Wilo Helix VE 22 Series Installation And Operating Instructions Manual Download

Page: 1 / 39

Wilo-Helix VE 22..., 36..., 52...

Pioneering for You

4 151 995-Ed.05 / 2015-09-Wilo

de Einbau- und Betriebsanleitung

en Installation and operating instructions

fr Notice de montage et de mise en service

nl Inbouw- en bedieningsvoorschriften

ru Инструкция по монтажу и эксплуатации

Summary of Contents for Helix VE 22 Series

Page 1: ...22 36 52 Pioneering for You 4 151 995 Ed 05 2015 09 Wilo de Einbau und Betriebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service nl Inbouw en bedieningsvo...

Page 2: ...Fig 1...

Page 3: ...Fig 2...

Page 4: ...Fig 3 Fig 6 Fig 7...

Page 5: ...240 or 220 250 320 105 DN65 145 4 x M16 PN25 PN30 8 x M16 Helix VE52 PN16 PN25 PN30 190 or 220 296 266 or 220 250 365 140 DN80 160 8 x M16 Type mm A B C D E F G H J K Helix VE22 PN16 PN25 130 255 215...

Page 6: ...Fig 8...

Page 7: ...Fig A1 1 1...

Page 8: ...2 4 3 Fig A2 Fig A3 4 3 2 Fig A4 3 4 2...

Page 9: ...warning sticker must be strictly complied with and kept in legible condition 2 2 Personnel qualifications The installation operating and maintenance per sonnel must have the appropriate qualification...

Page 10: ...or consequential events 2 8 Improper use The operating safety of the supplied product is only guaranteed for conventional use in accord ance with Section 4 of the operating instructions The limit valu...

Page 11: ...4 AISI 316L 3 Modular pump housing Cast Iron EN GJL 250 ACS and WRAS approved coating Hydraulics 1 4307 AISI 304 4 Monobloc Pump housing cast iron EN GJL 250 ACS and WRAS approved coating Hydraulics 1...

Page 12: ...maged or lifetime could decrease P Inlet P at 0 flow Pmax pump See pump nameplate to know the maximum operating pressure Pmax Temperature range Liquid temperatures 20 C to 120 C 30 C to 120 C if full...

Page 13: ...Pump casing 13 Base plate Designation Article no 2Round counterflanges stainless steel 1 4404 PN16 DN50 4038587 2Round counterflanges stainless steel 1 4404 PN25 DN50 4038589 2 Round counterflanges s...

Page 14: ...system thoroughly before installing the pump Install the pump in an easily accessible position to facilitate inspection or replacement For heavy pumps install a lifting hook Fig 2 Pos 12 above the pum...

Page 15: ...t designation provided with the pump Verify motor power and dimensions in Wilo catalogue NOTE Motor ower can be adjusted in accordance with the fluid s characteristics Contact the Wilo customer servic...

Page 16: ...1 2 3 4 The metal threaded cable connections of the converter are prepared for the connection of braided shielding Power kW 11 15 18 5 22 Cable shielded 1xM32 40 1xM20 1xM16 2xM12 M12 M16 M16 M20 M25...

Page 17: ...nt of the frequency converter are specified on the pump identification label Ensure that the frequency converter complies with the mains supply The electric protection of the motor is integrated into...

Page 18: ...Ext off Control input ON OFF Overriding Off for external potential free switch The pump can be switched on off using the external potential free contact In systems with a high cycling frequency 20 on...

Page 19: ...mote control allows the pump to be switched On and Off free contact this function has priority over other functions The remote control can be removed by bridging the termi nals 3 and 4 Example Float s...

Page 20: ...w rate etc 2 wires 20 mA 10 V 24 V 3 wires 20 mA 10 V 0 V 24 V and setpoint setting by external set value IN Remote control External set value IN External set value Remote control Auxiliary control Au...

