Wilbar Optimum Pool 95-0771 General Instructions Manual Download Page 1

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Summary of Contents for Optimum Pool 95-0771

Page 1: ......

Page 2: ...Optimum Pool In order for your pool warranty to be deemed valid you must register your pool at www mypoolwarranty com...

Page 3: ...l Remove all toys from the swimming pool and surrounding area when not in use to avoid attracting children to the pool Barriers pool covers pool alarms or similar safety devices are helpful aids but t...

Page 4: ...install warning labels will void warranty Failure to mount these safety labels may subject you to substantial liability in case of injury These warnings are not to be removed under any circumstances...

Page 5: ...n down into many simple steps Once you have completed the first three steps you should find that the rest of the installation process moves along much more quickly Please review all safety material an...

Page 6: ...ttom Channel Installation 23 Pool Panel Installation 24 Concrete Footer Foundation 41 Create Pool Cove 42 Skimmer Installation 43 Return Fitting Installation 44 Install Top Coping 45 Install Concrete...

Page 7: ...on 2 Pool Components Check List Pool 1 Panel See Pages 9 12 2 Bottom Plates 77004 3 PVC Coping 2 Clay See Pages 9 12 4 Cap Screws 8 x 99 0138 5 Coping Clip Standard Clay 77310 6 Splines 52 77002 7 Bol...

Page 8: ...4 24 21 22 23 12 10 16 2 11 9 3 7 77021 99 0135 77069 99 0141 99 0130 77036 99 0132 77033 99 0142 77016 77026 77013 77014 77002 13 14 15 20 17 5 6 8 10 Straight Bottom Channel 66 W B 11 Bolt Hex Head...

Page 9: ...91 White 77516 2 Skimmer Plate SP1091 Gray 77517 3 White Return Plate 77064 4 Bolt Countersunk SS 2 99 0131 5 Nut Flat Head Rivet SS 99 0132 6 Extended Return Fitting Set 77092 Skimmer Kit NOT INCLUDE...

Page 10: ...4 White 77518 2 Skimmer Plate SP1084 Gray 77519 3 White Return Plate 77064 4 Bolt Countersunk SS 2 99 0131 5 Nut Flat Head Rivet SS 99 0132 6 Extended Return Fitting Set 77092 Skimmer Kit NOT INCLUDED...

Page 11: ...0 8 WASHER 7 8 ALUMINUM 99 0133 68 96 116 68 96 116 3 COMPONENTS CONTINUED Part No 1624 1628 1632 1826 1830 1834 BOLT HEX HEAD 3 8 16X 1 99 0136 12 16 20 12 16 20 BOLT HEX HEAD ALUM 2 99 0137 12 12 12...

Page 12: ...DE BRACE MOUNTING BRACKET LEFT 77153 4 6 8 4 6 8 SIDE BRACE MOUNTING BRACKET RIGHT 77155 4 6 8 4 6 8 STRAIGHT SIDE BRACE 45 7 16 77156 4 6 8 4 6 8 OPTIMUM 16FT PANEL STANDARD 73 7 16 OPTIMUM 16FT PANE...

Page 13: ...STRAIGHT SIDE BRACE 45 7 16 77156 4 6 8 4 6 8 OPTIMUM 16FT PANEL STANDARD 73 7 16 OPTIMUM 16FT PANEL ABOVEGROUND SKIMMER 73 7 16 OPTIMUM 16FT PANEL IN GROUND SKIMMER 73 7 16 OPTIMUM 16FT PANEL STEP F...

Page 14: ...6 12 14 16 SPLINE 52 77002 24 28 32 24 28 32 STRAIGHT BOTTOM CHANNEL 66 W BRACKET 77021 2 4 4 2 4 4 STRAIGHT BOTTOM CHANNEL 36 77016 2 2 STRAIGHT BOTTOM CHANNEL 18 77281 2 2 STRAIGHT BOTTOM CHANNEL 66...

Page 15: ...nozzle Wheelbarrow Also Needed But Not Included Patio blocks 2 x 12 x 12 Masonry Blocks 8 x 8 x 16 Masonry Sand Concrete INGROUND Installations Backfill Crushed stone or gravel 3 8 dia recommended Pe...

Page 16: ...treated with weed killer pesticides or other chemicals that has nut grass Bermuda grass or bamboo grass growing nearby as they can grow through your liner and puncture it DO NOT assemble your pool on...

Page 17: ...hile marking the ground with spray paint a lawn edger or white powder Repeat with the opposing stake Mark the straight sections of the pool next to join the two previously created semi circles Remove...

Page 18: ...3 2 Place concrete block support structures as illustrated in Figure 3 2 at the locations specified on the following footprints on pages 17 22 Each assembly is constructed from two patio blocks 2 actu...

Page 19: ...4 l8FT 4 l 4 R96 188 1 4 297 l 16 24FT 9 l 16 188 1 4 12 I I9 l 23 1 42 i I12 23 1 4 I9 jT 108 9FT OIN R96 Section 1 OPTIMUM OVAL ABOVE IN GROUND POOL Step 3 Create Trench Place Support Blocks 16X24 O...

