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Wilco Off-road ADV Trail Boss, Manual

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Wilco Off-road ADV Trail Boss Manual Download Page 9

 

Attach the other side of the Racking tube 
using an M10 by 25 Bolt. 

 

Install the remaining Rack Tubes using the 
same method and hardware. Install the 
Tire Support Rack in the same way.  You 
may now remove the protective Blanket. 

 

Attach the Angle Plugs to the Driver side 
and Passenger Side Lowrider Weldment. 

Summary of Contents for Off-road ADV Trail Boss

Page 1: ...t To complete this installation you will need the following tools 10 15 17 and 19 millimeter Box Wrenches Adjustable Wrench Socket Wrench with 10 15 17 and 19 millimeter Sockets Safety glasses and a T...

Page 2: ...the screws you just removed Remove the factory Bed Rail End Caps and set them aside Place 5 Bedrail Clamp Plates in the passenger side Bed Rail 5 in the driver side Bed Rail and 4 in the forward or ca...

Page 3: ...olts to 45 foot pounds Attach the Driver Bedrail Weldment as shown and torque the bolts to 45 foot pounds Place a Rack Adjustment Assembly on the Driver Bedrail Weldment as close to the cab as you can...

Page 4: ...down only slightly This will be torqued in a later step Screw the Rack Adjustment Assembly clockwise to adjust upwards and counter clockwise to adjust downwards Install the Rack Adjustment Assembly on...

Page 5: ...the Passenger Side Riser Weldment Do not fully tighten the nuts and bolts at this point Attach the driver side Corner Brace the same way Do not fully tighten the nuts and bolts at this point You may w...

Page 6: ...dment to the Passenger Side Riser Weldment the same way Insert the top bolt and washers first and then the lower bolt and washers Do not fully tighten the nuts at this point Place the Tire Support Rac...

Page 7: ...insert the 4 Carriage Bolts Place the Light and Hooking Bracket to the underside of the Horizontal Connecting Tube ensuring the correct orientation Attach the brackets using 4 M10 Lock Nuts and M10 Wa...

Page 8: ...Attach the Bumper to the Passenger Side Frame Weldment Slide the Racking Tube into position on the foremost holes on the Frame Weldments Attach the Racking tube using an M10 by 25 Bolt...

Page 9: ...M10 by 25 Bolt Install the remaining Rack Tubes using the same method and hardware Install the Tire Support Rack in the same way You may now remove the protective Blanket Attach the Angle Plugs to th...

Page 10: ...35 Bolts Do the same on the Passenger Side Lowrider Weldment Attach the Driver Side Lowrider Weldment to the Driver Side Riser Weldment using an M10 by 25 Bolt Do the same on the Passenger Side Riser...

Page 11: ...e Passenger Side Lowrider Weldment Attach the Highrider Tube to the Driver Riser Weldment using an M10 by 25 Bolt Do the same for the Passenger Side Riser Weldment Place the Driver Expedition Panel be...

Page 12: ...passenger s side should be completed along with the driver s side Hook one of the Turnbuckles into the hole on the Passenger Bedrail Weldment as shown Adjust the Turnbuckle by turning the body of the...

Page 13: ...the Driver Bedrail Weldment in the same way There are numerous locations to mount the Racking Tubes onto your ADV Trail Boss Complete Kit To attach the Racking Tubes first place a Crossbar Clamp Assem...

Page 14: ...he Clamp Bolts back into the Crossbar Clamp Assembly and set it down Ensure that the Racking Tube is centered side to side Attach the mounting hardware to the Crossbar Clamp Assembly Tighten down when...

Page 15: ...erything is tight Torque the remaining bolts in order Riser Bolts Nuts 80 foot pounds Corner Braces 45 foot pounds Crosstube Rear 45 foot pounds Clamp Blocks 35 foot pounds Crosstube Front 40 foot pou...

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