Williams 4505621A Owner'S Manual Download Page 10

 

Installing Your Furnace

 

 

10 

 

Installation 

1.  Lay  an  outline  of  the  furnace  in  the  selected  location,  and 

draw  diagonally  from  each  corner  of  the  outline  as  shown  in 
Figure 6. 

2.  Drive  a  nail  through  the  flooring  at  the  intersection  of  the 

diagonal lines.  

3.  Use  the  nail  location  as  a  reference,  and  examine  the  area 

beneath the  floor  to assure  there  are no obstructions that  will 
prevent  the  installation  of  the  furnace  and  that  adequate 
clearance  between  the  furnace  and  the  ground  can  be 
obtained. If the selected location of the furnace is appropriate, 
proceed to step 4. 

4.  Bore two 1" diameter holes in opposite corners of the furnace 

outline.  Be  sure  the  holes  do  not  extend  beyond  the  furnace 
outline. 

5.  Insert  a  compass  or  sabre  saw  into  one  of  the  1"  diameter 

holes  and  cut  along  the  furnace  outline.  Cut  as  straight  and 
accurately as possible to avoid any possibility the hole will not 
fit the furnace or will extend beyond the outer perimeter of the 
furnace grille after it is installed. 

6.  If it is necessary to cut floor joists to install the furnace, install 

headers across the cut ends of the floor joists, and double the 
floor joists along each side of the furnace cut-out as shown in 
Page 11, Figure 7. If you must cut a girder or beam, construct 
an  adequate  foundation  and pillar  to  support  each  end  of  the 
cut member. 

7.  If necessary, dig a pit and install a pan in the ground beneath 

the furnace to provide the required clearances.  

8.  Remove the grille from the furnace.  

9.  Lower  the  furnace  into  the  floor  opening  until  the  flanges  on 

the furnace cabinet rest on the floor.  

10. Fasten the 'furnace in place by driving nails through the sides 

of the furnace cabinet and into the floor joists.  

11. Refer  to  Page  12,  Figure  10  for  the  installation  of  draft  hood 

collars and the draft hood.  

12. Install the (2) draft hood collars and gaskets by positioning the 

collars  into  the  (2)  rectangular  openings  on  the  furnace, 
making sure gaskets are facing toward the furnace.  

13. Slip  the  (2)  draft  hood  collars  over  the  combustion  chamber 

outlets  and  engage  the  collars  into  the  furnace  until  the 
gaskets  press  tight  against  the  furnace.  Secure  the  collars  to 
the furnace with (12) screws previously removed.  

14. Check to be sure that the draft hood collars fit snugly over the 

combustion chamber outlets.  

15. Install  the  draft  hood  by  positioning  the  draft  hood  with  the 

open side down. Slip it over the draft hood collars making sure 
the  draft  hood  collars  engage  into  the  draft  hood.  Secure  the 
draft hood to the furnace with (4) screws previously removed.  

16. Install  the  pipe  necessary  to  connect  the  furnace  to  the  gas 

vent  or  chimney.  Be  sure  to  comply  with  all  the  requirements 
for  proper  venting  as  stated  in  the  "Venting  and  Chimney 
Requirements" section of this manual.  

17. Connect the furnace to the gas supply line as specified by the 

"Gas Supply and Piping Requirements" section of this manual 
(see Page 9, Figure 5). 

18. Install the thermostat and connect the thermostat lead wires to 

the limit switch and control as shown in Page 11, Figure 8. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 6 

Marking for Furnace Installation 

Summary of Contents for 4505621A

Page 1: ...ion adjustment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or for additional information consult a qualified installer service agency or t...

Page 2: ...do not involve defective workmanship or materials DUTIES OF THE CONSUMER 1 The heating equipment must be installed by a qualified installer and operated in accordance with the installation and homeown...

Page 3: ...tallation 10 12 Operating Your Furnace 13 15 Start Up Procedure 13 Operating Instructions 14 15 How to Care for Your Furnace 16 Gas Conversion Kits 16 Repair Parts Parts Lists 17 18 Troubleshooting Ch...

Page 4: ...directly to the outdoors so that harmful gases will not collect inside the building Follow the venting instructions for your type of installation exactly Use only the type and size of vent pipe and fi...

Page 5: ...the standards set by the American National Standards Institute and the design has been certified by CSA as conforming to these standards Care has been taken to assure that your furnace will operate sa...

Page 6: ...openings supplying this furnace are kept clear at all times Continued safe and satisfactory performance of this furnace requires but is not limited to periodic examination of the vent system pilot fl...

Page 7: ...gh away from the furnace to prevent it from being heated directly by the furnace Select a location in the area most frequently used or best situated to control the temperature of the entire house Avoi...

Page 8: ...t is practical but if it is necessary to use one vent for two furnaces be sure the vent or chimney has an interior liner at least 6 inches in diameter 7 If two furnaces are connected to a chimney or v...

Page 9: ...atural gas and 10 0 inches for L P Gas If the furnace is equipped for L P Gas the gas tank must be provided with a regulator which will reduce the line pressure to the furnace to between 11 and 13 inc...

Page 10: ...nces 8 Remove the grille from the furnace 9 Lower the furnace into the floor opening until the flanges on the furnace cabinet rest on the floor 10 Fasten the furnace in place by driving nails through...

Page 11: ...ure 12 If the flame is not pulled into the draft hood the chimney is not providing sufficient draft This can allow hazardous gases to escape the vent system Find and correct the causes of this malfunc...

Page 12: ...Installing Your Furnace 12 FIGURE 9 Flame Adjustment FIGURE 10 Installation of Draft Hood FIGURE 11 Flame Pattern FIGURE 12 Performance Check...

Page 13: ...0 to 12 inches of water should be used for this measurement The manifold pressure must be measured with the burner and pilot operating Any major changes in flow must be made by changing the size of th...

Page 14: ...4 Wait five 5 minutes to clear out any gas then smell for gas including near the floor IF YOU SMELL GAS STOP Follow B In the safety information above If you don t smell gas go to the next step 5 Find...

Page 15: ...mit control if the furnace is in an area occupied by children or elderly persons who could fall on the furnace and be burned Burner Flame Characteristics Start the furnace and let it operate for at le...

Page 16: ...of the cabinet about one inch and then lift it out of the cabinet WARNING DANGER OF BODILY INJURY OR DEATH DO NOT OPERATE THE FURNACE WITH A BROKEN OR MISSING PILOT OBSERVATION DOOR If the control and...

Page 17: ...Replacement Parts Accessories 17 WILLIAMS GAS FIRED FLOOR FURNACE REPLACEMENT PARTS FOR 450 600 MODEL SERIES FLOOR FURNACE FOR PARTS LISTING SEE PAGE 18 USE ONLY MANUFACTURERS AUTHORIZED PARTS...

Page 18: ...NITOR P285500 P285500 P285500 P285500 9 SWITCH LIMIT P323031 P323031 P323031 P323031 10 KEY CONTROL P322445 P322445 P322445 P322445 11 ROD CONTROL 4A0037 4A0037 4A0037 4A0037 12 ROD LIGHTER P322431 P3...

Page 19: ...ow pressure Adjust pressure regulator 6 Failure to ignite A Main gas off Open manual valve B Defect in gas valve Replace C Defective thermostat Replace 7 Burner won t turn off A Poor thermostat locati...

Page 20: ...ctly a fire or explosion may result causing property damage personal injury or loss of life Williams Furnace Company 250 West Laurel Street Colton CA 92324 909 825 0993 FAX 909 824 8009 www wfc fc com...

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