Page 20: ...220 1 4 l8FT 4 1 4 l 54 1 4 219 3 8 344 5 8 28FT 8 5 8 219 3 8 Section 1 OPTIMUM OVAL ABOVE IN GROUND POOL Step 3 Create Trench Place Support Blocks 16X28 OVAL 18...

Page 21: ...220 1 4 lBFT 4 1 4 255 3 4 392 l 4 32FT 8 1 4 255 3 4 204 17FT OI Section 1 OPTIMUM OVAL ABOVE IN GROUND POOL Step 3 Create Trench Place Support Blocks 16X32 OVAL 19...

Page 22: ...4 1 4 20FT 4 l 4 321 1 16 26FT 9 l 16 33 178 1 4 r19 j 23 1 4 r z 3 ll 2i i 23 I 4 _ 9 t f 108 9FT OIN Section 1 OPTIMUM OVAL ABOVE IN GROUND POOL Step 3 Create Trench Place Support Blocks 18X26 OVAL...

Page 23: ...244 1 4 20FT 4 1 4 236 7 8 178 1 4 r 144 368 5 8 30FT 8 5 8 236 7 8 33 1 4 43 156 13FT OIN i Section 1 OPTIMUM OVAL ABOVE IN GROUND POOL Step 3 Create Trench Place Support Blocks 18X30 OVAL 21...

Page 24: ...244 1 4 20FT 4 1 4 178 1 4 416 1 4 34FT 8 1 4 270 15 16 270 15 16 R108 38 204 17FT OINJ Section 1 OPTIMUM OVAL ABOVE IN GROUND POOL Step 3 Create Trench Place Support Blocks 18X34 OVAL 22...

Page 25: ...Use Fig 4 1 to determine the 16 x28 18 X30 correct configuration assembly required 4 2 Attach bottom channels together with 3 4 Alum bolts 66 Bracket 77021 66 Bracket 77021 18 77127 99 0135 nuts 99 0...

Page 26: ...the bottom plate 77004 leaving a 1 8 gap between both panels 5 2 Slide two 52 splines 77002 into the compression seams locking both panels together If inserting the splines is difficult ensure panels...

Page 27: ...es as drill guides Secure panels with aluminum 2 bolts 99 0137 and aluminum nuts 99 0134 5 4 INGROUND ONLY If the pool is installed greater than 24 below grade insert Rebar 77001 halfway into the grou...

Page 28: ...Place the ends of the curved wall section 2 1 2 into each bottom channel 5 5 2 1 2 2 1 2 5 6 If an In Ground Step is being utilized please refer to Section 2 on the following pages for step assembly...

Page 29: ...e curved side of the Optimum pool If an In ground step is not being utilized please skip this section and continue on page 35 6 2 At this time determine where the step will be placed within the pool a...

Page 30: ...21 Bolts hex flange 3 8 x 1 SS 22 Step socket extrusion 52 23 Step fender washers 3 8 x 1 24 Radius step NOT INCLUDED 25 Step bottom plate right 26 Step bottom plate left 15 Rebar 3 8 x 15 27 Step di...

Page 31: ...anels must be located adjacent to each side of the step 6 4 Assemble shorter filler panels on each side of the void where the step will be placed using two 52 splines 77002 and one bottom plate 77004...

Page 32: ...ctured in Figure 4 9 These bottom plates 77141 77142 are to be used on the filler panels at the step void There is a specific left and right bottom plate for these two locations Figure 5 1 6 7 Drill o...

Page 33: ...ide flange of the step ensure the socket side of the extrusion is towards the interior of the pool as illustrated and drill six 13 32 holes Repeat for opposite side NOTE The front face of the step and...

Page 34: ...with the included 3 8 x 1 bolts nuts and 1 fender washers as illustrated Hardware bag 77144 6 10 Slide step rod spline 77173 into the step socket spline on both sides of the step 6 11 NOTE This part...

Page 35: ...embly with Step 6 12 Assemble step A frame support with the included 3 8 x 1 bolts 99 0136 and nuts 99 0134 There will be two of these assemblies one for each side of the step 6 13 Assembled step A fr...

Page 36: ...compression seams to lock the step to the filler panels 6 15 Slide one 5 short spline 77014 into the exterior compression seams between the filler panel and step rod spline Follow this part with the A...

Page 37: ...nnector 7 2 Attach the straight panel 77059 to the straight panel connector as illustrated in Figure 7 2 Two short splines 77014 one extended spline 77013 and one 52 spline 77002 are used to attach th...

Page 38: ...ation 7 4 Once all the straight panels have been assembled attach the remaining curved side panels as previously outlined in step 5 Leave one curved panel out of the assembly to allow access to the in...

Page 39: ...ined on the following page with the appropriate 2 long 99 0130 or 2 1 4 long 99 0131 countersunk SS bolts and 99 0132 Rivet Nuts Repeat for all remaining A frame locations NOTE The longer 2 1 4 bolts...

