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Wilesco Steam Roller D375, Assembly Instructions Manual

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Wilesco Steam Roller D375 Assembly Instructions Manual Download Page 10

Illustration 23

  

Tighten the machine plate with the two nuts M3 and 
the slot bolt (68). Boiler, cylinder, machine plate 
and steam pipes are now fixed in position. The oiler 
body (66) requires one seal (71) and is screwed 
into the top of cylinder. Then the oiler cap (67) is 
screwed in with a further seal (71). 

 

 

 

  

  

  

 

Text & illustrations: Wilesco Wilhelm Schröder GmbH & Co., Germany

  

 

 

 

Summary of Contents for Steam Roller D375

Page 1: ...uiet concentration and manual dexterity 3 These instructions are applicable to both the steam engine as well as the traction engine Please refer to the relevant text picture 4 The assembly should be carried out on a clean even table so that no parts are lost 5 All parts have been checked several times and fit into each other If something does not fit do not use force but study the assembly instruc...

Page 2: ... axle 8 The pressing nearer the roller edge faxes outwards Push on both sides of the front axle 8 washers 7 then a red spacer 10 Assembly of front axle with rollers in the wheel bracket 6 The play between wheel bracket and the front rollers is adjusted by means of washers 7 so that the front rollers move easily Illustration 3 Fit the scraper harness 9 with 2 slot bolts 11 m2x4mm and nuts 12 each s...

Page 3: ...One front wheel 18 is fitted to the axle wheel assembly and is then placed onto the table in such a manner that the front axle is in the vertical position and the wheel is on the table The other wheel 18 is then fitted The locking cap 19 is pushed onto the free end of the front axle Invert the front assembly part and fit the second cap This front part is put to one side and fitted to the boiler in...

Page 4: ...r 26 is fitted to THAT end of the cover which has the hole on top for the steam whistle Then the steering shaft bracket 22 is fitted to the right hand side of the cover and driver s cabin with 2 slot bolts 4 M3x4mm and nuts 5 using the second and fourth hole from the bottom The steering shaft bracket has to be mounted between the rear wall of the burner chamber and the control cabin see illustrati...

Page 5: ... to the screw from the inside of the burner chamber 20 Tighten carefully with the combination spanner The gear wheel must move freely Illustration 10 Fit the worm bracket 35 with the opening facing downwards because of air circulation to the chamber front wall 32 with sides facing outwards tighten well Place front wall of chamber into position with 2 slot bolts 4 and nuts 5 and using the second an...

Page 6: ...ft hand side of the shaft Fit a washer 7 ex centre plate 41 and slide rod 44 with bend towards the chamber and a further washer 46 to the right hand side of the shaft Then screw the crank disc 40 onto the right hand side of the shaft using the middle threaded hole The piston rod 48 is attached to the crank disc by means of the collar screw 42 with spacer 43 fitted between piston rod 48 and crank d...

Page 7: ...disk 40 Illustration 15 Fit pulley 38 and tighten by means of the grub screw 39 Text illustrations Wilesco Wilhelm Schröder GmbH Co Germany ...

Page 8: ...ration 17 Push the slide valve 57 into the cylinder 55 Push on black cylinder casing 55 nose downwards Place the slot bolts 4 through the casing cap 54 fit seal 56 to inside of cap Screw on cap Illustration 18 Screw on cylinder with 2 screws 4 onto the machine plate Do not tighten as the steam pipe must be inserted Connect piston rod and piston with the collar crew 59 and nut 12 Then connect the s...

Page 9: ...y valve are already assembled The boiler has been pressure tested in the factory to 4 5 bars Illustration 21 Then the boiler is pushed into the burner chamber with the sight glass towards the control cabin with the valves pointing downwards When the boiler has been inserted into the chamber it should be turned so that the valves point upwards The boiler is now fastened by the slot bolt 68 The stea...

Page 10: ...bolt 68 Boiler cylinder machine plate and steam pipes are now fixed in position The oiler body 66 requires one seal 71 and is screwed into the top of cylinder Then the oiler cap 67 is screwed in with a further seal 71 Text illustrations Wilesco Wilhelm Schröder GmbH Co Germany ...

Page 11: ... hammer handle etc The burner 76 can now be pushed in Illustration 26 ONLY FOR STEAM ROLLERS The saddle from Stage 1 is now pushed onto the boiler and secured with the chimney shoulder screw 79 The gangway 80 is pushed into the gangway bracket and is secured on the right hand side by means of a slot bolt 4 and nut 5 Illustration 26a ONLY FOR TRACTION ENGINES Cap 78 is pushed onto the boiler and se...