Page 21: ...rthed Control curves IN1 Input signal in modes Constant pressure Variable pressure and P I D control 100 Sensor signal 4 20 mA 0 2 4 20 Input current mA Value in of the sensor measurement range In cas...

Page 22: ...l IN2 Input of external frequency control in mode Speed control 100 30 30 External signal 0 20 mA 0 2 4 6 10 20 Input current mA Frequency of converter Converter stopping range Safety range 100 Extern...

Page 23: ...and verify that the flow direction complies with the specification on the pump rat ing plate If this is not the case interchange two phases in the terminal box CAUTION An incorrect flow direction will...

Page 24: ...to the right or to the left A short impulse on the rotary knob confirms this new setting Switches This converter has a block with two switches with two positions Fig A1 Pos 1 Switch 1 switches betwee...

Page 25: ...ion faults which may lead to material damage of the pump or installation Settings in SERVICE mode should only be made during commissioning and by qualified personnel only Symbol Description When the a...

Page 26: ...English WILO SE 01 2016 Navigation in basic menus in normal operation Switch 1 OFF in OPERATION position Setpoint Control type Information Service Fault acknowledgement Pump Appears when a fault is t...

Page 27: ...a Actual conditions Device data Operating hours Consumption Power on counter SSM relay Pump name User controller software version Motor controller software version SBM relay Ext off Actual values Pres...

Page 28: ...the quick setting of the 3 operating modes Fig A8 Speed control Constant pressure Variable pressure P I D control After setting set switch 1 to the OFF position Fig A1 Pos 1 Expert Mode Press the rota...

Page 29: ...ction of pressure sensor Sensor input IN1 Selection of signal type Sensor input IN1 Selection of signal type External setpoint input IN2 disabled Selection OFF External setpoint input IN2 disabled Sel...

Page 30: ...Speed control is enabled Not shown when IN2 is disabled Not shown when PID Control is enabled Only displayed when PID Control is enabled Only displayed when Constant Pressure or Variable Pressure is e...

Page 31: ...me of at least 8 litres For starting up we recommend a pressure set value of 60 of the maximum pressure P I D control mode Control by a sensor temperature flow rate etc by P I D control and setpoint i...

Page 32: ...uction pipe Valve opening is insufficient Open the valve properly Pump output is erratic Air inside the pump Vent the pump check that the sucti on pipe is airtight If required start the pump for 20 30...

Page 33: ...fect occurs or if the main power supply is disconnected pump stops Pump availability is signalled to the control box State 2 Run transfer relay The relay is activated when the pump is running State 3...

Page 34: ...by filling it see section 9 3 Check the tightness of the foot valve 300 s E020 5 s Immediately 300 s 6 Motor overheats Clean the cooling ribs of the motor 300 s Ambient temperature exceeds 50 C The mo...

Page 35: ...ult occurrence e g 1 6 The time remaining until the fault is reset auto matically in seconds Wait for the auto reset time to elapse A timer runs inside the system The remaining time in seconds until t...

Page 36: ...requires the product to be drained and cleaned Lubricants must be collected The pump com ponents are to be separated according to mate rial metal plastic electronics 1 Use public or private disposal o...

Page 37: ......

Page 38: ...2785961 info wilo kz Korea WILO Pumps Ltd 618 220 Gangseo Busan T 82 51 950 8000 wilo wilo co kr Latvia WILO Baltic SIA 1019 Riga T 371 6714 5229 info wilo lv Lebanon WILO LEBANON SARL Jdeideh 1202 2...

Page 39: ...156 Pioneering for You WILO SE Nortkirchenstra e 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

Search results

Summary of Contents for Helix VE 22 Series

Reviews:

Related manuals for Helix VE 22 Series

Brands by name

Popular brands

Wilo Helix VE 22 Series, Installation And Operating Instructions Manual

Search results

Summary of Contents for Helix VE 22 Series

Reviews:

Related manuals for Helix VE 22 Series

Brands by name

Popular brands