Page 40: ...lts and 99 0132 Rivet Nuts NOTE The longer 2 1 4 bolts 99 0131 must only be used where a left and right Side Brace Mounting Bracket are mounted at the same location 7 10 Place the straight side braces...

Page 41: ...ssembly to each opposing A frame with Hex Head 8 Bolts 99 0141 Aluminum Washers 99 0133 and SS Hex Nuts 99 0142 The extra long bolts will be used to anchor the straight side assembly into the concrete...

Page 42: ...into the interior of the pool at this time Refer to the table below It is recommended to use neutral alkalinity sifted earth or fine sand without pebbles 9 2 Assemble the last curved panel into place...

Page 43: ...ing 10 2 Pour the concrete trench A calcium chloride free mixture is recommended The concrete must be level with the A frame bottom channel on the interior of the pool A 2 concrete cove is required on...

Page 44: ...ing polyethylene plastic sheeting under the cove around the perimeter of the wall ensuring that no earth comes in contact with the metal Since the presence of such chemicals is beyond the control of t...

Page 45: ...ely secure assembly with five 2 countersunk bolts 99 0131 and flat head rivet nuts 99 0132 Ensure plates are centered and level then tighten hardware taking care not to overtighten 12 3 With hardware...

Page 46: ...l and insert extended return fitting 77092 through assembly from interior of the pool Place second white return plate 77064 over extended return fitting on the outside of the pool Install extended ret...

Page 47: ...panel joints by 2 to allow easier installation of the top caps 14 2 Each length of top coping will be attached to the pool with screws from the exterior side of the pool only Drill evenly spaced 1 8...

Page 48: ...ilot holes through the top coping and exterior pool wall ensuring the top coping is fully seated Spacing should be every 12 18 Attach the top coping to the pool panels with colored head cap screws 8 x...

Page 49: ...event backfill or debris from falling behind the pool liner Use one 10 x Tek screw 99 0090 to attach the paver coping to each coping adaptor clip 14 6 CP2 COPING OR DECK COPING Place coping adaptor cl...

Page 50: ...there is a transition kit available 77268 This kit includes two stainless steel plates to cap off the ends of the CP2 coping to give a finished edge Bend the lower tab on the end plate slightly more...

Page 51: ...around the perimeter of the pool If extra supports are required for patio or other pool features consider installing them before pouring the concrete IMPORTANT Confirm the pool is level and square bef...

Page 52: ...into a hill as illustrated in Figure 15 3 the pool still requires a concrete collar 12 wide by 8 high at any location where the pool is buried more than 24 below grade Start tapering the ends of the...

Page 53: ...as many wrinkles from the liner as possible as you go by gently tugging on the liner or using a soft broom A shop vacuum can be used to remove wrinkles by attaching the vacuum hose to the skimmer outl...

Page 54: ...alled complete filling the pool until water level is at the middle of the skimmer opening Step 19 Install Face Plates 19 1 Locate screw holes for each opening in pool wall Carefully pierce liner withi...

Page 55: ...ay cause irreversible damage and may void the warranty Crushed stone or gravel aggregate 3 8 to in diameter is the recommended backfill material Backfill may be placed directly against the pool wall D...

Page 56: ...Section 2 WATER LEVEL EQUAL HEIGHT AS GROUND LEVEL WATER LEVEL LOWER THAN GROUND LEVEL WATER LEVEL HIGHER THAN GROUND LEVEL 16 X 24 FOOTPRINTS 54...

Page 57: ...Section 2 WATER LEVEL EQUAL HEIGHT AS GROUND LEVEL WATER LEVEL LOWER THAN GROUND LEVEL WATER LEVEL HIGHER THAN GROUND LEVEL 16 X 28 FOOTPRINTS 55...

Page 58: ...Section 2 WATER LEVEL EQUAL HEIGHT AS GROUND LEVEL WATER LEVEL LOWER THAN GROUND LEVEL WATER LEVEL HIGHER THAN GROUND LEVEL 16 X 32 FOOTPRINTS 56...

Page 59: ...Section 2 WATER LEVEL EQUAL HEIGHT AS GROUND LEVEL WATER LEVEL LOWER THAN GROUND LEVEL WATER LEVEL HIGHER THAN GROUND LEVEL 18 X 26 FOOTPRINTS 57...

Page 60: ...Section 2 WATER LEVEL EQUAL HEIGHT AS GROUND LEVEL WATER LEVEL LOWER THAN GROUND LEVEL WATER LEVEL HIGHER THAN GROUND LEVEL 18 X 30 FOOTPRINTS 58...

Page 61: ...Section 2 WATER LEVEL EQUAL HEIGHT AS GROUND LEVEL WATER LEVEL LOWER THAN GROUND LEVEL WATER LEVEL HIGHER THAN GROUND LEVEL 18 X 34 FOOTPRINTS 59...

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Wilbar Optimum Pool 95-0771, General Instructions Manual

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Summary of Contents for Optimum Pool 95-0771

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