WIELANDER+SCHILL Inverta Puls IP6-2 ACT Operation Manual Download

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Operation manual

Inverta Puls IP6-2 ACT

Page 3 of 20

TECHNICAL DATA ...................................................................................................... 18

TROUBLESHOOTING ................................................................................................. 19

Summary of Contents for Inverta Puls IP6-2 ACT

Page 1: ...Operation manual Inverta Puls IP6 2 ACT Page 1 of 20 Operation manual Inverta Puls IP6 2 ACT May 2013 REV 2 0 ...

Page 2: ...9 3 5 EXTRAORDINARY MENACE DURING WELDING 9 4 OPERATION 10 4 1 TURNING THE DEVICE ON 10 4 1 1 Power on sequence 10 4 2 OPERATING PANEL 10 4 2 1 Manual wire inching Gas testing 11 4 2 2 Welding mode selection 11 4 2 3 Welding process selection 11 4 2 4 Filler wire material selection 11 4 2 5 Filler wire diameter selection 11 4 3 SET UP ADJUSTMENT AND DISPLAY DESCRIPTION 12 4 3 1 Material thickness ...

Page 3: ...Operation manual Inverta Puls IP6 2 ACT Page 3 of 20 6 TECHNICAL DATA 18 7 TROUBLESHOOTING 19 ...

Page 4: ...follow the safety and fire instructions see the Part 7 It is necessary to keep the device on a dry place to protect device against moisture It is not advisable to use the device on the open air during rain 1 2 Assembly requirements It is necessary to set the device for welding in protection atmosphere on a dry place with the sufficient area for cooling The device is designed for use in covered are...

Page 5: ...led by authorized electrician Current circuit of socket must be protected with 16Amp melting safety fuse or circuit breaker The device is delivered without plug For connections can be used only plugs and sockets according to CEE standard 2 2 Connecting the MIG MAG torch For torch connecting is used EURO Standard torch connector Please tighten the connector well to eliminate the conduction losses A...

Page 6: ... 8 1 0mm E017100015 1 0 1 2mm E017100018 Fe SS CuSi CuAl 1 2 1 6mm E017100009 1 0 1 2mm E017100010 1 2 1 6mm E017100017 CuSi CuAl Al 1 6 2 4mm E017100011 1 0 1 2mm E017100055 1 2 1 6mm E017100056 Fe MC FC When the feeding wheel is set up you can see on the front side of wheel the assigned welding wire diameter value is in mm 2 4 Connecting the pressure bottle containing protective gas Make sure Yo...

Page 7: ...ent It is not allowed to repair pressure valves It is necessary to send the defective reduction val ves to service 2 5 Connecting the return cable It is necessary to connect the grounding clamp in the very vicinity of welded place The transfer contact must be metallic clear free of dust and color 2 6 MMA TIG welding connection TIG Connection MMA Connection 2 7 Weld area preparation A work piece mu...

Page 8: ...o blind or you can burn Invisible U V radiation causes a very painful eye conjunctiva inflammation without eyes protection which rises even after couple of hours Weld nearby the other persons which are able to help you fast in a case of emergency The persons or assistants present nearby an electric arc have to be advised about hazard and must be equipped with a necessary protective equipment A wor...

Page 9: ...ly in a case of accident To prevent uncontrollable welding back current you have to connect the welding supply di rectly to the work piece by working clamp The pipes steel constructions etc must not be electric conductors in any case if they are not welded themselves Follow this instructions in any case The welding current must not have any conductive connection with protective or zero con ductor ...

Page 10: ...powered special power on sequence is started on the operating panel to give the user information about the firmware First all segments are lighted up than after following information are displayed a Firmware type in material thickness window DA Digital Automotive b Amperage rating in Ampere window 270 270Amp c Supply voltage in Voltage window 400 400V 50 60Hz d Firmware revision in wire speed wind...

