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Installing Your Motorized Rear Outlet Accessory  

 

Motorized Rear Outlet Register 6919 and 6920 

WARNING:

    Danger  of  property  damage,  bodily  injury  or 

death.  Turn off all electrical power supply at disconnect switch, 
fuse  box  or  service  panel  before  removing  or  working  on  fan.  
For  your  protection  against  shock  hazard,  this  appliance  is 
equipped  with  a  three-prong  (grounding)  plug  and  should  be 
plugged  directly  into  a  properly  grounded  three-prong 
receptacle.  Do not cut or remove the prong.  All electrical work 
must  conform  to  your  local  codes  and  ordinances  or  in  their 
absence,  with  National  Electrical  Code  ANSI/NFPA  70.    In 
Canada,  use  the  Canadian  Electrical  Code  C22.1.  If  you  are 
not familiar with the wiring codes in general, have a competent 
electrician do this job. 

 

 MOTORIZED REAR OUTLET REGISTER 6919 AND 6920 

This Rear Outlet Register directs some of the heated air into the 
room  opposite  the  one  in  which  the  furnace  is  installed.    Read 
these  instructions  carefully  and  familiarize  yourself  with  the 
installation  before  you  begin.    Use  gloves  to  protect  your  hands 
from sharp metal edges. 

 

BLOWER SETTINGS 

You must select "ON" for continuous blower operation or "AUTO" 
for  automatic  setting.    If  the  blower  is  set  on  "AUTO"  when  the 
furnace  heats  up,  the  heat  sensor  switch  is  activated  and  the 
blower will operate until the furnace cools down, then the blower 
will turn off.  The blower will not operate if fan switch is set in the 
"OFF" (center) position. 

 

LOCATION WARNING 

This  register  must  be  centered  between  studs  and  aligned  with 
the  furnace  for  proper  engagement.  Make  sure  the  furnace  is 
centered  between  the  same  studs  before  you  cut  any  wall 
openings for the register. 

 

1. 

Measure  and  mark  wall  for  opening  as shown  in  Figure A. 
Check  the  wall  for  any  electrical  wiring  present  before 
cutting the opening.  Reroute existing electrical if necessary. 

2. 

If recessed-mounted installation, place the plaster ground in 
the opening and attach to the 2x4 studs. 

3. 

An  embossed  knockout  plate  is  located  on  the  rear  of  the 
outer shield and another is located directly behind it on the 
inner  shield.    (Figure  B).    Remove  the  knockout  plates  on 
the  furnace  by  punching  in  the  lower  corners  of  the  plate 
with  a  screwdriver  blade.    Then,  holding  the  screwdriver 
blade  sideways  against  the  side  and  bottom  connecting 
tabs,  strike  the  head  of  the  screwdriver  lightly  with  a 
hammer  to  break  the  tabs.    Swing  the  plate  outward  and 
bend it back and forth to break the top tabs. Both knockout 
plates  must  be  removed  in  order  to  attach  the  register 
assembly  properly.    If  the  inner  shield  knockout  is  not 
embossed  deep  enough  to  be  removed  easily,  mark  an 
outline using the existing opening as a guide.  Use tin snips 
to cut the area away.  A pilot hole may be needed to begin 
the  first  cut.    Take  care  not  to  damage  the  combustion 
chamber  directly  behind  the  inner  shield  when  making  a 
pilot hole. 

4. 

Attach speed nuts to the outer shield (Figure B).  After the 
furnace  is  in  position,  insert  the  outlet  register  into  the 
opening as  shown  in  Figures C,  D  and  E.   Install machine 
screws through the register housing and into the speed nut 
clips  on  the  furnace  outer  shield.    Do  not  over  tighten  the 
screws. 

5. 

After  the  register  has  been  either  wired,    (Figure  F),  or 
plugged  in,  set  the  fan  switch  to  the  desired  blower 
operation. 

CAUTION:

  Do  not  install  this  kit  where  the  outlet  grille 

may  be  blocked  or  covered  by  a  door,  curtains  or  any 
other obstructions. 

