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5

TROUBLESHOOTING GUIDE

The following information is intended as an aid in determining if problem exists. Cylinders should be repaired only by authorized 

William Service Center. For repair service, contact service center in your area.

Symptom

Possible Causes

Corrective Action

Erratic action

 • Air in system or pump cavitation.

 • External leakage in cylinder.

 • Cylinder sticking or binding.

 • Vent the system (refer to figure 2).

 • Contact service center.

 • Contact service center.

Cylinder will not extend, or 

respond to pressurized fluid

 • Overload condition.

 • Loose couplers.

 • Faulty couplers.

 • Improper valve position.

 • Oil level in pump is low.

 • Pump not operating.

 • Air-locked pump.

 • Remedy overload condition.

 • Tighten couplers.

 • Replace both female and male 

couplers.  

 • Close release valve or change valve 

position.

 • Fill and bleed the system.

 • Check pump’s operating instructions.

 • Prime pump per pump operating 

instructions.

Cylinder extend only partially

 • Oil level in pump is low.

 • Overload condition.

 • Cylinder is sticking or binding.

 • Fill and bleed the system.

 • Remedy overload condition.

 • Contact service center.

Cylinder move slower than normal

 • Loose connection or coupler.

 • Restricted hydraulic line or fitting.

 • Pump not working correctly.

 • Cylinder seals leaking.

 • Tighten connection or coupler.

 • Clean and replace if damaged. 

 • Check pump’s operating instructions.

 • Contact service center.

Cylinder responds to pressurized 

fluid, but system does not maintain 

pressure

 • Overload condition.

 • Pump or valve malfunctioning.

 • Cylinder seals leaking.

 • Remedy overload condition.

 • Check pump’s operating instructions.

 • Contact

 

service center.

Oil leaking from cylinder 

 • Worn or damaged seals.

 • Contact service center.

Cylinder will not retract or retracts 

slower than normal

 • Improper valve position. 

 • Malfunctioning coupler, damaged 

application.

 • Pump reservoir overfilled.

 • Cylinder damage internally.

 • Open release valve or change valve 

position.

 •

 Secure load by other means

Depressurize

 pump and hoses, 

remove application and replace 

coupler.

 •

 Secure load by other means

Depressurize

 pump and hoses, 

remove application, then drain fluid to 

proper level.

 • Contact service center.

Poor performance

 • Oil level in pump is low.

 • Air trapped in system.

 • Ensure proper oil level.

 • Vent the system (refer to figure 2).

Summary of Contents for 6CF05T03

Page 1: ...e safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Leer comprender y seguir las instr...

Page 2: ...ds The user ultimately must make the decision regarding suitability of the product for any given task and therefore accept responsibility for that decision Immediately after lifting loads must be supp...

Page 3: ...attempt to grasp a leaking pressurized hose Ensure to release the system pressure before disconnecting hydraulic hose or connections Hydraulic fluid can ignite and burn Keep hydraulic equipment away...

Page 4: ...e connections must be free of dirt and grime Any equipment attached to the cylinder must be kept clean Figure 2 Illustration to bleed air from system Storage Cylinders should be stored with ram plunge...

Page 5: ...ed the system Remedy overload condition Contact service center Cylinder move slower than normal Loose connection or coupler Restricted hydraulic line or fitting Pump not working correctly Cylinder sea...

Page 6: ...1 N A Base 1 2 N A Plunger 1 3 H24 3 2828 100 Return Spring Assy 1 4 644 1 0060 200 Bolt 1 5 Dust Seal 1 6 H24 5 1804 206 Upper Bearing 1 7 Back Up Ring 1 8 O Ring 1 9 H24 5 0730 208 Bearing 1 10 Bol...

Page 7: ...1804 103 H24 6 1804 109 Upper Bearing 1 8 N A N A Base 1 9 532 3 0060 100 532 3 0060 100 Special Washer 1 10 649 1 0060 040 649 1 0060 040 Bolt 1 11 H02 4 6003 108 H02 4 6003 108 Dust Cap Assembly 1 1...

Page 8: ...sequence To ensure safe and reliable performance replace worn or damaged parts with Williams authorized repair parts only J H Williams Tool Group 6969 Jamesson Road Midland GA 31820 1 866 460 7995 RE...

Page 9: ...In the unlikely event that a Williams product fails due to material defect in workmanship you may contact J H Williams Tool Group for disposition In such cases the customer s sole and exclusive remed...

Page 10: ...10 Notes J H Williams Tool Group 6969 Jamesson Road Midland GA 31820...

Page 11: ...11 Notes J H Williams Tool Group 6969 Jamesson Road Midland GA 31820...

Page 12: ...12 Notes J H Williams Tool Group 6969 Jamesson Road Midland GA 31820...

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