Page 11: ...ble if MMA TIG selected Two cycle mode four cycle mode 4 2 3 Welding process selection Standard MIG MAG process Pulsed MIG MAG Process MIG MAG Double Pulse MMA welding process TIG welding with Lift Arc ignition 4 2 4 Filler wire material selection Not available if MMA TIG selected Fe ACT Standard not alloyed steel shielding gas 82 Ar 18 CO2 FeSg2 Standard not alloyed steel shielding gas 82 Ar 18 C...

Page 12: ... this window but it is not possible to adjust it Please use Material thickness to adjust the current During welding is actual values of the current displayed and held after stopping the weld 4 3 3 Voltage window There is welding voltage shown on this display In the MIG modes is possible to adjust the welding voltage but after different point is chosen from synergy tables material thickness is chan...

Page 13: ...lect the JOB number You want to edit than after press Material Button together with wire diameter button to eddit actual JOB After entered to the editing in the Material thickness window start to flash the material thickness From this point You can operate with the panel the same way as in normal mode select the welding process Filler material wire diameter material thickness There can be made adj...

Page 14: ...ot start time 0 0 10 0 0 1 sec X X X X 18 cFt Crater fill time 0 0 10 0 0 1 sec X X X 21 L Inductance trimming 9 0 9 0 1 X 22 EPL End pulse voltage 10 0 50 0 0 1 V X 23 EPt End pulse time 1 100 1 msec X 24 bbt Burn back time 10 250 1 msec X X X 31 PF Pulse frequency 10 500 1 Hz X X 32 PL Pulse length 0 10 3 50 0 05 msec X X 33 Prr Peak rise rate 1 10 1 X X 34 PFr Peak fall rate 1 10 1 X X 35 bcL B...

Page 15: ... again the welding process will start 4 7 Parameters setup for different feed units There can be made specific setup for each feed unit All settings made on the front panel are belonging to the active feed unit and will be stored in internal memory in case of switching the feed unit to idle state or switching the machine off Always if some setup should be done the feed unit must be set as active 4...

Page 16: ...during active welding the inverter will be automatically switched off This feature may prevent user from some desired actions In case of feeding the wire in the torch please use Manual feed mode described before 4 10Special pulse parameters adjustment There are possibilities for user to change some of the parameters for Pulse welding process t P Peak Base Tp 1 f P 1 P 10 For parameters refer chapt...

Page 17: ...orch is wearing up subsequently When the hole in the nozzle is too large it is necessary to change the nozzle The metal drops are embedding in the inner walls of the torch cover Take them out if necessary The separator is helpful and it is also a prevention against the firm caking of the drops You have to change the damaged cables at once 5 1 Disposal of the machine Do not dispose of electrical eq...

Page 18: ...10Amp 240Amp 26V 60 No load output voltage Uo 82V for MIG 82V for TIG 43V for MMA Efficiency 85 Power factor 0 7 Current adjustment range 4 270Amp 1Amp step Voltage adjustment range 10 50V 0 1V step Wire speed range 1 5 22 m min Wire feed roll diameter 37mm Wire spool diameter 2 x 200mm 6kg max Thermal class H 180 C Temperature range 10 40 C operating temp 40 80 C storage temp Dimensions LxWxH 920...

Page 19: ... setup adjust the voltage 2 too much little wire adjust the wire feed regulator 3 The workpiece clamp is loose make a good contact between workpiece or transfer resistance is too high rust and clamp paint 4 The contact nozzle is worn up or change it the diameter is wrong 5 The gas flow is not correct adjust the gas flow 6 The workpiece is not clear in the welding remove paint rust fat etc area 7 P...

Page 20: ...t nozzle if the wire is deformed lower the pressure on wire Device turns OFF and the Err t is displayed 1 Time of make is exceeded TM Let the device cool down and follow the instructions for TM according to device type The protective gas still flows 1 Magnetic valve is dirty and it is still open Disconnect the torch connector and connecting hose alternately flow a pressure air into the torch conne...

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