 

FIGURE B – Removing Knockout plates 

FIGURE A- Recessed & Surface Installation 

Summary of Contents for 2509621

Page 1: ...on consult a qualified installer service agency or the gas supplier 50 000 Btu hr Model 25 000 and 35 000 Btu hr Model Do not store or use gasoline or other flammable vapors and liquids in the vicinit...

Page 2: ...do not involve defective workmanship or materials DUTIES OF THE CONSUMER 1 The heating equipment must be installed by a qualified installer and operated in accordance with the installation and homeown...

Page 3: ...Installation 19 Start Up Procedure 20 21 Stay Safe 22 23 Operating Your Furnace 22 23 How to Care for Your Furnace 24 25 Installing Your Blower Accessory 25 26 Blower Accessory Replacement Parts 27 28...

Page 4: ...servicing this appliance must be replaced prior to operating the appliance to avoid property damage bodily injury or death 8 Vent the furnace directly to the outdoors so that harmful gases will not co...

Page 5: ...e Vertical venting materials See page 14 Figure 8 Pipe Joint Compound resistant to L P Gases Electrical wiring supplies as needed Minimum wire size is 14 gauge copper Basic Tools Needed Hand drill or...

Page 6: ...l the furnace where it could be isolated by closing doors to the heated space Do not locate the furnace where a door could swing over the front panel or where circulation could be retarded by furnitur...

Page 7: ...the house until fresh air may be sucked back into the house down a furnace flue or fireplace chimney Carbon monoxide can be the result Carbon monoxide CO is a colorless odorless gas produced when fuel...

Page 8: ...ans water heaters gas and electric 3 Turn on all vented gas appliances i e heating equipment includes any room heaters water heaters 4 Wait ten 10 minutes for drafts to settle 5 Check for draft hood s...

Page 9: ...NING Danger of property damage bodily injury or death The adjoining unconfined space must have adequate air infiltration B Air From Outdoors If confined space does not adjoin an unconfined space then...

Page 10: ...high measured from the top of the floor plate Figure 5 All corners must be square INSTALLATION OF REAR OUTLET REGISTER The optional rear outlet register may be installed when the furnace is recessed i...

Page 11: ...Hold down plate is not included HEADER PLATE VENT SUPPORT Measure upward 62 inches from the top of the floor plate Place a mark on each stud at this distance Figure 5 Place the header plate between t...

Page 12: ...with the furnace to the side rails using four 4 8 screws Flanges of the header plate go against the wall Figure A 3 Install extension side rails as shown in Figure A by telescoping them inside the low...

Page 13: ...Installing Your Furnace Surface Mount Installation continued FIGURE B FIGURE C FIGURE D Vent Installed Front panel installed...

Page 14: ...urnace rests INSTALL FURNACE VENT Attach a 4 foot length of oval double wall vent pipe through the plate spacers to the hold down plate Push the vent pipe into the hold down plate until it is complete...

Page 15: ...TIONAL If a Rear Outlet Register Accessory is used the following procedure must be completed before placing furnace body into wall recess Figure 11 Attach speed nuts to outer shield and remove knockou...

Page 16: ...ver the gas inlet tapping Do not remove the seal until ready to connect the piping GAS SUPPLY For L P gas the minimum inlet gas supply pressure for the purpose of input adjustment is 11 inches water c...

Page 17: ...only Leave the two end threads bare Figure 15 L P gas installations require a dope compound resistant to the action of liquefied petroleum gases Excess dope going into the valve may cause it malfuncti...

Page 18: ...igher pressures may damage the gas valve and cause over firing which may result in component s failure L P gas is heavier than air and may settle in any low area including open depressions and it will...

Page 19: ...tions packed in the thermostat carton if you have any doubt about the above procedures WALL MOUNTED THERMOSTAT INSTALLATION 1 To remove the thermostat cover squeeze both sides and lift 2 Connect the t...

Page 20: ...GAS PRESSURE A tapped opening is provided in the gas valve to facilitate measuring manifold gas pressure A water column manometer having a scale range from 0 to 12 inches of water column should be use...