Page 12: ...is pushed onto the top of steering column Fit a nut 5 and a washer 34 The steering wheel 83 is pushed over the column and secured by means of a washer 34 and a hexagonal nut 5 Tighten firmly Illustration 29 Now the steering worm is fitted The chain is wound on both sides around the worm one side to the left the other side to the right The worm 82 is placed into the bracket and secured on the right...

Page 13: ...nt wheel bracket from Stage 1 is placed from underneath through the hole in the cap similar to illustration 30 The two small holes in the wheel bracket must point rearwards The safety cap 19 is placed onto the taper and pushed home The photo illustration 31a shows the underneath of the traction engine Place the springs of the steering chain from underneath into the small holes of the wheel bracket...

Page 14: ... left hand side On the left hand side the rear axle must not protrude more than approx 3mm A spacer 94 is pushed into the cog wheel 93 and both are pushed onto the rear axle Now the axle is pushed through so that it protrudes an equal distance on both sides The clutch lever must be located between the cog wheel and the drive prongs Illustration 34 A rear wheel 91 is pushed on during which the pron...

Page 15: ...tion 35a ONLY FOR TRACTON ENGINES 104 1 x roof 105 1 x chimney 100 2 x roof supports long 101 2 x roof supports short 47 12 x hexagonal nuts M4 102 4 x cap screws 103 1 x base plate Illustration 36 The short roof supports 101 are loosely fitted to the machine plate on the left and right hand sides The shorter straight piece is as the bottom Illustration 37 Fit the base plate 103 Screw nut 47 onto ...

Page 16: ...on engine only Fit cap crew 102 and tighten Not too tight otherwise the thread is damaged Straighten out roof and tighten all nuts Insert chimney 98 105 with fold pointing backwards Stick the sticker OLD SMOKY 99 to the saddle cam of the steam roller CONGRATULATIONS YOU HAVE FINISHED Text illustrations Wilesco Wilhelm Schröder GmbH Co Germany ...

Page 17: ... which your steam engine operates mean that the burner tray the boiler housing the spring loaded safety valve the steam pipes etc become very hot Do not touch in order to avoid the risk of burns 6 Safety precautions Do not touch and in particular do not let the children touch any of the moving parts while the steam engine is in operation 6a In the case of an emergency or if the engine has to be mo...

Page 18: ...oved by tilting it slightly to the left or right Widen the guide slightly using a standard pair of flat pliers Note ESBIT tablets require plenty of oxygen to burn properly This means if used indoors the room should be well ventilated To prevent unpleasant smells the fuel tablets should be allowed to burn out they should not be blown out If there is insufficient water in the boiler place the burner...

Page 19: ...ol is available for fitting to the steering wheel of the Steam Roller and Traction engine the part no is Z361 and can be ordered via your WILESCO retailer Text illustrations Wilesco Wilhelm Schröder GmbH Co Germany ...

Page 20: ...n is led via the exhaust into the chimney The evaporated water is replaced by fresh water from the cold water tank The motion of the piston rod is transferred by means of the crankshaft and the gear wheels onto the large rear wheels Every steam engine has as opposed to a steam locomotive a large flywheel The flywheel is needed in order to overcome the dead center of the piston in the cylinder and ...

Page 21: ...phere having done its useful work Just before the piston reaches the end of it 뭩 travel on the extreme right the slide valve cuts off the steam from the boiler This is the point where the crank is at the limit of its movement and is known as Top dead centre or Bottom dead centre Referring to the two possible geometric positions The flywheel carries the crank over this critical position by the ener...

Page 22: ...team locomotives heavy goods vehicles road rollers fire engines and widely used in factories to drive machines Up to Approx 1960 Use of steam for road rollers in Europe Nowadays steam engines have mainly been replaced by diesel or electro motors stationary Nowadays we find steam engines in museums or at collectors In the veterans display at Dissen in the Teutoburger Wald you will find this steam e...

Page 23: ...l by means of a strong Bowden cable which is fitted to the steering wheel by means of a spring Color red Length approx 100cm Item No Z361 Illustration 41 Water Cart A beautiful sprinkler as trailer very strong finished in metal with stop cock and tow bar Size 25 x 9 x 11cm Item No A385 painted Item No A386 black brass Item No A387 brass Item No A388 black nickel Illustration 42 Lumber Wagon The ch...

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