Wilden P25 Advanced Plastic Series Engineering, Operation & Maintenance Download Page 11

 

WIL-11020-E-03

 

Wilden

®

 

11 

Suggested Installation, Operation, Maintenance and Troubleshooting

 

 

 

 

This illustration is a generic 
representation of an air-operated 
double-diaphragm pump.

 

 
 

 

 

 

 

 
 
 

 

 

 

 

 

 

 

 

 
 
 

 

 

 

 

 

 

NOTE: 

In the event of a power failure, the shut-off 

valve should be closed, if the restarting of the pump is 
not desirable once power is regained. 

Air-Operated Pumps: 

To stop the pump from operating in an 

emergency situation, simply close the shut-off valve (user-
supplied) installed in the air supply line. A properly functioning 
valve will stop the air supply to the pump, therefore stopping 

output. This shut-off valve should be located far enough away  
from the pumping equipment such that it can be reached safely  
in an emergency situation 

Operation 

The P25 Advanced™ plastic is

 permanently lubricated and does 

not require in-line lubrication. Additional lubrication will not damage 
the pump, however if the pump is heavily lubricated by an external 

source, the pump’s internal lubrication may be washed away. If the 

pump is then moved to a non- lubricated location, it may need to 
be disassembled and re-lubricated as described in the 

ASSEMBLY/DISASSEMBLY INSTRUCTIONS. 
Pump discharge rate can be controlled by limiting the volume and/or 
pressure of the air supply to the pump. An air regulator is used to 
regulate air pressure. A needle valve is used to regulate volume. 

Pump discharge rate can also be controlled by throttling the pump  

discharge by partially closing a valve in the discharge line of the pump. This action 

increases friction loss which reduces flow rate. (See Section 5.) This is useful when 
the need exists to control the pump from a remote location. When the pump 
discharge pressure equals or exceeds the air supply pressure, the pump will stop; 

no bypass or pressure relief valve is needed, and pump damage will not occur. The 

pump has reached a “deadhead” situation

 and can be restarted by reducing the fluid 

discharge pressure or increasing the air inlet pressure. Wilden Pro-Flo

®

 SHIFT 

pumps run solely on compressed air and do not generate heat; therefore, your 
process fluid temperature will not be affected. 

Maintenance and Inspections 

Since each application is unique, maintenance schedules may be different for 
every pump. Frequency of use, line pressure, viscosity and abrasiveness of 
process fluid all affect the parts life of a Wilden pump. Periodic inspections 
have been found to offer the best means for preventing unscheduled pump 
downtime. Personn

el familiar with the pump’s construction and service should 

be informed of any abnormalities that are detected during operation. 

.

Summary of Contents for P25 Advanced Plastic Series

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE P25 Bolted Plastic Pump WIL 11020 E 03 Where InnovationFlows...

Page 2: ...Plastic PTFE Fitted 7 Section 5 Performance 8 P25 Advanced Plastic PTFE Fitted 8 Suction Lift Curves 9 Section 6 Suggested Installation Operation 10 Maintenance and Troubleshooting Section 7 Disassemb...

Page 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Page 4: ...d result Pump valves and containers must be grounded to a proper grounding point when handling flammable fluids and whenever discharge of static electricity is a hazard CAUTION Do not exceed 8 6 bar 1...

Page 5: ...NOTE Not all models are available with all material options P25 PLASTIC 6 mm 1 4 Pump Maximum Flow Rate 16 7 lpm 4 4 gpm Section 2 W I L D E N P U M P D E S I G N A T I O N S Y S T E M SPECIALTY CODE...

Page 6: ...hamber and mani fold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through th...

Page 7: ...3 Wilden 7 P25 Advanced Plastic DIMENSIONS ITEM METRIC mm STANDARD inch A 173 6 8 B 102 4 0 C 25 1 0 D 157 6 2 E 127 5 0 F 173 6 8 G 61 2 4 H 99 3 9 J 53 2 1 K 81 3 2 L 10 0 4 M 5 0 2 N 150 5 9 DIMENS...

Page 8: ...1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 2 3 lpm 0 6 gpm against a discharge pressure of 6 2 bar 90 psig req...

Page 9: ...g at 305 m 1000 above sea level This chart is meant to be a guide only There are many variables which can affect your pump s operating characteristics The number of intake and discharge elbows viscosi...

Page 10: ...ndard Wilden muffler Other mufflers can be used to further reduce sound levels but they usually reduce pump performance Elevation Selecting a site that is well within the pump s dynamic lift capabilit...

Page 11: ...limiting the volume and or pressure of the air supply to the pump An air regulator is used to regulate air pressure A needle valve is used to regulate volume Pump discharge rate can also be controlled...

Page 12: ...ump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to allow thick material to flow into liquid chambers 2 Verify that vacuum required to lift liquid is not greate...

Page 13: ...expedite parts ordering please find an exploded view of the P25 model at the back of this manual PLEASE read all directions before starting disassembly NOTE Replace worn parts with genuine Wilden part...

Page 14: ...he inlet manifold Step 6 Remove the inlet valve balls manifold o rings and inlet manifold Inspect for nicks gouges chemical attack or abrasive wear Step 7 Using a 3 8 wrench remove the liquid chambers...

Page 15: ...WIL 11020 E 03 Wilden 15 Disassembly Reassembly Step 10 Remove the opposite side diaphragm and shaft from the center section With shaft secured remove diaphragm by turning counterclockwise...

Page 16: ...revolutionary Pro Flo air distribution system Proprietary composite seals reduce the coefficient of friction and allow the P25 to run lube free Constructed of polypropylene the Pro Flo air distributio...

Page 17: ...lve with NLGI grade 2 white EP bearing grease Step 5 Remove the porous polyethylene muffler element by sliding it toward the end cap opening The element can be cleaned by soaking it in a cleaning solu...

Page 18: ...new seals Stainless bolts should be lubed to reduce the possibility of seizing during tightening Be sure to tighten outer pistons simultaneously on PTFE fitted pumps to ensure proper torque values App...

Page 19: ...WIL 11020 E 03 Wilden 19 Exploded View and Parts Listing P25 ADVANCED PLASTIC PTFE FITTED EXPLODED VIEW Section 8...

Page 20: ...0 99 700 00 3850 99 700 10 Pilot Spool Retaining Ring 1 00 2650 03 700 00 2650 03 700 00 2650 03 700 00 2650 03 700 11 Main Shaft Assembly 1 00 3800 99 700 00 3800 99 700 00 3800 99 700 00 3800 99 700...

Page 21: ...stomer Options P25 Advanced Plastic Material Diaphragm Back Up O Ring Valve Seat O Ring Manifold O Ring Neoprene 00 1070 51 PTFE 00 1030 55 FKM 00 1070 53 EPDM 00 1070 54 PTFE Encapsulated FKM 00 1206...

Page 22: ...WIL 11020 E 03 Wilden Notes...

Page 23: ...WIL 11020 E 03 Wilden Notes...

Page 24: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without pr...

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