Page 21: ...rticles burn in the flame This is normal No burner adjustment is provided or is necessary Figure 20 NORMAL APPEARANCE Natural Gas 1 Inner cone blue in color 3 8 to 5 8 inches above ports 2 Secondary i...

Page 22: ...Read the safety information above 2 Set the thermostat to lowest setting 3 If applicable turn off all electric power to the appliance 4 Open control access panel 5 Push in gas control knob slightly a...

Page 23: ...lit call your local gas utility or a qualified service person If furnace is equipped with a manual spark igniter follow these steps 1 Review the pilot lighting instructions 2 When instructed to Light...

Page 24: ...nd exposed air passages BURNER CLEANING If cleaning is required contact a qualified service technician to clean and service burner To remove burner s 1 Open burner compartment door 2 Shut off gas supp...

Page 25: ...unction box cover Remove the cover to gain access to the knockout located in the junction box 6 Locate the knockout and remove it using a hammer and screwdriver Use caution when handling sharp metal e...

Page 26: ...nstalling Your Blower Accessory 26 Blower Accessory 2901 and 2907 continued FIGURE D Wiring for Model 2907 FIGURE C Wiring for Model 2901 FIGURE A Install Electrical Outlet FIGURE B Install Blower Bod...

Page 27: ...Blower Accessory Replacement Parts Accessories 27...

Page 28: ...P321078 11 Strain Relief Bushing P012900 12 Fan Switch P323095 13 Screw 6 32 x 3 8 P029200 14 Motor P320905 15 Fan Blade P320907 16 Orifice Plate 9D12 1 17 Junction Box Cover 9B161 BLOWER ACCESSORY PA...

Page 29: ...all openings for the register 1 Measure and mark wall for opening as shown in Figure A Check the wall for any electrical wiring present before cutting the opening Reroute existing electrical if necess...

Page 30: ...orized Rear Outlet Accessory 30 Motorized Rear Outlet Register 6919 and 6920 continued FIGURE C Surfaced Mounted Installation FIGURE D Recessed Mounted Installation FIGURE F Wiring FIGURE E Surface Mo...

Page 31: ...Motorized Rear Outlet Replacement Parts Motorized Rear Outlet Models 6919 and 6920 and 6920...

Page 32: ...ief Bushing P500185 P500185 3 J Box Cover 9A427 9A427 4 Strain Relief Bushing P603108 P603108 5 Heat Sensor Switch P323079 P323079 6 Fan Switch P323080 P323080 7 Motor and Blower P323076 P323076 8 Mot...

Page 33: ...Furnace Replacement Parts Control Assembly 250 350 and 500 Series...

Page 34: ...Furnace Replacement Parts 34 Furnace Replacement Parts continued Cabinet and Body Parts 250 and 350 Series...

Page 35: ...Furnace Replacement Parts Furnace Replacement Parts continued Cabinet and Body Parts 500 Series...

Page 36: ...322276 P322276 P322155 P322155 10 Pilot Mounting Plate 9A409 9A409 REF NO DESCRIPTION 2509621 2539621 2559621 2509622 2539622 2559622 3509621 3539621 3559621 3509622 3539622 3559622 1 Face Panel 4915...

Page 37: ...or 2 Required 9B199 9B199 7 Header 5901 5901 8 Vent Limit Switch P321826 P321826 9 Draft Hood 2 Required 9C170 9C170 10 Non Vision Shield 9C157 9C157 11 Inner Shield Top 2 Required 9C158 9C158 12 Burn...

Page 38: ...nob to the ON b Set thermostat to a position calling for heat c Check clean or replace d Check connections at valve terminals If valve operates check thermostat wires e See 1a and 1c above f Replace g...

Page 39: ...venting d Use listed B W type vent pipe DO NOT use transite or any other type of ceramic pipe for venting DO NOT use single wall vent pipe When venting into a masonry chimney the chimney must be prope...

Page 40: ...exactly a fire or explosion may result causing property damage personal injury or loss of life Williams Furnace Company 250 West Laurel Street Colton CA 92324 909 825 0993 FAX 909 824 8009 www wfc fc...

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