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Wilden PS8 Saniflo HS Series, Engineering, Operation & Maintenance

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Wilden PS8 Saniflo HS Series Engineering, Operation & Maintenance Download Page 26

PS8 SANIFLO™ HS

E X P L O D E D   V I E W

S e c t i o n   9

E X P L O D E D   V I E W   &   P A R T S   L I S T I N G

WILDEN PUMP & ENGINEERING, LLC 

24

 

WIL-12620-E-03

SWIVEL-STAND OPTION

FLAP

MUSHROOM

FULL-STROKE 

RUBBER / TPE

FULL- 

STROKE  

IPD W/3-A  

BACKUP

FULL-STROKE IPD

FULL-STROKE PTFE

METAL ADS

REDUCED-

STROKE 

IPD W/3-A 

BACKUP

LW0251, Rev. D

Summary of Contents for PS8 Saniflo HS Series

Page 1: ...W h e r e I n n o v a t i o n F l o w s www wildenpump com wildenpump com EOM Engineering Operation Maintenance Where Innovation Flows PS8 Saniflo Hygienic Series Metal Pumps...

Page 2: ...flo HS Full Stroke Integral Piston Diaphragm Fitted 7 PS8 Saniflo HS PTFE Integral Piston Diaphragm Fitted 8 Suction Lift Curves 9 SECTION 6 SUGGESTED INSTALLATION OPERATION TROUBLESHOOTING 10 SECTION...

Page 3: ...ceed 8 6 bar 125 psig air supply pressure CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Consult the Chemical Resistance Guide CAUTION Do n...

Page 4: ...rd 220V w Swivel Stand 0778 Saniflo HS DIN Connection 0779 Saniflo HS w Swivel Stand DIN Connection 0780 Saniflo HS Wil Gard 110V DIN Connection 0781 Saniflo HS Wil Gard 220V DIN Connection 0782 Sanif...

Page 5: ...fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A Atmos pheric pressure forces fluid into the inlet manifold...

Page 6: ...460 18 1 B 220 8 6 C 595 23 4 D 910 35 8 E 958 37 7 F 51 2 0 G 52 2 1 H 386 15 2 J 380 15 0 K 586 23 1 L 580 22 9 M 584 23 0 N 400 15 8 P 349 13 8 R 318 12 5 S 356 14 0 T 10 0 4 LW0247 Rev C DIMENSIO...

Page 7: ...A 460 18 1 B 247 9 7 C 623 24 5 D 938 36 9 E 985 38 8 F 51 2 0 G 52 2 1 H 522 20 5 J 514 20 3 K 721 28 4 L 715 28 2 M 611 24 1 N 400 15 8 P 349 13 8 R 394 15 5 S 732 17 0 T 10 0 4 LW0248 Rev C DIMENSI...

Page 8: ...mm 1 2 Surface Finish Ra 0 8 m 32 in 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 204 lpm 54 gpm against a disch...

Page 9: ...Size Solids Mushroom Valve 6 4 mm 1 4 Ball Valve 12 7 mm 1 2 Surface Finish Ra 0 8 m 32 in 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head p...

Page 10: ...ir Inlet 19 mm 3 4 Inlet 51 mm 2 Outlet 51 mm 2 Suction Lift 2 3 m Dry 7 4 9 0 m Wet 29 5 Disp per Stroke1 0 5 L 0 14 gal Max Flow Rate 439 lpm 116 gpm Max Size Solids Mushroom Valve 6 4 mm 1 4 Ball V...

Page 11: ...000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumpin...

Page 12: ...and the pump to bleed off which improves pump performance MUFFLER Sound levels are reduced below OSHA specifications using the standard Wilden muffler Other mufflers can be used to further reduce sou...

Page 13: ...mp from operating in an emergency situation simply close the air shut off valve user supplied installed in the air supply line A properly functioning valve will stop the air supply to the pump therefo...

Page 14: ...to identify pumps that are poorly suited to their applications Pump will not run or runs slowly 1 Ensure that the air inlet pressure is at least 0 4 bar 5 psig above startup pressure and that the dif...

Page 15: ...it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The model photographed for these instructions incorpo...

Page 16: ...ve housing mushroom valve and gasket Step 6 Loosen the wing nut and remove the inlet manifold clamp bands Step 7 Next remove the clamp bands that secure the ball valve housing to the liquid chamber St...

Page 17: ...er pistons Step 11B If your pump is fitted with an IPD the procedure for removing the diaphragm is slightly different In this case simply grasp the diaphragm in two locations and turn in a countercloc...

Page 18: ...g the inlet and discharge manifold assemblies disconnect the Wil Gard module from the sensor wires Wil Gard Diaphragm Sensor Removal Step 2 Next remove the large clamp bands and the liquid chamber on...

