A WILKINSON STAR PRODUCT 02-18 ISSUE 1
5 UNPACKING
Check the packaging for any signs of damage.
Carefully remove the machine and retain the
packaging until the installation is complete.
Location
The machine should be located in a suitable
position and environment. Care should be taken to
avoid moisture, dust, steam, oil or corrosive gases.
Place on a secure level surface and ensure that
there is adequate clearance around the machine to
ensure natural airflow.
6 CONNECTIONS
Input connection
Before connecting the machine you should ensure
that the correct supply is available. Details of the
machine requirements can be found on the data
plate of the machine or in the technical parameters
shown in the manual.
The equipment should be connected by a suitably
qualified competent person. Always ensure the
equipment has a proper grounding. Never connect
the machine to the mains supply with the panels
removed.
Output connections
Electrode polarity
In general when using manual arc welding
electrodes the electrode holder is connected the
positive terminal and the work return to the
negative terminal. Always consult the electrode
manufacturer’s data sheet if you have any doubts.
When using the machine for TIG welding the TIG
torch should be connected to the negative terminal
and the work return to the positive terminal.
MMA welding
Insert the cable plug with electrode holder into the
“+” socket on the front panel of the welding
machine and tighten it clockwise. Insert the cable
plug of the work return lead into the “-”ve socket
on the front panel of the welding machine and
tighten it clockwise.
Select the MMA mode with the selector switch.
Switch on the machine and adjust the MMA current
control to the required current. Fix the electrode
into the electrode holder and commence welding.
NOTE: VRD will reduce the no load voltage under
24V DC when in MMA mode.
OPERATION
Before starting any welding activity ensure that
you have suitable eye protection and protective
clothing. Also take the necessary steps to protect
any persons within the area.
MMA welding current guide
MIG / MAG Welding
Insert the welding torch into the torch connector
on the machine front and tighten it.
Connect the cylinder equipped with the gas
regulator to the gas inlet on the rear of the
machine. Insert the cable plug with work clamp into
the “-” output terminal on the front panel of the
welding power source and tighten clockwise.
Install the wire spool on the spindle adapter inside
the machine. Ensure that the groove size in the
feeding position on the drive roll matches the
contact tip size of the welding torch and the wire
size being used.
Release the pressure arm of the wire feeder to
thread the wire through the guide tube and into the
Electrode Diameter
(mm)
Recommended Welding Current
(A)
1.6
44~84
2.0
60~100
2.5
80~120
3.2
108~148
4.0
140~180