Page 19: ...aining the pump rotate the pump back to the upright position and tighten the anti rotation bolt Removing Pump From Swivel Pump Stand Saniflo HS pumps are very heavy It is recommended that the pump be...

Page 20: ...into a suitable container Be aware of hazardous effects of contact with your process fluid The Wilden Pro Flo SHIFT metal pumps utilize a revolutionary Pro Flo SHIFT air distribution system Proprietar...

Page 21: ...om center section Check for wear to spool or O rings and replace if necessary Step 9 Using the appropriate sized wrench loosen the fasteners and lift away remaining air chamber and center block gasket...

Page 22: ...remove the two 2 Glyd rings from modulator spool bore Inspect and replace if necessary Step 12 Using an appropriate sized wrench remove the pilot exhaust muffler Inspectfordamageorcontamination and r...

Page 23: ...F T Step 16 Remove the air valve spool from the air valve body by threading one air valve bolt into the end of the air valve spool and gently sliding the spool out of the air valve body Inspect seals...

Page 24: ...Phillips Screwdriver Electrical Tape Wrap electrical tape around each leg of the needle nose pliers heat shrink tubing may also be used This is done to prevent damaging the inside surface of the new s...

Page 25: ...and subsequently causing premature diaphragm failure The following are some details to consider when cleaning the PS8 HS pump Through the EHEDG certification process the PS8 HS pump has been validated...

Page 26: ...L O D E D V I E W P A R T S L I S T I N G WILDEN PUMP ENGINEERING LLC 24 WIL 12620 E 03 SWIVEL STAND OPTION FLAP MUSHROOM FULL STROKE RUBBER TPE FULL STROKE IPD W 3 A BACKUP FULL STROKE IPD FULL STROK...

Page 27: ...02 7825 17 Plug 1 4 SHCS 3 A 6 N A N A 02 7825 17 N A N A N A WETTED PATH COMPONENTS 24 Chamber Liquid CIP 2 EHEDG 2 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08...

Page 28: ...03 N A 52 Screw HHC 3 8 16 X 1 1 4 2 04 6190 03 04 6190 03 04 6190 03 04 6190 03 04 6190 03 04 6190 03 SWIVEL STAND COMPONENTS 53 Pump Stand Swivel Assy 4 3 A 1 08 7655 03 08 7655 03 08 7655 03 08 76...

Page 29: ...N O T E S...

Page 30: ...D E D V I E W WILDEN PUMP ENGINEERING LLC 28 WIL 12620 E 03 E X P L O D E D V I E W P A R T S L I S T I N G SWIVEL STAND OPTION FLAP MUSHROOM FULL STROKE RUBBER TPE FULL STROKE IPD W 3 A BACKUP FULL...

Page 31: ...mber Liquid CIP 2 EHEDG 2 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 25 Clamp Band ASSY 3 8 15 7102 03 15 7102 03 15 7102 03 15 7102 03 15 7102 03...

Page 32: ...2 04 6190 03 04 6190 03 04 6190 03 04 6190 03 04 6190 03 04 6190 03 SWIVEL STAND COMPONENTS 53 Pump Stand Swivel Assy 4 3 A 1 08 7655 03 08 7655 03 08 7655 03 08 7655 03 08 7655 03 08 7655 03 54 Bushi...

Page 33: ...A N A N A 02 1400 68 85 white yellow 15 1375 68 white yellow Product Contact Components LW0252 Rev E PS8 SANIFLO HS 1935 2004 EC MATERIAL DIAPHRAGMS Color Code FULL STROKE DIAPHRAGMS Color Code FULL...

Page 34: ...ry certification by the applicant for it that the equipment listed above conforms fully with the 3 A Accepted Practice s designated Legal responsibility for conformance is solely that of the holder of...

Page 35: ......

Page 36: ...A Metal Pump Models P PX XPX 4 SS SZ AAA LLL NNN SSS BNU EPU FBS FES FSL FSS TEU TSS TSU FS TF FS STF 0067 0070 0075 0120 E 51 mm 2 Pro Flo Pro Flo X Saniflo FDA Metal Pump Models P PX XPX 8 SS SZ AAA...

Page 37: ...N O T E S...

Page 38: ...N O T E S...

Page 39: ...s for warranty consideration and must be accompanied by the appropriate MSDS for the product s involved A Return Goods Tag obtained from an authorized Wilden distributor must be included with the item...

Page 40: ...nt without prior notice This is a non contractual document 07 2017 Authorized PSG Representative Where Innovation Flows PSG 22069 Van Buren St Grand Terrace CA 92313 5607 P 1 909 422 1730 F 1 909 783...

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